Cloth metal detection device
By designing a cloth metal detection device including light-transmitting plate, lighting parts and metal detectors, combined with a moving mechanism and a PLC controller, automatic positioning and detection are realized, solving the problem of the inability to locate metal foreign objects in the prior art, and improving detection Efficiency and precision.
Patent Information
- Application Number
- CN202420647656.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing cloth metal detection device can only detect the inability to locate metal foreign objects, which can cause manual search to consume time and reduce detection efficiency.
A cloth metal detection device including a base, a positioning mechanism and a detection mechanism is designed. Using a light-transmitting plate, a lighting part and a metal detector, automatic positioning and detection are realized through a moving mechanism and a PLC controller, thereby reducing the time of manpower search.
The efficiency of fabric detection is improved, and operators can quickly find the location of metal objects, reduce the length of manpower search, and improve the detection accuracy and speed.
Smart Images

Figure CN222251460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth metal detection, in particular to a cloth metal detection device. Background Art
[0002] Fabric metal detection devices are mainly used to detect broken needles and metal fragments in textiles to prevent these sharp metal foreign objects from harming consumers. When producing clothing, towels, quilts, hats and other items that come into close contact with the human body, broken needles and other iron filings are easily mixed into the finished product circulation process, so these products must be inspected by a needle detector before packaging.
[0003] Most of the existing cloth metal detection devices can only detect but not locate. When a metal foreign body is detected, manual search of the area is required. Since metal objects vary in size, it is difficult to find the exact location of the metal object, which requires a lot of manpower and greatly reduces the efficiency of cloth detection. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In order to solve the above problems in the prior art, the utility model provides a cloth metal detection device, which can perform metal detection on cloth more conveniently and efficiently, so that the detection position can be better determined, reducing the time of manual search, thereby improving the cloth detection efficiency.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0008] A cloth metal detection device comprises a base, a positioning mechanism and a detection mechanism, wherein the positioning mechanism is arranged on the upper part of the base, and the detection mechanism is arranged above the positioning mechanism and connected to the base;
[0009] The positioning mechanism includes a light-transmitting plate and an illuminating element. A groove is provided on the upper part of the base, and a plurality of the illuminating elements are arranged inside the groove. The light-transmitting plate is covered above the illuminating element and connected to the base.
[0010] The detection mechanism includes a mounting frame and a plurality of metal detectors. The lower portion of the mounting frame is connected to the base. The metal detectors are longitudinally arranged above the light-transmitting plate and connected to the upper portion of the mounting frame. The metal detectors are electrically connected to the lighting element.
[0011] Furthermore, it also includes a moving mechanism, which is drivingly connected to the mounting frame, and the moving mechanism includes a first rotating driving member, a transmission belt and a moving component. A moving component is provided on both sides of the mounting frame, and the moving components are connected to the base. One moving component is drivingly connected to another moving component through a transmission belt, and the first rotating driving member is drivingly connected to one moving component.
[0012] Furthermore, the moving assembly includes a slide rail, a slider and a screw rod, the slide rail is connected to the base, the lower part of the slider is slidably connected to the slide rail, the upper part of the slider is connected to the mounting frame, the screw rod passes through the middle part of the slider and is rotatably connected to the slide rail, one screw rod is transmission-connected to another screw rod through the transmission belt, and the first rotating drive member is drivingly connected to one screw rod.
[0013] Furthermore, it also includes a reeling and unreeling mechanism, and each of the two ends of the base is provided with a reeling and unreeling mechanism;
[0014] The reeling and unwinding mechanism comprises a rotating frame, a second rotating driving member and a reeling and unwinding roller, one side of the rotating frame is connected to the base, the reeling and unwinding roller is rotatably connected to the other side of the rotating frame, and the second rotating driving member is drivingly connected to the reeling and unwinding roller.
