Pad dyeing equipment for cloth processing

By using electric cleaning brushes and automatic telescopic rods that can be moved closer to each other in the rolling and dyeing equipment, the thread heads and wires attached to the brush plate are automatically cleaned, which solves the problem of manual cleaning in the prior art and improves the processing efficiency and the automation level of the equipment.

CN222251355UActive Publication Date: 2024-12-27JINGZHOU JINWEI TEXTILE PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202421050974.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During the use of existing rolling and dyeing mills, the thread tips and wires are easily attached to the upper and lower brush plates, which affects the cleaning effect and requires staff to clean them manually regularly, resulting in high labor intensity and low processing efficiency.

Method used

A rolling and dyeing device including an electric cleaning brush and an automatic telescopic rod that can be moved closer together is designed. The cleaning brush is driven by the electric telescopic rod to contact the fabric, automatically clean the thread head and wire, and use the lifting plate and the vertical rod to separate the attachments to achieve Automatic cleaning.

Benefits of technology

It realizes rapid and automatic cleaning of thread tips and wires on the cleaning brush, reduces the labor intensity of staff, improves the fabric processing efficiency, and avoids the time and effort of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222251355U_ABST
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Abstract

The utility model provides pad dyeing equipment for cloth processing, which comprises a pad dyeing pool, a guide-in roller and a protective box are mounted on the pad dyeing pool, a fixed box is arranged on one side of the pad dyeing pool, openings are formed in the top and the bottom of the fixed box, and two cleaning brushes which are bilaterally symmetrical and can be drawn close to each other are arranged in the fixed box. Two electric telescopic rods are arranged in the fixed box and used for driving the two cleaning brushes correspondingly, and the opening is located between the two cleaning brushes. A lifting plate capable of ascending and descending is arranged above the cleaning brush, a set of vertical rods are fixed to the bottom of the lifting plate, a first automatic telescopic rod used for driving one lifting plate is arranged on the fixed box, and a transverse rod is fixed between the two lifting plates. According to the utility model, thread ends and silk threads on the cleaning brush can be quickly cleaned, and manual cleaning by workers is not needed, so that the labor intensity of the workers is reduced, and the influence on the processing efficiency of cloth is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of pad dyeing equipment, in particular to a pad dyeing equipment for cloth processing. Background Art

[0002] During the fabric processing, there is a step of pad dyeing, that is, the fabric is briefly immersed in the dye solution, and then rolled with a roller to squeeze the dye solution into the gaps in the fabric, and remove the excess dye solution, so that the dye is evenly distributed on the fabric, and then dried;

[0003] For example, the utility model patent with Chinese patent number: CN202320451810.3 discloses a high-efficiency roller dyeing machine, including a roller dyeing pool, the upper surface of which is equipped with an introduction roller, the upper surface of which is equipped with a protective box, the side wall of which is equipped with a cleaning structure, the cleaning structure including two support plates, the support plates are fixedly connected to the roller dyeing pool, the upper ends of the two support plates are fixedly connected with a lower brush plate, the upper surface of the lower brush plate is fixedly connected with two round rods, the circular arc surface of the round rod is slidably sleeved with a slide plate, the side of the two slide plates close to each other is fixedly connected with an upper brush plate, the upper end of the round rod is fixedly connected with a card plate, the circular arc surface of the round rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the slide plate and the card plate. The utility model solves the problem that thread ends and silk threads are easily attached to other fabrics, affecting the roller dyeing machine to dye other fabrics, thereby reducing the dyeing efficiency of the roller dyeing machine.

[0004] Although the above-mentioned roller dyeing machine can remove thread ends and silk threads attached to the cloth, after the upper and lower brush plates are used for a long time, the thread ends and silk threads are also easily attached to the upper and lower brush plates and cannot fall off. When there are a lot of thread ends and silk threads attached to the upper and lower brush plates, it also greatly affects the subsequent cleaning effect of the upper and lower brush plates on the cloth surface; therefore, it is also necessary for staff to manually clean the upper and lower brush plates regularly. The cleaning process is time-consuming and labor-intensive, which increases the labor burden of staff and reduces the processing efficiency of cloth. Utility Model Content

[0005] The utility model discloses a roller dyeing device for cloth processing, which solves the problem that workers need to manually clean thread ends and silk threads attached to an upper brush plate and a lower brush plate at regular intervals, and the cleaning process is time-consuming and labor-intensive, thereby reducing the cloth processing efficiency.

