Laser cladding device for inner end face of hydraulic oil cylinder

By introducing a suction fan, filter net and activated carbon flue gas treatment system into the end surface laser cladding device of the hydraulic cylinder, as well as a clamping head driven by the motor, the problems of flue gas pollution and low assembly and disassembly efficiency are solved, and environmental protection and Improve work efficiency.

CN222250982UActive Publication Date: 2024-12-27XIAN GUOSHENG LASER TECH CO LTD
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Patent Information

Application Number
CN202420711275.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-27
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing laser cladding device in the end surface of the hydraulic cylinder lacks the flue gas treatment function, which causes smoke to pollute the environment and affect human health. At the same time, the assembly and disassembly process is cumbersome, which reduces efficiency.

Method used

A device including a suction fan, a filter mesh, activated carbon and a clamping head is designed. The flue gas is sucked through the suction fan and treated by the filter mesh and activated carbon. Combined with a motor-driven clamping head, it facilitates the fixing and disassembly of the hydraulic cylinder.

Benefits of technology

Effectively remove harmful substances in the flue gas, protect the environment and human health, and simplify the assembly and disassembly process of hydraulic cylinders and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a laser cladding device for the inner end surface of a hydraulic oil cylinder, which is applied to the field of hydraulic oil cylinders and comprises a bottom frame, and a supporting plate is bolted at the top of the bottom frame; according to the flue gas treatment device, flue gas is sucked into the treatment box through the connecting pipe by virtue of the suction fan, is filtered by virtue of the filter screen, is filtered by virtue of the filter fibers and is treated by virtue of activated carbon, so that the purpose of treating the flue gas can be achieved, the environment is protected, and the body health of people is ensured; the hydraulic oil cylinder is placed between the clamping heads, the first motor rotates to drive the rotating plate to rotate, the rotating plate rotates to drive the sliding groove to rotate, the sliding groove rotates to drive the sliding block to move, the sliding block moves to drive the transmission rod to move, the transmission rod moves to drive the clamping heads to move, and the clamping heads move to clamp the hydraulic oil cylinder. The purpose of conveniently assembling and disassembling the hydraulic oil cylinder can be achieved, the workload is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of hydraulic oil cylinders, in particular to a laser cladding device for the inner end surface of a hydraulic oil cylinder. Background Art

[0002] After searching Chinese patents, the publication number is: CN218426219U, a laser cladding device for the inner end face of a hydraulic cylinder. The utility model includes a machine, a fixed seat is installed at one end of the top of the machine, a first linear guide is installed on the top of the fixed seat, a camera is installed on the moving end of the first linear guide, a laser device is installed at the end of the top of the machine away from the fixed seat, a second linear guide is installed near the middle of the top of the machine, a clamping seat is installed on the moving end of the second linear guide, a slide groove is provided on the outer surface of the clamping seat, a slider is installed inside the slide groove, and a connecting rod is installed inside the slider. The utility model, through the setting of the connecting rod and the anti-skid wheel, allows the placed hydraulic cylinder to be well clamped and fixed inside the clamping seat, and the cladding position can be flexibly adjusted to cooperate with the laser device for cladding operations. In addition, with the help of a camera for observation, it also avoids exposure of the human body to a high-intensity laser environment.

[0003] The existing laser cladding device does not have the function of smoke treatment. During the laser cladding process, smoke will be generated. The smoke contains harmful substances. The smoke drifts in the environment, which not only pollutes the environment, but also has an adverse effect on human health. It is also not convenient for assembling and disassembling the hydraulic cylinder. Generally, the laser cladding device rotates the screw to drive the clamping plate to clamp the hydraulic cylinder for fixing. This fixing method requires repeated rotation of the screw during the disassembly process, which is cumbersome to operate, increases the workload, and reduces the efficiency of assembly and disassembly. In order to solve the above-mentioned problems, we propose a laser cladding device for the inner end face of the hydraulic cylinder. Utility Model Content

