Pull-type bridge pier deviation rectifying device

By designing a traction pier deviation correction device, the traction power source and pulley set are used to achieve stable and accurate traction output, which solves the problems of poor construction controllability and low efficiency in the existing technology, improves the stability and construction efficiency of the piers correction, and reduces the Secondary hazards to bridge piers and pile foundations.

CN222251808UInactive Publication Date: 2024-12-27CHANGAN UNIV
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Patent Information

Application Number
CN202420942773.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing bridges have poor controllability and low efficiency, which can easily lead to secondary harm to the piers and pile foundations, affecting the life of the piers and traffic safety.

Method used

A traction pier deviation correction device is designed, including a base, pulling device and anchoring device. The traction power source is used to achieve stable and accurate traction force output through pulling device and anchoring device, and the force direction adjustment and control is performed in combination with pulley set and sensor. , ensure the safety and efficiency of the deviation correction process.

Benefits of technology

It improves the stability and controllability of the bridge pier correction, improves construction efficiency, reduces secondary harm to the bridge pier and pile foundation, and ensures the safety and accuracy of the deviation correction process.

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Abstract

The utility model discloses a traction type bridge pier deviation rectifying device which comprises a base, a traction device and an anchoring device, a traction power source is arranged in the base, one end of the traction device is connected to the traction power source, and the other end of the traction device is fixed to a to-be-rectified bridge pier body through the anchoring device. Supporting force of the power source is provided through the base, traction work is conducted through the traction power source and the external traction device, the purpose of stable output can be achieved, and loads can be rapidly and accurately applied to a pier to be rectified; the base is used for positioning, the traction device fixed to the base is used for stably outputting traction force, the deviation rectifying stability is greatly improved, the deviation rectifying efficiency is improved by means of the characteristics that the pulley block saves labor and can change the direction of the force, and the device can flexibly adapt to the actual working condition on site.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bridge engineering, and in particular relates to a traction-type bridge pier deviation correction device. Background Art

[0002] In recent years, with the rapid development of my country's social economy and transportation construction, my country's infrastructure such as highway engineering and bridge engineering has developed rapidly. Affected by geological disasters and deviations and errors in construction, bridges are prone to serious defects such as pier bending and offset. For example, factors such as heavy rainfall and damage to drainage channels cause the water content of the abutment fill to increase, causing the soil to slide toward the piers. The piers are subject to active soil pressure, which leads to bending and offset of the piers. In actual projects, defects such as bending and offset will reduce the bearing capacity of the piers, shorten the service life of the bridge, and even directly affect the normal use of the piers, endangering traffic safety. Therefore, timely and accurate bridge correction is a major issue that needs to be solved.

[0003] In actual engineering, the correction of the pier requires a large force, which is difficult to be applied by general engines or manpower. Traditional manual chain-down bridge correction often adopts the method of loading in batches, setting up multiple pull cables to add force in sequence, which has low construction efficiency, poor stability, and difficulty in accurately controlling the applied load. At the same time, it is difficult to achieve integrated correction and observation, which affects the construction precision control. At the same time, the existing correction construction is convenient to operate and simple in structure, but has poor controllability and low efficiency. When the force applied by different pull cables deviates greatly, it will cause torque to the pier, causing it to twist, which will cause secondary damage to the pier and pile foundation, affecting their lifespan. Utility Model Content

[0004] The purpose of the utility model is to provide a traction-type bridge pier correction device to overcome the problems of poor controllability and low efficiency of existing correction construction, which is easy to cause secondary damage to bridge piers and pile foundations. The utility model can ensure the stability and controllability of the bridge pier during the correction process, and provide a new idea for improving the actual effect of bridge pier correction.

[0005] A traction-type bridge pier correction device comprises a base, a pulling device and an anchoring device. A traction power source is arranged in the base, one end of the pulling device is connected to the traction power source, and the other end of the pulling device is fixed to the bridge pier to be corrected through the anchoring device.