[0006] In order to solve the above technical problems, the utility model specifically adopts the following technical solutions:

[0007] A roller dyeing device for fabric processing comprises a roller dyeing tank, on which an introduction roller and a protective box are installed, a fixed box is arranged on one side of the roller dyeing tank, the top and the bottom of the fixed box are both provided with openings, two cleaning brushes which are symmetrical and can be brought close to each other are arranged in the fixed box, two electric telescopic rods are arranged in the fixed box, the two electric telescopic rods are respectively used to drive the two cleaning brushes, and the opening is located between the two cleaning brushes; a lift plate which can be raised and lowered is arranged above the cleaning brush, a group of vertical rods are fixed at the bottom of the lift plate, a No. 1 automatic telescopic rod for driving one lift plate is arranged on the fixed box, and a horizontal rod is fixed between the two lift plates.

[0008] Compared with the prior art, the utility model has the following beneficial effects:

[0009] After one end of the cloth is passed through the opening at the bottom and the opening at the top of the fixed box in turn, the cloth is passed through the introduction roller into the pad dyeing tank. After the cloth is pad dyed in the pad dyeing tank, it is moved out of the pad dyeing tank through the protective box; then the two electric telescopic rods are started to bring the two cleaning brushes closer to each other, so that the bristles on the two cleaning brushes are in contact with the two sides of the cloth respectively, and when the cloth is moving, the cleaning brushes can brush off the thread ends and silk threads on the surface of the cloth, so that the thread ends and silk threads fall off the cloth; when the cleaning brushes are used for a long time and a lot of thread ends and silk threads are attached to the cleaning brushes and need to be cleaned, the cloth is stopped from moving, and then the telescopic ends of the two electric telescopic rods respectively drive the two cleaning brushes away from each other, so that the bristles on the two cleaning brushes correspond to the two sets of vertical rods respectively, and then the cleaning brushes stop moving. , then start the No. 1 automatic telescopic rod to drive one lifting plate to move downward, and the other lifting plate moves downward with it through the cross bar; when the two sets of vertical rods are respectively inserted into the bristles on the two cleaning brushes, the two electric telescopic rods are started respectively to drive the two cleaning brushes to continue to move away from each other. As the cleaning brushes move, the vertical rods can separate the thread ends and silk threads attached to the cleaning brushes from the cleaning brushes, thereby completing the cleaning of the thread ends and silk threads on the cleaning brushes; after the thread ends and silk threads on the cleaning brushes are cleaned, the lifting plate drives the vertical rods to recover, and then the two cleaning brushes are brought closer to each other and in contact with the cloth; the utility model can quickly clean the thread ends and silk threads on the cleaning brushes, and there is no need for manual cleaning by the staff, which reduces the labor intensity of the staff and avoids affecting the processing efficiency of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the utility model in a front view;

[0011] Figure 2 It is a structural schematic diagram of a cross-section of a fixed box of the utility model.

[0012] In the figure: 1. roller dyeing tank; 2. introduction roller; 3. protection box; 4. fixed box; 41. opening; 42. fixed frame; 43. roller; 44. support seat; 45. door panel; 46. glass window; 47. slag discharge port; 5. cleaning brush; 51. electric telescopic rod; 52. No. 1 fixed plate; 6. lifting plate; 61. vertical rod; 62. No. 1 automatic telescopic rod; 63. horizontal rod; 7. cleaning brush; 71. No. 2 automatic telescopic rod; 72. No. 2 fixed plate; 8. inclined plate; 81. inflatable cushion; 9. water pipe; 91. connecting pipe; 92. connecting shell; 10. collecting frame. DETAILED DESCRIPTION

[0013] The specific contents of the utility model are described in detail below with reference to the accompanying drawings and embodiments.