[0004] The utility model aims to provide a laser cladding device for the inner end surface of a hydraulic oil cylinder, which has the advantages of having a smoke treatment function and being convenient for assembling and disassembling the hydraulic oil cylinder.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions: a laser cladding device for the inner end face of a hydraulic cylinder, comprising a base frame, a support plate bolted to the top of the base frame, a lifting mechanism provided on the surface of the support plate, a fixing plate bolted to the surface of the lifting mechanism, a treatment box bolted to the top of the fixing plate, a filter screen and a partition bolted to the inner wall of the treatment box, filter fibers and activated carbon are filled between the filter screens, a suction fan is connected between the partitions, a connecting pipe is connected to the surface of the treatment box, and the other end of the connecting pipe is connected to A smoke hood is provided, and the top of the smoke hood is bolted to the bottom of the fixed plate, the bottom of the fixed plate is bolted to a fixed rod, the surface of the fixed rod is bolted to a powder outlet head and a laser head, a rotating mechanism is provided on the top of the base, the top of the rotating mechanism is bolted to a base, the bottom of the base is bolted to a first motor, the output end of the first motor is fixedly sleeved with a rotating plate, a sliding groove is provided on the surface of the rotating plate, the inner wall of the sliding groove is slidably connected to a sliding block, the bottom of the sliding block is bolted to a transmission rod, and the other end of the transmission rod is bolted to a clamping head.

[0006] By adopting the above technical scheme, the smoke is sucked into the treatment box through the connecting pipe by the suction fan, and then filtered through the filter net, then filtered through the filter fiber, and then treated with activated carbon. The purpose of smoke treatment can be achieved, the environment is protected, and people's health is ensured. By placing the hydraulic cylinder between the clamping heads, the rotation of the first motor drives the rotating plate to rotate, the rotation of the rotating plate drives the sliding groove to rotate, the rotation of the sliding groove drives the sliding block to move, the movement of the sliding block drives the movement of the transmission rod, the movement of the transmission rod drives the clamping head to move, and the clamping head moves to clamp the hydraulic cylinder. This can achieve the purpose of facilitating the installation and disassembly of the hydraulic cylinder, reduce workload, and improve work efficiency.

[0007] The utility model is further configured as follows: the lifting mechanism includes a slide groove, the slide groove is opened on the surface of the support plate, the inner wall of the slide groove is slidably connected with a slider, the surface of the slider is bolted with an electric lifting rod, and the electric lifting rod is bolted to the surface of the support plate.

[0008] The above technical solution is adopted and a lifting mechanism is provided, so that the device is easy to use.

[0009] The utility model is further configured as follows: the rotating mechanism includes a second motor, the second motor is bolted to the bottom of the base frame, the output end of the second motor passes through the base frame and is bolted to a turntable, the top of the turntable is bolted to a support rod, and the top of the support rod is bolted to the bottom of the base.

[0010] By adopting the above technical solution and setting a rotating mechanism, laser cladding is facilitated.

[0011] The utility model is further configured as follows: a protective shell is bolted to the bottom of the base and the bottom of the base frame, and the first motor and the second motor are both located inside the protective shell.

[0012] By adopting the above technical solution, the first motor and the second motor are protected by providing a protective shell.

[0013] The utility model is further configured as follows: a rubber pad is bonded to the surface of the clamping head.

[0014] By adopting the above technical solution, the hydraulic cylinder is protected by arranging a rubber pad.

[0015] The utility model is further configured as follows: a baffle is bolted to the inner wall of the processing box.

[0016] By adopting the above technical solution and setting the baffle, the processing effect is improved.

[0017] The utility model is further configured as follows: a box cover is arranged on the top of the processing box.

[0018] By adopting the above technical solution and arranging a box cover, maintenance is facilitated.

[0019] The utility model is further configured as follows: a backing plate is bolted to the bottom of the base frame.

[0020] By adopting the above technical solution and providing a pad, the stability of the device is improved.

[0021] In summary, the utility model has the following beneficial effects:

[0022] 1. The utility model uses a suction fan to suck the smoke into the treatment box through a connecting pipe, and then filters it through a filter screen, and then filters it through filter fibers, and then treats it through activated carbon, which can achieve the purpose of smoke treatment, protect the environment, and ensure human health;

[0023] 2. The utility model places the hydraulic cylinder between the clamping heads, and the rotation of the first motor drives the rotating plate to rotate, the rotation of the rotating plate drives the sliding groove to rotate, the rotation of the sliding groove drives the sliding block to move, the movement of the sliding block drives the transmission rod to move, the movement of the transmission rod drives the clamping head to move, and the clamping head moves to clamp the hydraulic cylinder. This can achieve the purpose of facilitating the installation and disassembly of the hydraulic cylinder, reduce the workload, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0025] Figure 2 It is a cross-sectional view of the structure of the utility model;

[0026] Figure 3It is a top view cross-sectional view of the local structure of the utility model;

[0027] Figure 4 It is a partial structural sectional view of the utility model.