[0006] Preferably, the base includes a base box, in which a power device is fixed; the pulling device includes a traction rope, a movable pulley and a pulling part, one end of the pulling part is fixed to one side of the base box through a hook, the other end of the pulling part is connected to one end of the traction rope, and the other end of the traction rope is passed around the movable pulley and fixed to the output end of the power device; one end of the movable pulley is connected to a cable, and the end of the cable is fixed to the pier to be corrected through an anchoring device.

[0007] Preferably, a cabinet top cover is provided on the base cabinet, and the base cabinet is anchored and fixed to the ground by side limit piles.

[0008] Preferably, the output shaft of the power device is connected to a winding roller, a worm is provided on the winding roller, a worm wheel capable of meshing with the worm is provided on the output shaft of the power device, and the other end of the traction rope is fixed on the winding roller.

[0009] Preferably, two groups of traction ropes are fixed on the pulling part, the two groups of traction ropes are respectively passed around the movable pulley, the two groups of traction ropes are respectively located on both sides of the pulling part, and the two groups of traction ropes are respectively powered by two power devices.

[0010] Preferably, a pull rope displacement sensor is provided on the movable pulley.

[0011] Preferably, a winding roller is provided at each end of a worm which meshes with the output shaft of the power device through a worm gear.

[0012] Preferably, a prestressed anchor rod is fixed to one side of the base box, and the prestressed anchor rod is used to anchor the base box to the back soil.

[0013] Preferably, a plate-ring type tension sensor is provided on the tension cable connecting the pulling device and the anchoring device.

[0014] Preferably, the anchoring device includes a reserved hole in the pier, a steel pad, an anchor pad and an extruded anchor head. The reserved hole in the pier is opened on the pier body, one end of the cable passes through the reserved hole in the pier, and the end is fixed by the anchor pad and the extruded anchor head.

[0015] Compared with the prior art, the utility model has the following beneficial technical effects:

[0016] The utility model provides a traction-type bridge pier correction device, comprising a base, a pulling device and an anchoring device, wherein a traction power source is arranged in the base, one end of the pulling device is connected to the traction power source, and the other end of the pulling device is fixed to the bridge pier to be corrected through the anchoring device; the base provides a supporting force of the power source, and the traction power source is used to perform pulling work through an external pulling device, so as to achieve the purpose of stable output, and the load can be applied to the bridge pier to be corrected quickly and accurately; the base is used as a positioning, and the pulling device fixed on the base is used to perform stable traction force output, which greatly improves the stability of the correction.

[0017] Preferably, the pulley block is utilized to save effort and change the direction of force, thereby improving the efficiency of deviation correction and enabling the device to flexibly adapt to actual working conditions on site.

[0018] Preferably, the output shaft of the power device is connected to a winding roller, a worm is provided on the winding roller, a worm wheel capable of engaging with the worm is provided on the output shaft of the power device, the other end of the traction rope is fixed on the winding roller, and a worm gear transmission is adopted to avoid rebound of loading force caused by faults such as motor power failure, thereby ensuring safety during traction.

[0019] Preferably, two groups of traction ropes are fixed on the pulling part, the two groups of traction ropes are respectively passed around the movable pulley, the two groups of traction ropes are respectively located on both sides of the pulling part, and the two groups of traction ropes are respectively powered by two power devices, which can improve the balance of the deviation correction. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an overall schematic diagram of the bridge deviation correction device in the embodiment of the utility model.

[0021] Figure 2 It is a partial schematic diagram of the bridge correction device in the embodiment of the utility model.

[0022] Figure 3 It is a schematic diagram of the base installation structure in an embodiment of the utility model.

[0023] Figure 4 It is a schematic diagram of the structure of the detection device in the embodiment of the utility model.

[0024] Figure 5 It is a schematic diagram of the installation structure of the power device in the embodiment of the utility model.

[0025] Figure 6 This is a schematic diagram of the controller installation structure in an embodiment of the utility model.

