Supporting device suitable for single-column bent cap pouring

Abstract

The utility model provides a supporting device suitable for pouring a single-column bent cap, which comprises an upper hoop, a lower hoop and a supporting frame, and further comprises a sand box and a sand box cross beam, and the upper hoop and the lower hoop are respectively fixed at the upper part and the lower part of a single column; four sand boxes are arranged on the left and the right of the upper hoop respectively, and are connected with the upper hoop through sand box seats on the upper hoop; a sand box cross beam, a cross beam and a distribution beam which are perpendicular to one another are sequentially arranged on the sand box from bottom to top; the supporting frames are arranged on the two sides of the single column. The support frame on one side comprises a transverse support and an inclined support; the upper end of the inclined strut is connected with the cross beam, and the lower end is connected with the lower hoop; and a cross brace is arranged between the two inclined struts. The device is simple in structure, easy to machine, low in cost and convenient to assemble, and can effectively solve the problems that a single-column bent cap pouring supporting device has an instantaneous gliding risk and potential safety hazards during mold falling.

Description

Technical Field

[0001] The utility model patent relates to the technical field of bridge construction, specifically a supporting device suitable for casting a single column cap beam. Background Art

[0002] As an important part of road construction, bridge construction occupies a large proportion in modern engineering construction. At present, in the field of bridge construction, cylindrical pier cap beam casting brackets usually adopt the clamp method, which is divided into single clamp method and double clamp method. Although the single clamp method can complete bridge construction, its structure is complex, difficult to install and disassemble, and has high safety hazards; if the double clamp method without sand box is adopted, when dropping the mold, the shear bolts of the upper and lower clamps need to be loosened, and the mold is dropped by the deadweight of the template. When the bolts are loose, there is a risk of instantaneous sliding, which poses a safety hazard. Utility Model Content

[0003] The purpose of the utility model is to provide a fast, economical, safe and reliable supporting device for casting a single-column cap beam. The device can sink the sand box position to below the 40 I-beam crossbeam by sinking the sand box position, and utilize the upper and lower double hoop devices to meet the stress of cap beam casting, and can ensure a sufficiently safe sand box mold dropping process, and the structure is convenient and economical to install and disassemble.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a supporting device suitable for casting a single-column cap beam, comprising an upper hoop, a lower hoop, and a supporting frame, which also comprises a sand box and a sand box beam, wherein the upper hoop and the lower hoop are respectively fixed to the upper and lower parts of the single column; the sand box is placed on the upper hoop, 4 on each side, and is connected to the upper hoop through a sand box seat on the upper hoop; mutually perpendicular sand box beams, cross beams and distribution beams are sequentially placed on the sand box from bottom to top; the supporting frame is placed on both sides of the single column; the single-sided supporting frame comprises a cross brace and an oblique brace; the upper end of the oblique brace is connected to the cross beam, and the lower end is connected to the lower hoop; a cross brace is installed between the two oblique braces.

[0005] Preferably, upper clamp flanges are provided at both ends of the upper arc-shaped panel of the upper clamp, and a sand box seat is provided in the middle of the outer side of the panel.

[0006] Preferably, lower clamp flanges are provided at both ends of the lower arc-shaped panel of the lower clamp, and a Joule is provided at the upper end of the lower clamp flange, and the Joule is a rectangular plate.

[0007] Preferably, the sand box is in the form of a circular tube, and a bolt-type sand outlet is used at the bottom of the sand box.

[0008] Preferably, the upper clamp and the lower clamp are made of 12 mm panels, and the flange is made of 20 mm thick steel plate.

[0009] Preferably, the distribution beams are made of 16B I-beams and are arranged at intervals of 300mm-350mm.

[0010] The beneficial effects of the utility model are as follows: the supporting device of the single-column cap beam places the sand box above the upper hoop and below the cross beam through the support of the upper and lower hoops, thereby improving stability; at the same time, it is easy to install and disassemble, which can reduce the workers' high-altitude labor intensity and improve construction efficiency; the main materials are all profiles, with light weight, safety and reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a front view of an embodiment of the utility model;

[0012] Figure 2 It is a side view of an embodiment of the utility model;

[0013] Figure 3 This is the front view of the upper clamp;

[0014] Figure 4 It is a side view of the upper clamp;

[0015] Figure 5 This is the front view of the lower clamp;

[0016] Figure 6 It is a side view of the lower hoop;

[0017] Figure 7 This is the structural diagram of the sand box cover;

[0018] Figure 8 This is the structural diagram of the sand box base;

[0019] In the figure: 1-distribution beam 2-cross beam 3-sand box cross beam 4-sand box 5-upper clamp 6-diagonal brace 7-cross brace 8-lower clamp 9-upper clamp flange 10-upper arc panel 11-sand box seat 12-joule 13-lower clamp flange 14-lower arc panel 15-circular tube 16-bolted sand outlet 17-single column. DETAILED DESCRIPTION