[0028] Figure numerals: 1. chassis; 2. support plate; 3. lifting mechanism; 4. fixed plate; 5. processing box; 6. filter screen; 7. partition; 8. filter fiber; 9. activated carbon; 10. suction fan; 11. connecting pipe; 12. smoke hood; 13. fixing rod; 14. powder outlet head; 15. laser head; 16. rotating mechanism; 17. base; 18. first motor; 19. rotating plate; 20. sliding groove; 21. sliding block; 22. transmission rod; 23. clamping head; 24. sliding groove; 25. slider; 26. electric lifting rod; 27. second motor; 28. turntable; 29. ​​support rod; 30. protective shell; 31. baffle; 32. box cover; 33. pad; 34. rubber pad. DETAILED DESCRIPTION

[0029] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0030] Embodiment 1:

[0031] refer to Figure 1 , Figure 2 and Figure 4 A laser cladding device for the inner end face of a hydraulic cylinder comprises a base frame 1, a support plate 2 is bolted to the top of the base frame 1, a lifting mechanism 3 is arranged on the surface of the support plate 2, a fixed plate 4 is bolted to the surface of the lifting mechanism 3, a treatment box 5 is bolted to the top of the fixed plate 4, a filter screen 6 and a partition 7 are bolted to the inner wall of the treatment box 5, filter fibers 8 and activated carbon 9 are filled between the filter screens 6, a suction fan 10 is connected between the partitions 7, a connecting pipe 11 is connected to the surface of the treatment box 5, a smoke hood 12 is connected to the other end of the connecting pipe 11, and the top of the smoke hood 12 is bolted to the bottom of the fixed plate 4, a fixing rod 13 is bolted to the bottom of the fixed plate 4, a powder outlet head 14 and a laser head 15 are bolted to the surface of the fixing rod 13, the smoke is sucked into the treatment box 5 through the connecting pipe 11 by the suction fan 10, and then filtered through the filter screen 6, filtered through the filter fiber 8, and then treated by the activated carbon 9, which can achieve the purpose of smoke treatment, protect the environment, and ensure human health.

[0032] refer to Figure 2 The lifting mechanism 3 includes a slide groove 24, which is opened on the surface of the support plate 2. The inner wall of the slide groove 24 is slidably connected with a slider 25. The surface of the slider 25 is bolted with an electric lifting rod 26, and the electric lifting rod 26 is bolted to the surface of the support plate 2. By setting the lifting mechanism 3, it is easy to use.

[0033] refer to Figure 4A baffle 31 is bolted to the inner wall of the processing box 5. By setting the baffle 31, the processing effect is improved.

[0034] refer to Figure 1 and Figure 4 A box cover 32 is provided on the top of the processing box 5, and the box cover 32 is provided to facilitate maintenance.

[0035] refer to Figure 1 and Figure 2 A pad 33 is bolted to the bottom of the base frame 1, and the stability of the device is improved by providing the pad 33.

[0036] Embodiment 2:

[0037] refer to Figure 1 , Figure 2 and Figure 3 A rotating mechanism 16 is provided at the top of the base frame 1, and a base 17 is bolted to the top of the rotating mechanism 16. A first motor 18 is bolted to the bottom of the base 17, and a rotating plate 19 is fixedly sleeved at the output end of the first motor 18. A sliding groove 20 is provided on the surface of the rotating plate 19, and a sliding block 21 is slidably connected to the inner wall of the sliding groove 20. A transmission rod 22 is bolted to the bottom of the sliding block 21, and a clamping head 23 is bolted to the other end of the transmission rod 22. By placing the hydraulic cylinder between the clamping heads 23, the first motor 18 rotates to drive the rotating plate 19 to rotate, the rotating plate 19 rotates to drive the sliding groove 20 to rotate, the sliding groove 20 rotates to drive the sliding block 21 to move, the sliding block 21 moves to drive the transmission rod 22 to move, the transmission rod 22 moves to drive the clamping head 23 to move, and the clamping head 23 moves to clamp the hydraulic cylinder, which can achieve the purpose of facilitating the assembly and disassembly of the hydraulic cylinder, reduce the workload, and improve the work efficiency.

[0038] refer to Figure 2 The rotating mechanism 16 includes a second motor 27, which is bolted to the bottom of the base frame 1. The output end of the second motor 27 passes through the base frame 1 and is bolted to a turntable 28. The top of the turntable 28 is bolted to a support rod 29, and the top of the support rod 29 is bolted to the bottom of the base 17. By setting the rotating mechanism 16, laser cladding is facilitated.

[0039] refer to Figure 2 The bottom of the base 17 and the bottom of the base frame 1 are both bolted with a protective shell 30, and the first motor 18 and the second motor 27 are both located inside the protective shell 30. By setting the protective shell 30, the first motor 18 and the second motor 27 are protected.