[0026] Figure 7 It is a schematic diagram of the installation structure of the anchoring device in the embodiment of the utility model.

[0027] In the figure, 1. base; 1-1. base box; 1-2. chassis top cover; 1-3. prestressed anchor rod; 1-4. power unit; 1-5. winding roller; 1-6. side limit pile; 1-7. controller; 1-8. display screen; 2. pulling device; 2-1. traction rope; 2-2-1. movable pulley; 2-2-2. pulling part; 3. detection device; 3-1. plate ring type tension sensor; 3-2. pull rope displacement sensor; 4. anchoring device; 4-1. pier body; 4-2. reserved holes in pier; 4-3. steel pad; 4-4. anchor pad; 4-5. extrusion anchor head. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0030] like Figures 1 to 7 As shown, the utility model provides a traction-type pier correction device, including a base 1, a pulling device 2 and an anchoring device 4, wherein a traction power source is arranged in the base 1, one end of the pulling device 2 is connected to the traction power source, and the other end of the pulling device 2 is fixed to the pier body 4-1 to be corrected through the anchoring device 4; the base 1 provides a supporting force of the power source, and the traction power source is used to perform the pulling work through the external pulling device, so as to achieve the purpose of stable output, and the load can be applied quickly and accurately to the pier to be corrected.

[0031] In one embodiment of the present application, Figure 3As shown, the base 1 includes a base box 1-1, in which a power device 1-4 is fixed; the pulling device 2 includes a traction rope 2-1, a movable pulley 2-2-1 and a pulling part 2-2-2, one end of the pulling part 2-2-2 is fixed to one side of the base box 1-1 through a hook, the other end of the pulling part 2-2-2 is connected to one end of the traction rope 2-1, and the other end of the traction rope 2-1 is fixed to the output end of the power device 1-4 by passing around the movable pulley 2-2-1; one end of the movable pulley 2-2-1 is connected to a cable, and the end of the cable is fixed to the pier body 4-1 to be corrected through an anchoring device 4.

[0032] The power devices 1-4 use motors or engines, and can achieve stable power output.

[0033] The base box 1-1 is provided with a box top cover 1-2 to prevent debris from entering the base box 1-1. The base box 1-1 is anchored and fixed to the ground through side limit piles 1-6.

[0034] The output shaft of the power device 1-4 is connected to the winding roller 1-5, and a worm is arranged on the winding roller 1-5. A worm wheel that can mesh with the worm is arranged on the output shaft of the power device 1-4. A worm gear drive structure is adopted, and the worm wheel of the power device 1-4 can continuously and stably output, so that the winding roller 1-5 can rotate stably to provide pulling force. The other end of the traction rope 2-1 is fixed on the winding roller 1-5, and the winding roller 1-5 is used to reel in the traction rope 2-1, thereby achieving the purpose of providing pulling force.

[0035] Preferably, in one embodiment of the present application, two groups of traction ropes 2-1 are fixed on the pulling part 2-2-2, the two groups of traction ropes 2-1 are respectively passed around the movable pulley 2-2-1, the two groups of traction ropes 2-1 are respectively located on both sides of the pulling part 2-2-2, and the two groups of traction ropes 2-1 are respectively powered by two power devices 1-4.

[0036] A pull rope displacement sensor 3-2 is provided on the movable pulley 2-2-1 for obtaining the sliding length of the traction rope 2-1.

[0037] Preferably, Figure 5 As shown, a winding roller 1-5 is provided at each end of the worm gear meshed with the output shaft of the power device 1-4 through a worm gear, and a set of traction ropes 2-1 is fixed to a winding roller 1-5, and the same power device 1-4 is used to provide power, ensuring the synchronous output of the two winding rollers 1-5. The present application adopts the structural design of the movable pulley 2-2-1 and the pulling part 2-2-2, which saves effort and can adjust the direction of the traction force, thereby reducing the resistance of the power device 1-4 and improving work efficiency.

