Gray fabric inspection device for white body four-way stretch production
By introducing a cleaning mechanism and inspection mechanism into the grey cloth inspection device produced by white blank four-sided bullets, the problem of dust and debris on the grey cloth affecting the accuracy of inspection is solved, and more efficient grey cloth inspection and roll management is achieved.
Patent Information
- Application Number
- CN202421009685.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing grey cloth inspection device produced by white blank four-sided bullets does not have a cleaning mechanism, which causes dust and debris on the grey cloth to be unable to be cleaned, affecting the inspection accuracy.
A grey cloth inspection device including a cleaning mechanism, an inspection mechanism and a winding mechanism is designed. The cleaning mechanism consists of an upper soft bristle brush and a lower soft bristle brush, which is used to clean dust and debris on the surface before the grey cloth enters the inspector, and inspect The mechanism is used to flatten the grey cloth through the pressing roller and the rotary shaft, and uses the control panel and the light lamp for inspection and data reception and display. The winding mechanism is used to collect the winding cloth.
It effectively cleans up dust and debris on the surface of the grey cloth, improves inspection accuracy, ensures the smoothness and inspection quality of the grey cloth, and facilitates the disassembly and winding of the roll.
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Figure CN222251459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grey cloth inspection, in particular to a grey cloth inspection device used for white grey four-sided stretch production. Background Art
[0002] White blank four-way stretch is a kind of original color fabric with certain elasticity. In the production process of white blank four-way stretch, in order to ensure the production quality of white blank four-way stretch, the grey fabric needs to be inspected, so a grey fabric inspection device is needed;
[0003] The existing publication number CN213708901U discloses a grey cloth inspection device for white blank four-sided stretch production, comprising a supporting fixed base, two groups of supporting limit frames are fixedly installed on the upper end of the supporting fixed base, each group of supporting limit frames is provided with a positioning working slot hole inside, each group of positioning working slot holes is fixedly installed with a positioning shaft inside, each group of positioning shafts is movably installed with a guide limiting shaft, and each group of positioning shafts is fixedly installed with a supporting connection block at both ends of each group of positioning shafts, and a fixed inspection chassis is fixedly installed at the opposite ends of the two groups of supporting connection blocks. In the grey cloth inspection device for white blank four-sided stretch production, both ends of the inspection pressure block are provided with guiding inclined surfaces, and the upper end of the inspection support bottom block is fixedly installed with an inspection sensing pressure block, so that the inspection sensing pressure block can inspect the grey cloth well, replacing manual sampling, thereby improving work quality and work efficiency;
[0004] However, the existing grey cloth inspection device is not provided with a mechanism for cleaning the grey cloth, and is unable to clean the dust and debris on the grey cloth before it enters the inspector, resulting in dust and debris entering the inspector with the grey cloth, affecting the inspection effect of the grey cloth and causing the inspection to be inaccurate. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The purpose of the utility model is to provide a grey cloth inspection device for white four-sided stretch production, so as to solve the problem proposed in the above background technology that the existing grey cloth inspection device is not provided with a mechanism for cleaning the grey cloth, and is unable to clean the dust and debris on the grey cloth before the grey cloth enters the inspector, resulting in dust and debris entering the inspector with the grey cloth, affecting the inspection effect of the grey cloth, resulting in the problem of inaccurate inspection.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grey cloth inspection device for white blank four-sided stretch production, comprising a cleaning mechanism, an inspection mechanism and a winding mechanism, the cleaning mechanism is located on the inner side of the inspection mechanism, the winding mechanism is located on the outer side of the inspection mechanism, the cleaning mechanism comprises an upper soft brush and a lower soft brush, the upper soft brush is fixedly installed at the inner end of the inspection mechanism, the lower soft brush is fixedly installed at the inner end of the inspection mechanism and is compatible with the upper soft brush.
[0009] Preferably, the inspection mechanism includes a workbench, a mounting plate, a through hole, a positioning rod, a limiting cylinder, a rotating shaft, a pressure roller, an inspector, a control panel, a support frame and a lighting lamp. The mounting plate is fixedly installed on the top of the workbench and located at the outer end of the upper soft brush. The mounting plate is symmetrically distributed, and the position of the mounting plate is limited by the workbench to facilitate fixing the mounting plate for installation.