[0040] refer to Figure 1 and Figure 2 A rubber pad 34 is bonded to the surface of the clamping head 23. The rubber pad 34 is provided to protect the hydraulic cylinder.

[0041] A brief description of the use process: the suction fan 10 sucks the smoke into the treatment box 5 through the connecting pipe 11, and then filters it through the filter screen 6, and then filters it through the filter fiber 8, and then treats it through the activated carbon 9, which can achieve the purpose of smoke treatment; the hydraulic cylinder is placed between the clamping heads 23, the first motor 18 rotates to drive the rotating plate 19 to rotate, the rotating plate 19 rotates to drive the sliding groove 20 to rotate, the sliding groove 20 rotates to drive the sliding block 21 to move, the sliding block 21 moves to drive the transmission rod 22 to move, the transmission rod 22 moves to drive the clamping head 23 to move, the clamping head 23 moves to clamp the hydraulic cylinder, when disassembling, the first motor 18 reverses, so that the rotating plate 19 drives the sliding groove 20 to reverse, so that the sliding block 21 drives the transmission rod 22 to reset, the transmission rod 22 resets to make the clamping head 23 relax the clamping of the hydraulic cylinder, take it out, and complete the disassembly, thereby achieving the purpose of facilitating the disassembly and assembly of the hydraulic cylinder.

[0042] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A laser cladding device for the inner end surface of a hydraulic cylinder, comprising a base frame (1), characterized in that: The top of the base frame (1) is bolted to a support plate (2), the surface of the support plate (2) is provided with a lifting mechanism (3), the surface of the lifting mechanism (3) is bolted to a fixing plate (4), the top of the fixing plate (4) is bolted to a treatment box (5), the inner wall of the treatment box (5) is bolted to a filter screen (6) and a partition (7), the filter screen (6) is filled with filter fibers (8) and activated carbon (9), the partitions (7) are connected to a suction fan (10), the surface of the treatment box (5) is connected to a connecting pipe (11), the other end of the connecting pipe (11) is connected to a smoke hood (12), and the top of the smoke hood (12) is bolted to the bottom of the fixing plate (4), the fixing plate ( 4) is bolted with a fixing rod (13) at the bottom, a powder outlet head (14) and a laser head (15) are bolted to the surface of the fixing rod (13), a rotating mechanism (16) is arranged at the top of the base frame (1), a base (17) is bolted to the top of the rotating mechanism (16), a first motor (18) is bolted to the bottom of the base (17), a rotating plate (19) is fixedly sleeved on the output end of the first motor (18), a sliding groove (20) is provided on the surface of the rotating plate (19), a sliding block (21) is slidably connected to the inner wall of the sliding groove (20), a transmission rod (22) is bolted to the bottom of the sliding block (21), and a clamping head (23) is bolted to the other end of the transmission rod (22).

2. A laser cladding device for the inner end surface of a hydraulic cylinder according to claim 1, characterized in that: The lifting mechanism (3) comprises a slide groove (24), wherein the slide groove (24) is provided on the surface of the support plate (2), the inner wall of the slide groove (24) is slidably connected with a slider (25), the surface of the slider (25) is bolted with an electric lifting rod (26), and the electric lifting rod (26) is bolted to the surface of the support plate (2).

3. The laser cladding device for the inner end surface of a hydraulic cylinder according to claim 1, characterized in that: The rotating mechanism (16) comprises a second motor (27), the second motor (27) is bolted to the bottom of the base frame (1), the output end of the second motor (27) passes through the base frame (1) and is bolted to a turntable (28), the top of the turntable (28) is bolted to a support rod (29), and the top of the support rod (29) is bolted to the bottom of the base (17).

4. A laser cladding device for the inner end surface of a hydraulic cylinder according to claim 3, characterized in that: The bottom of the base (17) and the bottom of the base frame (1) are both bolted with a protective shell (30), and the first motor (18) and the second motor (27) are both located inside the protective shell (30).

5. The laser cladding device for the inner end surface of a hydraulic cylinder according to claim 1, characterized in that: A rubber pad (34) is bonded to the surface of the clamping head (23).

6. The laser cladding device for the inner end surface of a hydraulic cylinder according to claim 1, characterized in that: A baffle (31) is bolted to the inner wall of the processing box (5).

7. The laser cladding device for the inner end surface of a hydraulic cylinder according to claim 1, characterized in that: The top of the processing box (5) is provided with a box cover (32).

8. The laser cladding device for the inner end surface of a hydraulic cylinder according to claim 1, characterized in that: A backing plate (33) is bolted to the bottom of the base frame (1).