[0038] A prestressed anchor rod 1-3 is fixed to one side of the base box 1-1, and the prestressed anchor rod 1-3 is used to anchor the base box 1-1 in the back soil, thereby further improving the stability of the base box 1-1.

[0039] like Figure 4 As shown, a detection device 3 is provided on the cable connecting the pulling device 2 and the anchoring device 4. The detection device adopts a plate ring type tension sensor 3-1, and the plate ring type tension sensor 3-1 is placed close to one end of the movable pulley 2-2-1.

[0040] like Figure 7 As shown, the anchoring device 4 includes a hole 4-2 reserved in the pier, a steel pad 4-3, an anchor pad 4-4 and an extruded anchor head 4-5. The hole 4-2 reserved in the pier is opened on the pier body 4-1. One end of the cable passes through the hole 4-2 reserved in the pier, and the end is fixed by the anchor pad 4-4 and the extruded anchor head 4-5. The steel pad 4-3 is arranged between the anchor pad 4-4 and the pier body 4-1.

[0041] like Figure 6 As shown, the pull rope displacement sensor 3-2 and the plate ring type tension sensor 3-1 are connected to a controller 1-7, and the controller 1-7 is arranged in the base box 1-1. A display screen 1-8 connected to the controller 1-7 is arranged on one side of the base box 1-1, and is used to display the traction displacement data of the traction rope and the traction force received on the traction rope. The controller 1-7 is also connected to the power device 1-4.

[0042] The utility model assembles the base box 1-1 by inserting the bolt connector into the reserved bolt hole of the base box 1-1, puts the power device 1-4 into the base box 1-1, and connects the output end of the power device 1-4 to the winding roller 1-5.

[0043] Place the controller 1-7 into the reserved position in the base box 1-1.

[0044] First, the pulling part 2-2-2 is fixedly connected to one side of the base box 1-1 through an iron hook, and then the traction rope 2-1 passes through the movable pulley 2-2-1, and the traction rope 2-1 passes through the reserved hole on one side of the base box 1-1 and connects to the winding roller 1-5 on one side of the power device 1-4. After the connection is completed, the engine cover 1-2 is closed, and the power device 1-4 is turned on for a low-speed test pull to check the operating state of the power device 1-4, the winding state of the winding roller 1-5, and the sliding state of the traction rope 2-1 sliding over the movable pulley 2-2-1, so as to prevent accidents such as power device 1-4 failure or traction rope 2-1 jamming during the formal traction.

[0045] The plate ring type tension sensor 3-1 is fixed on one side of the movable pulley 2-2-1, and then the cable is fixed on one side of the plate ring type tension sensor 3-1. The other end of the cable passes through the reserved hole 4-2 of the pier, and the tail end is installed with the anchor device 4-3 steel pad, 4-4 anchor pad and 4-5 extrusion anchor head. The pull rope displacement sensor 3-2 is placed inside the movable pulley 2-2-1. The data line of the pull rope displacement sensor 3-2 and the plate ring type tension sensor 3-1 is connected to the controller 1-7 in the base box 1-1 through the protective tube sleeve, or wireless transmission is used for data transmission.

[0046] After the installation is completed, start the power device 1-4 and always observe the data on the display screen 1-8 on the base box 1-1. When it is close to the specified pulling force value, reduce the speed of the power device 1-4, slowly increase the pulling force, and turn off the power device 1-4 after reaching the specified pulling force value.

[0047] In one embodiment of the present application, for the same bridge pier body to be corrected, two parallel-arranged traction-type bridge pier correction devices may be used to perform the deviation correction.

[0048] The present application combines a power device with a pulley block, utilizing the characteristics of the pulley block that it can save effort and change the direction of force, thereby improving the efficiency of deviation correction and enabling the device to flexibly adapt to actual working conditions on site.

[0049] The detection device is set near the engine box, and can use wireless signal transmission or wired signal transmission, which can be selected according to the actual situation on site. Wired transmission has a faster rate, will not be interfered by signals, and can control the size of the force more timely and accurately; wireless signal transmission is more convenient and can adapt to various venues.