[0010] Preferably, the through hole 1 is fixedly arranged on the outer end of the mounting plate 1, the positioning rod is movably mounted on the inner end of the through hole 1, and the limiting cylinder 1 is clamped on the outer end of the positioning rod. The position of the through hole 1 is limited by the mounting plate 1, the through hole 1 defines the position of the positioning rod, and the positioning rod defines the position of the limiting cylinder 1, so that the through hole 1 is fixed to insert the positioning rod to position it on the mounting plate 1, and the limiting cylinder 1 is clamped on the positioning rod to limit it, thereby facilitating the insertion and positioning of the cloth roll to be tested on the positioning rod, and enabling it to rotate and transport the grey cloth, and the cloth roll to be tested can be disassembled and replaced by pulling the positioning rod forcefully.
[0011] Preferably, the rotating shaft is fixedly mounted on the inner end of the mounting plate one, there are two rotating shafts, and the pressure rollers are movably mounted on the outer sides of the rotating shafts. The position of the rotating shaft is limited by the mounting plate one, and the rotating shaft limits the position of the pressure rollers, so that the rotating shaft is fixed so that the two pressure rollers can rotate on the two rotating shafts, thereby facilitating the cooperation of the two pressure rollers to flatten and transport the grey cloth, thereby avoiding the unevenness of the grey cloth affecting the inspection effect.
[0012] Preferably, the inspector is fixedly mounted on the top of the workbench, and the control panel is fixedly mounted on the top of the workbench. The position of the inspector is limited by the workbench, and the position of the control panel is limited by the workbench. This facilitates the fixing of the inspector to perform various inspections on the conveyed grey cloth, and utilizes the control panel to receive inspection data and control the start and stop of the inspection work. When quality problems are detected, the control panel lights up to give a prompt and stop the inspection work.
[0013] Preferably, the support frame is fixedly mounted on the top of the inspector, and the lighting lamp is fixedly mounted on the bottom of the support frame. The position of the support frame is limited by the inspector, and the support frame limits the position of the lighting lamp, so that the support frame is fixed to fix the lighting lamp to illuminate the grey cloth, thereby facilitating manual inspection of problems found during inspection.
[0014] Preferably, the winding mechanism includes a second mounting plate, a second through hole, a winding rod, a second limiting cylinder, a support plate and a motor. The second mounting plate is fixedly mounted on the top of the workbench. The second mounting plate is symmetrically distributed. The second through hole is fixedly arranged at the outer end of the second mounting plate. The position of the second mounting plate is limited by the workbench. The second mounting plate limits the position of the second through hole, which is convenient for fixing the second mounting plate for installation, and the second through hole is used to make the second mounting plate have an interlacing effect.
[0015] Preferably, the winding rod is movably mounted on the inner end of the second through hole, and the second limiting cylinder is clamped on the outer end of the winding rod. The position of the winding rod is limited by the second through hole, and the winding rod limits the position of the second limiting cylinder, so that the winding rod is inserted into the second through hole to position it on the mounting plate two, and the second limiting cylinder is clamped on the winding rod to limit it, so that the winding rod can rotate to roll up the inspected grey cloth.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The grey cloth inspection device for white four-sided stretch production is equipped with a cleaning mechanism. The position of the upper soft brush is limited by the mounting plate 1, and the position of the lower soft brush is limited by the mounting plate 2. Before the grey cloth is inspected, the upper soft brush and the lower soft brush cooperate to clean the dust and debris on the upper and lower surfaces of the grey cloth, so as to avoid dust and debris attached to the surface of the grey cloth and entering the inspector with the grey cloth, thereby affecting the inspection effect of the grey cloth and causing the inspection to be inaccurate.