[0014] like Figure 1 and Figure 2 As shown, the utility model provides a roller dyeing device for cloth processing, including a roller dyeing pool 1, on which an introduction roller 2 and a protective box 3 are installed, a fixed box 4 is provided on one side of the roller dyeing pool 1, and openings 41 are provided on the top and bottom of the fixed box 4, and two cleaning brushes 5 that are symmetrical and can be brought close to each other are provided in the fixed box 4, and two electric telescopic rods 51 are provided in the fixed box 4, and the two electric telescopic rods 51 are respectively used to drive the two cleaning brushes 5, and the opening 41 is located between the two cleaning brushes 5; a lift plate 6 that can be raised and lowered is provided above the cleaning brush 5, and a group of vertical rods 61 are fixed to the bottom of the lift plate 6, and a No. 1 automatic telescopic rod 62 for driving one lift plate 6 is provided on the fixed box 4, and a cross bar 63 is fixed between the two lift plates 6.

[0015] like Figure 1 and Figure 2 As shown, the top and bottom of the fixed box 4 are fixed with a fixed frame 42, and the inner side of the fixed frame 42 is rotatably connected with a roller 43; the bottom of the fixed box 4 is fixed with a support seat 44 connected to the pad dyeing tank 1, and a reinforcement rod is fixed between the fixed box 4 and the pad dyeing tank 1. The rollers 43 located at the bottom and the rollers 43 located at the top are staggered in the left and right directions (as shown in FIG. Figure 2 ), so that after the cloth enters the fixed box 4, it can avoid the cloth from contacting the inner wall of the opening 41 and scratching the cloth, and the top surface of the rotating roller 43 located above is flush with the top surface of the introduction roller 2; the support seat 44 can support the fixed box 4, and the reinforcement rod can increase the stability of the fixed box 4.

[0016] like Figure 2As shown, a cleaning brush 7 is provided below the cleaning brush 5, and the two cleaning brushes 7 are symmetrically distributed on the left and right. Two No. 2 automatic telescopic rods 71 ​​are fixed in the fixed box 4, and the telescopic ends of the two No. 2 automatic telescopic rods 71 ​​are detachably connected to the cleaning brushes 7 respectively. When the cleaning brush 5 needs to be cleaned after being used for a long time, the two second automatic telescopic rods 71 ​​can be started, so that the telescopic ends of the two second automatic telescopic rods 71 ​​can drive the two cleaning brushes 7 to move closer together, so that the bristles on the two cleaning brushes 7 are in contact with the two sides of the cloth respectively; then the two electric telescopic rods 51 are started, so that the two cleaning brushes 5 are moved away from each other and are respectively located under the two lifting plates 6 and corresponding to the vertical rods 61, then the No. 1 automatic telescopic rod 62 can be started to drive the two lifting plates 6 to move downward, so that the two groups of vertical rods 61 are respectively inserted into the bristles on the two cleaning brushes 5, and then the two electric telescopic rods 51 are started again, so that the two cleaning brushes 5 continue to move away from each other, and the vertical rods 61 can clean the thread ends and silk threads on the cleaning brushes 5 from the cleaning brushes 5; the setting of the two cleaning brushes 7 will not affect the normal movement and processing of the cloth, and when the cleaning brushes 5 are cleaned After that, the cleaning brush 5 is restored to clean the thread ends and silk threads on the cloth, and the two cleaning brushes 7 are away from each other and no longer in contact with the cloth, so the cleaning brush 7 does not need to be cleaned frequently; when the cloth is processed and the cleaning brush 7 needs to be cleaned, the two cleaning brushes 7 can be moved to the bottom of the two lifting plates 6 respectively, and then the two cleaning brushes 5 are moved away from each other so that the two cleaning brushes 7 are located between the two cleaning brushes 5, and then the No. 1 automatic telescopic rod 62 is started to move the lifting plate 6 downward, so that the two sets of vertical rods 61 are respectively inserted into the bristles on the two cleaning brushes 7, and then the two cleaning brushes 7 continue to move away from each other, and the vertical rod 61 can clean the thread ends and silk threads from the cleaning brush 7; the fixed ends of the electric telescopic rod 51 and the No. 2 automatic telescopic rod 71 are respectively fixed to the inner walls of the fixed box 4, and the fixed end of the No. 1 automatic telescopic rod 62 passes through the top of the fixed box 4 and is fixed to the fixed box 4.