[0020] The following will be combined with the attached embodiment of the utility model Figure 1-8 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0021] The utility model embodiment provides a support device suitable for pouring a single column cap beam, referring to the attached Figure 1, including an upper hoop 5, a lower hoop 8, and a support frame, which also includes a sand box 4 and a sand box cross beam 3; the upper hoop 5 and the lower hoop 8 are respectively fixed to the upper and lower parts of the single column 17, and are used to support the distribution beam 1, the cross beam 2, the sand box cross beam 3 and the sand box 4, and the upper and lower hoops are fixed by M30 high-strength bolts; the sand boxes 4 are 4 on the left and right, placed on the upper hoop 5, connected to the upper hoop 5 through the sand box seat 11 on the upper hoop 5, and the sand box 4 is not fixed; the sand box cross beam 3, the cross beam 2 and the distribution beam 1 placed on the sand box from bottom to top are connected to each other by bolts, the sand box cross beam 3 and the cross beam 2 are perpendicular to each other, and the sand box cross beam 3 and the distribution beam 1 are parallel to each other; the support frame is placed on both sides of the single column; the single-sided support frame includes a cross brace 7 and an oblique brace 6; the upper end of the oblique brace 6 is connected to the cross beam 2, and the lower end is connected to the lower hoop 5; a cross brace 7 is installed between the two oblique braces 6, and the support frame is connected by a pin shaft.

[0022] In this embodiment, the installation method of the double clamp device is as follows:

[0023] S1. First, fix the upper hoop 5 with bolts, place the sand box 4, the sand box beam 3 and the distribution beam 1, and connect the main beam 2.

[0024] S2. Fix the lower hoop 8 with bolts, and the height between the top surface of the lower hoop 8 and the bottom surface of the main beam 2 is about 3 meters.

[0025] S3. Finally, connect the support frame through the pin shaft.

[0026] In this embodiment, the disassembly method of the double clamp device is as follows:

[0027] S1. Remove the side formwork first.

[0028] S2. Loosen the connecting bolts of the lower hoop 8 so that it can slide as a whole.

[0029] S3. Let the sand drain out of the sand box 4, so that the overall main beam 2 falls down, pull out the bottom mold horizontally, and hoist and remove the distribution beam 1, main beam 2, and support frame in sequence.

[0030] S4. Finally, remove the upper clamp and construct the next single column cap beam in a cyclic manner.

[0031] In this embodiment, a sand box seat 11 is provided on the upper clamp for placing 8 sand boxes. The upper arc panel 10 and the lower arc panel 14 are both made of 12 mm steel plate, and the flange is made of 20 mm thick steel plate to ensure the strength of the clamp and the safety of the supporting structure.

[0032] In this embodiment, the sand box 4 uses a round tube 15 to store sand, and the bottom of the sand box uses a bolt-type sand outlet. When removing the mold, the bolts are rotated to leak sand, which is convenient for disassembly.

[0033] In this embodiment, the distribution beams are made of 16B I-beams and are arranged at a spacing of 300mm-350mm, which can reduce costs while ensuring structural strength.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A support device suitable for casting a single column cap beam, comprising an upper hoop (5), a lower hoop (8), and a support frame, characterized in that: It also includes a sand box (4) and a sand box cross beam (3), an upper hoop (5) and a lower hoop (8) respectively fixed to the upper and lower parts of the single column (17); the sand box (4) is placed on the upper hoop (5), and a sand box seat (11) is provided on the upper hoop (5) and connected to the sand box (4); the sand box cross beam (3), the cross beam (2) and the distribution beam (1) are placed on the sand box (4) from bottom to top, the sand box cross beam (3) and the cross beam (2) are placed perpendicular to each other, and the cross beam (2) and the distribution beam (1) are placed perpendicular to each other; the support frame is placed on both sides of the single column (17); the single-side support frame includes a cross brace (7) and an oblique brace (6); the upper end of the oblique brace (6) is connected to the cross beam (2), and the lower end is connected to the lower hoop (8); the cross brace (7) is installed between the two oblique braces (6).

2. A support device suitable for casting a single column cap beam according to claim 1, characterized in that: Upper hoop flanges (9) are provided at both ends of the upper arc-shaped panel (10) of the upper hoop (5), and a sand box seat (11) is provided in the middle of the outer side of the panel.

3. A support device suitable for casting a single column cap beam according to claim 1, characterized in that: Lower hoop flanges (13) are provided at both ends of the lower arc-shaped panel (14) of the lower hoop (8), and a joule (12) is provided at the upper end of the lower hoop flange (13), and the joule is a rectangular plate.

4. A support device suitable for casting a single column cap beam according to claim 1, characterized in that: The sand box (4) is in the form of a circular tube, and a bolt-type sand outlet is used at the bottom of the sand box.

5. A support device suitable for casting a single column cap beam according to claim 2 or 3, characterized in that: The upper clamp (5) and the lower clamp (8) are made of 12 mm thick panels, and the flange is made of 20 mm thick steel plates.

6. A support device suitable for casting a single column cap beam according to claim 1, characterized in that: The distribution beam (1) is made of 16B I-beam and is arranged at a spacing of 300 mm to 350 mm.

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