[0018] 2. The grey cloth inspection device for white blank four-sided stretch production is equipped with an inspection mechanism, and the position of the mounting plate 1 is limited by the workbench, so that the mounting plate 1 is fixed to perform the installation function, and the position of the through hole 1 is limited by the mounting plate 1, and the through hole 1 limits the position of the positioning rod, and the positioning rod limits the position of the limiting cylinder 1, so that the through hole 1 is fixed to insert the positioning rod to position it on the mounting plate 1, and the limiting cylinder 1 is clamped on the positioning rod to limit it, so that it is convenient to insert and position the cloth roll to be tested on the positioning rod, and the grey cloth can be rotated to transport the cloth, and the positioning rod can be pulled hard to disassemble and replace the cloth roll to be tested, and the position of the rotating shaft is limited by the mounting plate 1, and the rotating shaft limits the position of the pressure roller, so that the cloth roll to be tested can be fixed. The two rollers are rotated on the two rotating shafts by a fixed rotating shaft, so that the two rollers can cooperate to flatten and convey the grey cloth, so as to avoid the unevenness of the grey cloth affecting the inspection effect. The position of the inspector is limited by the workbench, and the position of the control panel is limited by the workbench, so that the inspector can be fixed to perform various inspections on the conveyed grey cloth, and the control panel is used to receive the inspection data and control the start and stop of the inspection work. When a quality problem is detected, the control panel lights up to prompt and stop the inspection work. The position of the support frame is limited by the inspector, and the support frame limits the position of the illumination lamp, so that the support frame is fixed to fix the illumination lamp to illuminate the grey cloth, so as to facilitate manual inspection of the problems found in the inspection;
[0019] 3. The grey cloth inspection device for white blank four-sided stretch production is equipped with a winding mechanism, and the position of the second mounting plate is limited by the workbench, and the second mounting plate limits the position of the second through hole, so that the second mounting plate is fixed for installation, and the second through hole is used to make the second mounting plate have an insertion effect, and the position of the winding rod is limited by the second through hole, and the winding rod limits the position of the second limiting cylinder, so that the winding rod is inserted into the second through hole to position it on the second mounting plate, and the second limiting cylinder is clamped on the winding rod to limit it, so that the winding rod can rotate to wind up the inspected grey cloth, and the position of the support plate is limited by the second mounting plate, and the support plate and the second limiting cylinder limit the position of the motor, so that the support plate is fixed to fix the motor, so that the motor works to drive the second limiting cylinder to rotate to drive the winding rod to rotate for winding, and the winding rod can be disassembled and removed by pulling the winding rod hard. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the inspection mechanism of the utility model;
[0022] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the inspection mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the winding mechanism of the utility model;
[0024] Figure 5 It is a schematic diagram of the cleaning mechanism structure of the utility model.
[0025] In the figure: 1. cleaning mechanism; 101. upper soft brush; 102. lower soft brush; 2. inspection mechanism; 201. workbench; 202. mounting plate 1; 203. through hole 1; 204. positioning rod; 205. limiting cylinder 1; 206. rotating shaft; 207. pressure roller; 208. inspector; 209. control panel; 210. support frame; 211. lighting lamp; 3. winding mechanism; 301. mounting plate 2; 302. through hole 2; 303. winding rod; 304. limiting cylinder 2; 305. supporting plate; 306. motor. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 5 The utility model provides a technical solution: a grey cloth inspection device for white blank four-sided stretch production, comprising a cleaning mechanism 1, an inspection mechanism 2 and a winding mechanism 3, the cleaning mechanism 1 is located on the inner side of the inspection mechanism 2, the winding mechanism 3 is located on the outer side of the inspection mechanism 2, the cleaning mechanism 1 comprises an upper soft brush 101 and a lower soft brush 102, the upper soft brush 101 is fixedly mounted on the inner end of the inspection mechanism 2, the lower soft brush 102 is fixedly mounted on the inner end of the inspection mechanism 2 and is matched with the upper soft brush 101;
[0028] The inspection mechanism 2 includes a workbench 201, a mounting plate 202, a through hole 203, a positioning rod 204, a limiting cylinder 205, a rotating shaft 206, a pressure roller 207, a tester 208, a control panel 209, a support frame 210 and a lighting lamp 211. The mounting plate 202 is fixedly mounted on the top of the workbench 201 and is located at the outer end of the upper soft brush 101. The mounting plate 202 is symmetrically distributed. The position of the mounting plate 202 is limited by the workbench 201, so that the mounting plate 202 is fixedly fixed to perform the installation function. The through hole 203 is fixedly arranged at the outer end of the mounting plate 202, and the positioning rod 204 is movably mounted inside the through hole 203. The end, the limiting cylinder 205 is clamped on the outer end of the positioning rod 204, the position of the through hole 203 is limited by the mounting plate 202, the through hole 203 limits the position of the positioning rod 204, and the positioning rod 204 limits the position of the limiting cylinder 205, so that the through hole 203 is fixed to insert the positioning rod 204 to position it on the mounting plate 202, and the limiting cylinder 205 is clamped on the positioning rod 204 to limit it, so as to facilitate the insertion and positioning of the cloth roll to be tested on the positioning rod 204, so that it can rotate to transport the blank cloth, and the positioning rod 204 can be pulled hard to disassemble and replace the cloth roll to be tested, and the rotating shaft 206 is fixedly installed on the mounting plate 202 The inner end of the rotating shaft 206 is two, and the pressure roller 207 is movably installed on the outer side of the rotating shaft 206. The position of the rotating shaft 206 is limited by the mounting plate 1 202. The rotating shaft 206 limits the position of the