[0015] Furthermore, it also includes a pressure roller, and a pressure roller is arranged above the rewinding and unwinding mechanism, and the pressure roller is rotatably connected to the base.
[0016] Furthermore, it also includes moving wheels, and a plurality of the moving wheels are arranged at the lower part of the base.
[0017] Furthermore, it also includes a PLC controller, which is electrically connected to the positioning mechanism and the detection mechanism respectively.
[0018] (III) Beneficial effects
[0019] The beneficial effect of the utility model is that when it is necessary to detect metal objects in cloth during actual production and use, the cloth can be laid on top of the light-transmitting plate first, and then the metal detector can be operated to detect the cloth below. When it is detected that the cloth below contains metal objects, the light below the metal detector lights up, allowing the operator to quickly find the corresponding position, thereby making it more convenient and efficient to perform metal detection on the cloth, so that the detection position can be better determined, reducing the time of manual search, and thus improving the efficiency of cloth detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a cloth metal detection device according to an embodiment of the utility model;
[0021] Figure 2 It is a side view of the overall structure of the cloth metal detection device according to an embodiment of the utility model;
[0022] Figure 3 A schematic diagram of a moving mechanism of a cloth metal detection device according to an embodiment of the present utility model;
[0023] [Description of Reference Numerals]
[0024] Rotating frame 1, mounting frame 2, metal detector 3, pressure roller 4, second rotating driving member 5, retracting roller 6, light-transmitting plate 7, moving mechanism 8, base 9, moving wheel 10, transmission belt 801, screw 802, slide rail 803, first rotating driving member 804. DETAILED DESCRIPTION
[0025] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.
[0026] Please refer to Figures 1 to 3 As shown, a cloth metal detection device of the utility model comprises a base 9, a positioning mechanism and a detection mechanism, wherein the positioning mechanism is arranged on the upper part of the base 9, and the detection mechanism is arranged above the positioning mechanism and connected to the base 9;
[0027] The positioning mechanism includes a light-transmitting plate 7 and an illuminating element. A groove is provided on the upper portion of the base 9. A plurality of the illuminating elements are arranged inside the groove. The light-transmitting plate 7 is covered above the illuminating element and connected to the base 9.
[0028] The detection mechanism includes a mounting frame 2 and a plurality of metal detectors 3. The lower portion of the mounting frame 2 is connected to the base 9. The metal detectors 3 are longitudinally arranged above the light-transmitting plate 7 and connected to the upper portion of the mounting frame 2. The metal detectors 3 are electrically connected to the lighting element.
[0029] The working principle of the utility model is as follows: in actual production and use, when it is necessary to detect metal objects in cloth, the cloth can be laid on the light-transmitting plate 7 first, and then the metal detector 3 is operated to make the metal detector 3 detect the cloth below. When it is detected that the cloth below contains metal objects, the light below the metal detector 3 lights up, allowing the operator to quickly find the corresponding position.
[0030] Furthermore, it also includes a moving mechanism 8, which is driven and connected to the mounting frame 2. The moving mechanism 8 includes a first rotating driving member 804, a transmission belt 801 and a moving component. A moving component is provided on both sides of the mounting frame 2, and the moving components are connected to the base 9. One moving component is driven and connected to another moving component through a transmission belt 801, and the first rotating driving member 804 is driven and connected to one moving component.
[0031] Furthermore, the moving assembly includes a slide rail 803, a slider and a screw 802, the slide rail 803 is connected to the base 9, the lower part of the slider is slidably connected to the slide rail 803, the upper part of the slider is connected to the mounting frame 2, the screw 802 is passed through the middle part of the slider and is rotatably connected to the slide rail 803, one screw 802 is transmission-connected to another screw 802 through the transmission belt 801, and the first rotating drive member 804 is drivingly connected to one screw 802.