[0017] like Figure 2 As shown, the telescopic ends of the electric telescopic rod 51 and the second automatic telescopic rod 71 are respectively fixed with a first fixing plate 52 and a second fixing plate 72, and the first fixing plate 52 and the second fixing plate 72 are respectively fixed to the cleaning brush 5 and the cleaning brush 7 by bolts. When the cleaning brush 5 and the cleaning brush 7 need to be replaced, the cleaning brush 5 and the first fixing plate 52 can be separated, and the cleaning brush 7 and the second fixing plate 72 can be separated.

[0018] like Figure 1 and Figure 2As shown, two symmetrical inclined plates 8 are fixed in the fixed box 4, the two inclined plates 8 are respectively located below the two cleaning brushes 7, the opening 41 is located between the two inclined plates 8, the higher side of the inclined plate 8 is close to the opening 41, and an inflatable cushion 81 is fixed on the higher side of the inclined plate 8; slag discharge ports 47 corresponding to the lower sides of the two inclined plates 8 are opened on both sides of the fixed box 4, and collection frames 10 respectively connected to the two slag discharge ports 47 are fixed on both sides of the fixed box 4. The inflatable cushion 81 is connected to an inflation tube that passes through the fixed box 4 (the inflation tube is not shown in the figure). When the cloth enters the fixed box 4, air can be inflated into the inflatable cushion through the inflation tube, so that the two inflatable cushions 81 expand and clamp the cloth. After the inflatable cushions 81 rub against the cloth, no damage will be caused to the cloth; when the cleaning brush 5 cleans off the thread ends and silk threads on the cloth, the thread ends and silk threads can fall on the inclined plate 8, and the inflatable cushion 81 can cooperate with the inclined plate 8 to prevent the thread ends and silk threads from falling from the opening 41 to the outside of the fixed box 4; the thread ends and silk threads on the inclined plate 8 slide toward the slag discharge port 47 and enter the collection frame 10 to be collected.

[0019] like Figure 2 As shown, two water pipes 9 are fixed in the fixed box 4 and are symmetrically distributed. The two water pipes 9 are respectively located below the two inclined plates 8. The water pipes 9 are connected with a connecting pipe 91. The other end of the connecting pipe 91 is connected with a connecting shell 92 that penetrates the inclined plate 8. The top of the connecting shell 92 is flush with the top surface of the inclined plate 8 and is provided with a drainage hole. The water pipe 9 is connected with an external water pump. When water enters the water pipe 9, it enters the connecting shell 92 through the connecting pipe 91 and is discharged through the drainage hole on the top of the connecting shell 92. This can prevent the thread ends and silk threads from accumulating on the inclined plate 8 and being unable to slide down. The thread ends and silk threads accumulated on the inclined plate 8 can be allowed to enter the collection frame 10 with the water flow. After the water entering the collection frame 10 is discharged, it can be collected in a water storage tank for recycling. A filtering device for filtering thread ends and silk threads is set in the water storage tank. The pumping end of the water pump is connected to the water storage tank.

[0020] like Figure 1 As shown, a door panel 45 is hinged on one side of the fixed box 4, and a glass window 46 is provided on the door panel 45. The door panel 45 is located above the inclined plate 8, and the staff can open the door panel 45 to inspect and maintain the fixed box 4, and the staff can see the situation inside the fixed box 4 through the glass window 46.

[0021] When in use, after one end of the cloth passes through the opening 41 at the bottom and the opening 41 at the top of the fixed box 4 in sequence, the cloth is passed through the introduction roller 2 into the pad dyeing tank 1, and then the two electric telescopic rods 51 are started to make the two cleaning brushes 5 move closer to each other. After the two cleaning brushes 5 are in contact with the two sides of the cloth respectively, when the cloth moves, the thread ends and silk threads on the surface of the cloth can be cleaned, and the positions of the two cleaning brushes 5 can be adjusted respectively according to the thickness of the cloth, so as to clean the thread ends and silk threads on the surface of cloths of different thicknesses; when there are many thread ends and silk threads attached to the cleaning brushes 5 After that, the two electric telescopic rods 51 can be started to move the two cleaning brushes 5 away from each other. When the two cleaning brushes 5 are respectively moved to just below the two lifting plates 6, the electric telescopic rods 51 are closed, and the No. 1 automatic telescopic rod 62 is started to move the two lifting plates 6 downward, so that the two sets of vertical rods 61 are respectively inserted into the bristles on the two cleaning brushes 5, and then the two electric telescopic rods 51 are started to make the two cleaning brushes 5 continue to move away from each other, and the vertical rods 61 can clean up the thread ends and silk threads attached to the bristles of the cleaning brushes 5; when the thread ends and silk threads on the bristles of the cleaning brushes 5 are cleaned, the two cleaning brushes 5 are brought closer to each other and in contact with the cloth.