pressure roller 207, which is convenient for fixing the rotating shaft 206 to enable the two pressure rollers 207 to rotate on the two rotating shafts 206, so that the two pressure rollers 207 cooperate to flatten and transport the grey cloth, avoiding the unevenness of the grey cloth affecting the inspection effect. The inspector 208 is fixedly installed on the top of the workbench 201, and the control panel 209 is fixedly installed on the top of the workbench 201. The position of the inspector 208 is limited by the workbench 201, and the workbench 201 limits the control The position of the panel 209 is convenient for fixing the inspector 208 to perform various inspections on the conveyed grey cloth, and the control panel 209 is used to receive inspection data and control the start and stop of the inspection work. When a quality problem is detected, the control panel 209 lights up to prompt and stop the inspection work. The support frame 210 is fixedly installed on the top of the inspector 208, and the lighting lamp 211 is fixedly installed on the bottom of the support frame 210. The position of the support frame 210 is limited by the inspector 208, and the support frame 210 limits the position of the lighting lamp 211, so that the support frame 210 is fixed to fix the lighting lamp 211 to illuminate the grey cloth, thereby facilitating manual inspection of the problems found during the inspection;
[0029] The winding mechanism 3 includes a second mounting plate 301, a second through hole 302, a winding rod 303, a second limiting cylinder 304, a support plate 305 and a motor 306. The second mounting plate 301 is fixedly mounted on the top of the workbench 201. The second mounting plate 301 is symmetrically distributed. The second through hole 302 is fixedly arranged on the outer end of the second mounting plate 301. The position of the second mounting plate 301 is limited by the workbench 201. The second mounting plate 301 limits the position of the second through hole 302, so as to facilitate fixing the second mounting plate 301 for installation. The second through hole 302 is used to make the second mounting plate 301 have an interlacing effect. The winding rod 303 is movably mounted on the inner end of the second through hole 302. The second limiting cylinder 304 is clamped on the outer end of the winding rod 303. The position of the winding rod 303 is limited by the second through hole 302. The winding rod 303 limits the position of the second limiting cylinder 304. The winding rod 303 is inserted into the second through hole 302 to position it on the mounting plate 301, and the second limiting cylinder 304 is clamped on the winding rod 303 to limit it, so that the winding rod 303 can rotate to wind up the inspected grey cloth, and the support plate 305 is fixedly mounted on the left end of the mounting plate 301, and the motor 306 is fixedly mounted on the top of the support plate 305 and fixedly connected to the limiting cylinder 304. The position of the support plate 305 is limited by the mounting plate 301, and the support plate 305 and the limiting cylinder 304 limit the position of the motor 306, so that the support plate 305 is fixed to fix the motor 306, thereby facilitating the motor 306 to drive the limiting cylinder 304 to rotate to drive the winding rod 303 to rotate for winding, and the winding rod 303 can be disassembled and removed by pulling the winding rod 303 with force.
[0030] Working principle: the workbench 201 defines the position of the mounting plate 202, so as to facilitate fixing the mounting plate 202 for installation. The mounting plate 202 defines the position of the through hole 203, which defines the position of the positioning rod 204, which defines the position of the limiting cylinder 205, so as to facilitate fixing the through hole 203 to insert the positioning rod 204 to position it on the mounting plate 202, and clamp the limiting cylinder 205 on the positioning rod 204 to limit it, so as to facilitate inserting and positioning the cloth roll to be tested on the positioning rod 204, so that it can rotate to transport the grey cloth, and the positioning rod 204 can be pulled forcefully to disassemble and replace the cloth roll to be tested, the mounting plate 202 defines the position of the rotating shaft 206, and the rotating shaft 206 defines the position of the pressing roller 207 The workbench 201 defines the position of the tester 208, and the workbench 201 defines the position of the control panel 209, so that the tester 208 can be fixed to perform various tests on the conveyed grey cloth, and the control panel 209 is used to receive the test data and control the start and stop of the test work. When a quality problem is detected, the control panel 209 lights up to prompt and stop the test work. The tester 208 defines the position of the support frame 210, and the support frame 210 defines the position of the illumination lamp 211, so that the support frame 210 is fixed to fix the illumination lamp 211. 1. The grey cloth is illuminated to facilitate manual inspection of the inspected problem areas. The workbench 201 defines the position of the second mounting plate 301. The second mounting plate 301 defines the position of the second through hole 302, so that the second mounting plate 301 is fixed for installation. The second through hole 302 is used to make the second mounting plate 301 have an insertion effect. The second through hole 302 defines the position of the winding rod 303. The winding rod 303 defines the position of the second limiting cylinder 304, so that the winding rod 303 is inserted into the second through hole 302 to position it on the second mounting plate 301. The second limiting cylinder 304 is clamped on the winding rod 303 to limit it, so that the winding rod 303 can rotate to roll up the inspected grey cloth. The second mounting plate 301 defines the support plate 30 5, the support plate 305 and the limiting cylinder 204 limit the position of the motor 306, so as to fix the support plate 305 to fix the motor 306, thereby facilitating the motor 306 to drive the limiting cylinder 204 to rotate to drive the winding rod 303 to rotate for winding, and the winding rod 303 can be pulled hard to disassemble and remove the inspected cloth roll, the mounting plate 1 202 limits the position of the upper soft brush 101, and the mounting plate 1 202 limits the position of the lower soft brush 102, so as to facilitate the upper soft brush 101 and the lower soft brush 102 to work together to clean the dust and debris on the upper and lower surfaces of the grey cloth before inspecting the grey cloth, so as to avoid dust and debris attached to the surface of the grey cloth and entering the inspector 208 with the grey cloth, affecting the inspection effect of the grey cloth, resulting in inaccurate inspection.