[0050] The utility model is smart, easy to operate, and has a wide range of applications. It has a strong adaptability to construction sites, can be flexibly changed according to actual site conditions, and is quick and efficient to install and use.

[0051] The engine in the utility model can be replaced according to demand, and a multi-speed engine can be selected to make the force more accurate and controllable; the engine can also be combined with a data processor to control the engine by issuing instructions through processing the numerical value of the detection device, thereby achieving more precise automatic and controllable deviation correction.

Claims

1. A traction-type bridge pier correction device, characterized in that: The invention comprises a base (1), a pulling device (2) and an anchoring device (4); a pulling power source is arranged in the base (1); one end of the pulling device (2) is connected to the pulling power source; and the other end of the pulling device (2) is fixed to a bridge pier body (4-1) to be corrected via the anchoring device (4).

2. A traction-type bridge pier deviation correction device according to claim 1, characterized in that: The base (1) comprises a base box (1-1), and a power device (1-4) is fixed inside the base box (1-1); the pulling device (2) comprises a traction rope (2-1), a movable pulley (2-2-1) and a pulling part (2-2-2); one end of the pulling part (2-2-2) is fixed to one side of the base box (1-1) through a hook, the other end of the pulling part (2-2-2) is connected to one end of the traction rope (2-1), and the other end of the traction rope (2-1) is passed around the movable pulley (2-2-1) and fixed to the output end of the power device (1-4); one end of the movable pulley (2-2-1) is connected to a pulling rope, and the end of the pulling rope is fixed to the pier body (4-1) to be corrected through an anchoring device (4).

3. A traction-type bridge pier deviation correction device according to claim 2, characterized in that: A box top cover (1-2) is arranged on the base box body (1-1), and the base box body (1-1) is anchored and fixed to the ground via side limit piles (1-6).

4. A traction-type bridge pier deviation correction device according to claim 2, characterized in that: The output shaft of the power device (1-4) is connected to a winding roller (1-5), a worm is arranged on the winding roller (1-5), a worm wheel capable of meshing with the worm is arranged on the output shaft of the power device (1-4), and the other end of the traction rope (2-1) is fixed on the winding roller (1-5).

5. The traction-type bridge pier deviation correction device according to claim 2 is characterized in that: Two groups of traction ropes (2-1) are fixed on the traction part (2-2-2), the two groups of traction ropes (2-1) respectively pass around the movable pulley (2-2-1), the two groups of traction ropes (2-1) are respectively located on both sides of the traction part (2-2-2), and the two groups of traction ropes (2-1) are respectively powered by two power devices (1-4).

6. The traction-type bridge pier deviation correction device according to claim 2 is characterized in that: A pull rope displacement sensor (3-2) is arranged on the movable pulley (2-2-1).

7. The traction-type bridge pier deviation correction device according to claim 5 is characterized in that: A winding roller (1-5) is respectively arranged at both ends of a worm which is meshed with an output shaft of a power device (1-4) through a worm gear.

8. The traction-type bridge pier deviation correction device according to claim 2 is characterized in that: A prestressed anchor rod (1-3) is fixed to one side of the base box body (1-1), and the prestressed anchor rod (1-3) is used to anchor the base box body (1-1) in the back soil.

9. The traction-type bridge pier deviation correction device according to claim 1, characterized in that: A plate ring type tension sensor (3-1) is provided on the tension cable connected between the pulling device (2) and the anchoring device (4).

10. The traction-type bridge pier deviation correction device according to claim 1, characterized in that: The anchoring device (4) comprises a pier reserved hole (4-2), a steel pad (4-3), an anchor pad (4-4) and an extruded anchor head (4-5); the pier reserved hole (4-2) is opened on the pier body (4-1); one end of the cable passes through the pier reserved hole (4-2), and the end is fixed by the anchor pad (4-4) and the extruded anchor head (4-5).