[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A pad dyeing device for fabric processing, comprising a pad dyeing tank (1), on which an introduction roller (2) and a protection box (3) are mounted, characterized in that: A fixed box (4) is provided on one side of a pad dyeing tank (1). The top and bottom of the fixed box (4) are both provided with openings (41). Two cleaning brushes (5) that are symmetrical and can be brought close to each other are provided in the fixed box (4). Two electric telescopic rods (51) are provided in the fixed box (4). The two electric telescopic rods (51) are respectively used to drive the two cleaning brushes (5). The opening (41) is located between the two cleaning brushes (5). A lift plate (6) that can be raised and lowered is provided above the cleaning brush (5). A group of vertical rods (61) is fixed at the bottom of the lift plate (6). A number one automatic telescopic rod (62) for driving one lift plate (6) is provided on the fixed box (4). A horizontal rod (63) is fixed between the two lift plates (6).

2. The pad dyeing equipment for cloth processing according to claim 1, characterized in that: The top and bottom of the fixed box (4) are both fixed with fixed frames (42), and the inner side of the fixed frame (42) is rotatably connected to a roller (43); the bottom of the fixed box (4) is fixed with a support seat (44) connected to the roller dyeing tank (1), and a reinforcement rod is also fixed between the fixed box (4) and the roller dyeing tank (1).

3. The pad dyeing equipment for cloth processing according to claim 1, characterized in that: A cleaning brush (7) is provided below the cleaning brush (5), and the two cleaning brushes (7) are symmetrically distributed on the left and right. Two No. 2 automatic telescopic rods (71) are fixed in the fixing box (4), and the telescopic ends of the two No. 2 automatic telescopic rods (71) are respectively detachably connected to the cleaning brushes (7).

4. The pad dyeing equipment for cloth processing according to claim 3, characterized in that: The telescopic ends of the electric telescopic rod (51) and the second automatic telescopic rod (71) are respectively fixed with a first fixing plate (52) and a second fixing plate (72), and the first fixing plate (52) and the second fixing plate (72) are respectively fixed with a cleaning brush (5) and a cleaning brush (7) via bolts.

5. The pad dyeing equipment for cloth processing according to claim 3, characterized in that: Two symmetrical inclined plates (8) are fixed in the fixed box (4), the two inclined plates (8) are respectively located below the two cleaning brushes (7), the opening (41) is located between the two inclined plates (8), the higher side of the inclined plate (8) is close to the opening (41), and an inflatable cushion (81) is fixed to the higher side of the inclined plate (8); slag discharge ports (47) corresponding to the lower sides of the two inclined plates (8) are respectively opened on both sides of the fixed box (4), and collection frames (10) respectively connected to the two slag discharge ports (47) are fixed on both sides of the fixed box (4).

6. The pad dyeing equipment for cloth processing according to claim 1, characterized in that: Two water pipes (9) symmetrically distributed on the left and right are fixed in the fixed box (4). The two water pipes (9) are respectively located below the two inclined plates (8). The water pipes (9) are connected to a connecting pipe (91). The other end of the connecting pipe (91) is connected to a connecting shell (92) penetrating the inclined plate (8). The top of the connecting shell (92) is flush with the top surface of the inclined plate (8) and is provided with a drainage hole.

7. The pad dyeing equipment for cloth processing according to claim 1, characterized in that: A door panel (45) is hingedly connected to one side of the fixed box (4), and a glass window (46) is provided on the door panel (45).