[0032] From the above description, it can be seen that when a metal object on the cloth is detected, the lighting part below the metal detector 3 lights up. When the operator fails to remove the metal object in time, the first rotating drive member 804 can be operated to drive a screw 802 to move. At the same time, one screw 802 drives another screw 802 to move synchronously through the transmission belt 801, so that the slider drives the metal detector 3 to move to the position where the cloth is not detected through the mounting frame 2.
[0033] Furthermore, it also includes a reeling and unreeling mechanism, and both ends of the base 9 are provided with a reeling and unreeling mechanism;
[0034] The reeling and unwinding mechanism includes a rotating frame 1, a second rotating driving member 5 and a reeling and unwinding roller 6, one side of the rotating frame 1 is connected to the base 9, the reeling and unwinding roller 6 is rotatably connected to the other side of the rotating frame 1, and the second rotating driving member 5 is drivingly connected to the reeling and unwinding roller 6.
[0035] From the above description, it can be seen that when it is necessary to inspect bundles of cloth, the two ends of the cloth can be respectively installed on the reel 6, and then the second rotating drive member 5 is operated to drive the reel 6 to rotate, so that the inspected cloth is reeled by a reeling mechanism, and the uninspected cloth is unwound by another reeling mechanism, thereby improving the inspection speed of the cloth.
[0036] Furthermore, it also includes a pressure roller 4, and a pressure roller 4 is arranged above the rewinding and unwinding mechanism, and the pressure roller 4 is rotatably connected to the base 9.
[0037] It can be seen from the above description that it is beneficial for the cloth to be better pressed and held above the light-transmitting plate 7 by the pressing roller 4 .
[0038] Furthermore, it also includes moving wheels 10, and a plurality of the moving wheels 10 are arranged at the lower part of the base 9.
[0039] From the above description, it can be seen that it is conducive to better movement of the device.
[0040] Furthermore, it also includes a PLC controller, which is electrically connected to the positioning mechanism and the detection mechanism respectively.
[0041] From the above description, it can be seen that it is beneficial to adjust the parameters of the cloth metal detection device through the PLC controller, and it is more convenient for operators to operate the cloth metal detection device.
[0042] Embodiment 1
[0043] Please refer to Figures 1 to 3 , a cloth metal detection device, comprising a base 9, a positioning mechanism and a detection mechanism, wherein the positioning mechanism is arranged on the upper part of the base 9, and the detection mechanism is arranged above the positioning mechanism and connected to the base 9;
[0044] The positioning mechanism includes a light-transmitting plate 7 and an illuminating element. A groove is provided on the upper portion of the base 9. A plurality of the illuminating elements are arranged inside the groove. The light-transmitting plate 7 is covered above the illuminating element and connected to the base 9.
[0045] The detection mechanism includes a mounting frame 2 and a plurality of metal detectors 3. The lower portion of the mounting frame 2 is connected to the base 9. The metal detectors 3 are longitudinally arranged above the light-transmitting plate 7 and connected to the upper portion of the mounting frame 2. The metal detectors 3 are electrically connected to the lighting element.
[0046] The metal detector 3 is electrically connected to the lighting element arranged laterally below the metal detector 3;
[0047] It also includes a moving mechanism 8, which is drivingly connected to the mounting frame 2. The moving mechanism 8 includes a first rotating driving member 804, a transmission belt 801 and a moving assembly. One of the moving assemblies is provided on both sides of the mounting frame 2. The moving assemblies are connected to the base 9. One of the moving assemblies is drivingly connected to another of the moving assemblies through the transmission belt 801. The first rotating driving member 804 is drivingly connected to one of the moving assemblies.