[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A grey cloth inspection device for blank four-sided stretch production, comprising a cleaning mechanism (1), an inspection mechanism (2) and a winding mechanism (3), characterized in that: The cleaning mechanism (1) is located on the inner side of the inspection mechanism (2), and the winding mechanism (3) is located on the outer side of the inspection mechanism (2). The cleaning mechanism (1) comprises an upper soft brush (101) and a lower soft brush (102), wherein the upper soft brush (101) is fixedly mounted on the inner end of the inspection mechanism (2), and the lower soft brush (102) is fixedly mounted on the inner end of the inspection mechanism (2) and is compatible with the upper soft brush (101).
2. A grey cloth inspection device for blank four-sided stretch production according to claim 1, characterized in that: The inspection mechanism (2) comprises a workbench (201), a mounting plate (202), a through hole (203), a positioning rod (204), a limiting cylinder (205), a rotating shaft (206), a pressure roller (207), an inspector (208), a control panel (209), a support frame (210) and a lighting lamp (211); the mounting plate (202) is fixedly mounted on the top of the workbench (201) and located at the outer end of the upper soft brush (101); and the mounting plate (202) is symmetrically distributed.
3. The grey cloth inspection device for blank four-sided stretch production according to claim 2, characterized in that: The through hole one (203) is fixedly arranged at the outer end of the mounting plate one (202), the positioning rod (204) is movably installed at the inner end of the through hole one (203), and the limiting cylinder one (205) is clamped at the outer end of the positioning rod (204).
4. The grey cloth inspection device for blank four-sided stretch production according to claim 3, characterized in that: The rotating shaft (206) is fixedly mounted on the inner end of the first mounting plate (202), there are two rotating shafts (206), and the pressing roller (207) is movably mounted on the outer side of the rotating shaft (206).
5. The grey cloth inspection device for blank four-sided stretch production according to claim 4, characterized in that: The inspector (208) is fixedly mounted on the top of the workbench (201), and the control panel (209) is fixedly mounted on the top of the workbench (201).
6. The grey cloth inspection device for blank four-sided stretch production according to claim 5, characterized in that: The support frame (210) is fixedly mounted on the top end of the inspector (208), and the illumination lamp (211) is fixedly mounted on the bottom end of the support frame (210).
7. The grey cloth inspection device for blank four-sided stretch production according to claim 6, characterized in that: The winding mechanism (3) comprises a second mounting plate (301), a second through hole (302), a winding rod (303), a second limiting cylinder (304), a support plate (305) and a motor (306); the second mounting plate (301) is fixedly mounted on the top of the workbench (201); the second mounting plate (301) is symmetrically distributed; and the second through hole (302) is fixedly arranged on the outer end of the second mounting plate (301).
8. The grey cloth inspection device for blank four-sided stretch production according to claim 7, characterized in that: The reeling rod (303) is movably mounted on the inner end of the second through hole (302), and the second limiting cylinder (304) is clamped on the outer end of the reeling rod (303).
9. The grey cloth inspection device for blank four-sided stretch production according to claim 8, characterized in that: The support plate (305) is fixedly mounted on the left end of the second mounting plate (301), and the motor (306) is fixedly mounted on the top end of the support plate (305) and is fixedly connected to the second limiting cylinder (304).
Citation Information
Patent Citations
Gray fabric inspection device for white body four-way stretch production
CN213708901U
