Rapid template mounting device

The template rapid installation device automates formwork positioning using electric telescopic rods and servo motors, addressing inefficiencies and safety concerns in manual installation, enhancing efficiency and safety in construction processes.

CN222253151UActive Publication Date: 2024-12-27SINOHYDRO ENG BUREAU 4
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Patent Information

Application Number
CN202421062082.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The current construction industry relies heavily on manual operation for building formwork installation, which is time-consuming, labor-intensive, and poses significant safety hazards, particularly during the installation of top formwork.

Method used

A template rapid installation device equipped with electric telescopic rods, servo motors, and other components that automate lifting, horizontal, and vertical movements of formwork, enabling precise positioning and reducing manual labor.

Benefits of technology

The device significantly reduces installation time and labor intensity, enhances construction efficiency, improves safety by minimizing manual handling risks, and ensures accurate formwork placement, thereby improving construction quality and reducing accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid template installation device which comprises a main body assembly, and the main body assembly comprises a base plate, a synchronous electric telescopic rod, a supporting frame, a through groove, a connecting block, a first screw hole and a servo motor. By means of the components such as the electric telescopic rod and the servo motor, actions such as lifting and horizontal moving of the formwork can be automatically completed, time and labor force of manual operation are greatly reduced, especially when the top formwork is installed, the labor intensity of workers is greatly relieved, and therefore construction efficiency is improved; through mechanical operation, the risk that a worker lifts the formwork for installation at high altitude or in other dangerous environments is reduced, and the accident occurrence rate in the construction process is reduced, so that the safety of constructors is ensured; by accurately controlling the electric telescopic rod, the servo motor and other components in the device, accurate positioning of the formwork is achieved, errors in the formwork installation process are reduced, the construction quality is improved, and rework and delay caused by improper installation are avoided.
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Description

Technical field:

[0001] The utility model relates to the technical field of building template installation, in particular to a template rapid installation device. Background technology:

[0002] Building formwork is a temporary support structure, mainly used to support and fix the structure during the concrete pouring process, to ensure that the concrete can be formed according to the position and geometric dimensions required by the design and maintain its correct position. At the same time, it also needs to bear the deadweight of the building formwork and the external loads acting on it. The design and use of building formwork needs to consider factors such as the bearing capacity of the structure, construction technology, safety and economy, so as to ensure the smooth progress of the construction process and the quality of the building structure.

[0003] In the current construction industry, the installation process of building formwork still relies heavily on manual operation. During the manual installation of the formwork, multiple people are required to lift the formwork and move it to the designated position for fixed installation, especially the installation of the top formwork, which takes a lot of time and energy and is inefficient, thus affecting the overall progress of the construction. In addition, there are great safety hazards in the formwork installation process. Once an accident occurs, it will not only cause casualties, but also may bring immeasurable losses to the entire construction project. For this reason, a quick formwork installation device is proposed. Utility model content:

[0004] The purpose of the utility model is to provide a template rapid installation device to solve one of the problems raised in the above background technology.

[0005] The utility model is implemented by the following technical scheme: a template quick installation device, including a main body component, the main body component includes a base plate, a synchronous electric telescopic rod, a support frame, a through slot, a connecting block, a first screw hole, a first screw, a bottom plate, a slide slot, a slider, a loading platform, a second screw hole, a second screw and a servo motor, the four corners of the upper surface of the base plate are fixedly connected with the synchronous electric telescopic rod, the upper surfaces of the four synchronous electric telescopic rods are fixedly connected with the supporting frame, the front and rear parts of the upper surface of the supporting frame are provided with through slots, the inner side walls of the two through slots are slidably connected with the connecting blocks, and the centers of one side of the two connecting blocks are provided with There is a first screw hole, and the inner walls of the two first screw holes are threadedly connected with a first screw rod, and two ends of the first screw rod pass through the centers of both sides of the inner walls of the through groove, the tops of the two connecting blocks are fixedly connected with a bottom plate, a slide groove is opened in the middle of the upper surface of the bottom plate, a slider is slidably connected to the inner wall of the slide groove, and the top of the slider is fixedly connected with a loading platform, a second screw hole is opened at the center of the front surface of the slider, and the inner wall of the second screw hole is threadedly connected with a second screw rod, and the lower surface of the bottom plate is fixedly connected to a servo motor near the front of the slide groove, and the front surface of the second screw is fixedly connected to the output end of the servo motor.

[0006] As a further preferred embodiment of the present technical solution: a mounting hole is opened at the center of one side of the support frame, a driving motor is installed on the inner wall of the mounting hole, the output end of the driving motor is fixedly connected to two driving pulleys through an output shaft, the outer side walls of the two first screws are fixedly connected to driven pulleys at one end close to the driving motor, and the outer side wall of the driving pulley is rotatably connected to the outer side wall of the driven pulley through a chain.