[0048] The moving assembly includes a slide rail 803, a slider and a screw 802, the slide rail 803 is connected to the base 9, the lower part of the slider is slidably connected to the slide rail 803, the upper part of the slider is connected to the mounting frame 2, the screw 802 is passed through the middle part of the slider and is rotatably connected to the slide rail 803, one screw 802 is connected to another screw 802 through the transmission belt 801, and the first rotation driving member 804 is connected to one screw 802;
[0049] A through hole is provided in the middle of the slider, and an internal thread matching the screw rod 802 is provided inside the through hole, and the internal thread is meshed with the screw rod 802;
[0050] It also includes a reeling and unreeling mechanism, and both ends of the base 9 are provided with a reeling and unreeling mechanism;
[0051] The reeling and unwinding mechanism comprises a rotating frame 1, a second rotating driving member 5 and a reeling and unwinding roller 6, one side of the rotating frame 1 is connected to the base 9, the reeling and unwinding roller 6 is rotatably connected to the other side of the rotating frame 1, and the second rotating driving member 5 is drivingly connected to the reeling and unwinding roller 6;
[0052] The second rotating driving member 5 is a reduction motor;
[0053] It also includes a pressure roller 4, and each of the pressure rollers 4 is disposed above the rewinding and unwinding mechanism, and each of the pressure rollers 4 is rotatably connected to the base 9;
[0054] It also includes a moving wheel 10, and a plurality of the moving wheels 10 are arranged at the lower part of the base 9;
[0055] The moving wheel 10 is a self-locking universal wheel;
[0056] It also includes a PLC controller, which is electrically connected to the positioning mechanism and the detection mechanism respectively;
[0057] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the first rotating drive member 804, the second rotating drive member 5, the metal detector 3 and the lighting member respectively.
[0058] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description and the drawings, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0059] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A cloth metal detection device, characterized in that: It comprises a base, a positioning mechanism and a detection mechanism, wherein the positioning mechanism is arranged on the upper part of the base, and the detection mechanism is arranged above the positioning mechanism and connected to the base; The positioning mechanism includes a light-transmitting plate and an illuminating element. A groove is provided on the upper part of the base, and a plurality of the illuminating elements are arranged inside the groove. The light-transmitting plate is covered above the illuminating element and connected to the base. The detection mechanism includes a mounting frame and a plurality of metal detectors. The lower portion of the mounting frame is connected to the base. The metal detectors are longitudinally arranged above the light-transmitting plate and connected to the upper portion of the mounting frame. The metal detectors are electrically connected to the lighting element.
2. The cloth metal detection device according to claim 1, characterized in that: It also includes a moving mechanism, which is driven and connected to the mounting frame. The moving mechanism includes a first rotating driving member, a transmission belt and a moving component. A moving component is provided on both sides of the mounting frame. The moving components are connected to the base. One moving component is connected to another moving component through a transmission belt. The first rotating driving member is driven and connected to one moving component.
3. The cloth metal detection device according to claim 2, characterized in that: The moving assembly includes a slide rail, a slider and a screw rod, the slide rail is connected to the base, the lower part of the slider is slidably connected to the slide rail, the upper part of the slider is connected to the mounting frame, the screw rod passes through the middle part of the slider and is rotatably connected to the slide rail, one screw rod is transmission-connected to another screw rod through the transmission belt, and the first rotating drive member is drivingly connected to one screw rod.
4. The cloth metal detection device according to claim 1, characterized in that: It also includes a reeling and unreeling mechanism, and each of the two ends of the base is provided with a reeling and unreeling mechanism; The reeling and unwinding mechanism comprises a rotating frame, a second rotating driving member and a reeling and unwinding roller, one side of the rotating frame is connected to the base, the reeling and unwinding roller is rotatably connected to the other side of the rotating frame, and the second rotating driving member is drivingly connected to the reeling and unwinding roller.
5. The cloth metal detection device according to claim 4, characterized in that: It also includes a pressure roller, and a pressure roller is arranged above the rewinding and unwinding mechanism, and the pressure roller is rotatably connected to the base.
6. The cloth metal detection device according to claim 1, characterized in that: It also includes moving wheels, and a plurality of the moving wheels are arranged at the lower part of the base.
7. The cloth metal detection device according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the positioning mechanism and the detection mechanism respectively.