[0007] As a further preferred embodiment of the present technical solution: a reinforcement block is fixedly connected to the rear of the lower surface of the base plate near the slide groove, a limiting hole is opened at the center of the front surface of the reinforcement block, and the rear part of the outer wall of the second screw is rotatably connected to the inner wall of the limiting hole.

[0008] As a further preferred embodiment of the present technical solution: limiting grooves are provided on both sides of the upper surface of the base plate, limiting blocks are fixedly connected to both sides of the lower surface of the loading platform, and the outer side walls of the limiting blocks are slidably connected to the inner side walls of the limiting grooves.

[0009] As a further preferred embodiment of the technical solution: a storage platform is welded in the middle of the front surface of the substrate, and a controller is fixedly connected to the top of the storage platform.

[0010] As a further preferred embodiment of the present technical solution: a slot is fixedly connected to the rear surface of the loading platform.

[0011] As a further preferred embodiment of the technical solution: push handles are welded on both sides of the front surface of the substrate.

[0012] As a further preferred embodiment of the technical solution: universal wheels are fixedly connected to four corners of the lower surface of the base plate.

[0013] Advantages of the utility model:

[0014] 1. The utility model can automatically complete the lifting and lowering, horizontal movement and other actions of the template through electric telescopic rods, servo motors and other components, greatly reducing the time and labor of manual operation, especially when installing the top template, greatly reducing the labor intensity of workers, thereby improving construction efficiency.

[0015] 2. The utility model reduces the risk of workers lifting formwork for installation at high altitude or in other dangerous environments through mechanized operation, reduces the accident rate during the construction process, and thus ensures the safety of construction workers.

[0016] 3. The utility model realizes accurate positioning of the template by accurately controlling the electric telescopic rod, servo motor and other components in the device, reduces errors in the template installation process, improves construction quality, and avoids rework and delays caused by improper installation. Description of the drawings:

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of one viewing angle of the utility model;

[0019] Figure 2 This is a structural schematic diagram of another viewing angle of the utility model;

[0020] Figure 3 This is a schematic diagram of the support frame and the loading platform structure of the utility model;

[0021] Figure 4 For the utility model Figure 3 Another perspective structural diagram of .

[0022] In the figure: 1. main component; 11. base plate; 12. synchronous electric telescopic rod; 13. support frame; 14. through slot; 15. connecting block; 16. first screw hole; 17. first screw rod; 18. bottom plate; 19. slide slot; 20. slider; 21. loading platform; 22. second screw hole; 23. second screw rod; 24. servo motor; 25. mounting hole; 26. driving motor; 27. output shaft; 28. driving pulley; 29. ​​driven pulley; 30. chain; 31. reinforcement block; 32. limiting hole; 33. limiting slot; 34. limiting block; 35. storage platform; 36. controller; 37. slot; 38. push handle; 39. universal wheel. Specific implementation method:

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] See also Figure 1-4The utility model provides a technical solution: a template quick installation device, including a main body component 1, the main body component 1 includes a base plate 11, a synchronous electric telescopic rod 12, a support frame 13, a through slot 14, a connecting block 15, a first screw hole 16, a first screw rod 17, a bottom plate 18, a slide slot 19, a slider 20, a loading platform 21, a second screw hole 22, a second screw rod 23 and a servo motor 24, the four corners of the upper surface of the base plate 11 are fixedly connected with the synchronous electric telescopic rod 12, the upper surface of the four synchronous electric telescopic rods 12 is fixedly connected with the supporting frame 13, the front and rear parts of the upper surface of the supporting frame 13 are provided with through slots 14, the inner side walls of the two through slots 14 are slidably connected with the connecting blocks 15, the center of one side of the two connecting blocks 15 is provided with a first screw hole 16, the inner side walls of the two first screw holes 16 are threadedly connected with the first screw rods 17, the two ends of the first screw rod 17 pass through the center of the two sides of the inner side wall of the through slot 14, and the two connecting blocks 15 are provided with a first screw hole 16. A bottom plate 18 is fixedly connected to the top, a slide groove 19 is provided in the middle of the upper surface of the bottom plate 18, a slider 20 is slidably connected to the inner wall of the slide groove 19, a loading platform 21 is fixedly connected to the top of the slider 20, a second screw hole 22 is provided at the center of the front surface of the slider 20, a second screw rod 23 is threadedly connected to the inner wall of the second screw hole 22, a servo motor 24 is fixedly connected to the front of the lower surface of the bottom plate 18 near the slide groove 19, the front surface of the second screw rod 23 is fixedly connected to the output end of the servo motor 24, the support frame 13 is driven to rise and fall by the synchronous electric telescopic rod 12, thereby driving the template on the loading platform 21 to rise and fall, the connecting block 15 is driven to move left and right by rotating the first screw rod 17, thereby driving the bottom plate 18 to move left and right, and then driving the template on the loading platform 21 to move left and right, the second screw rod 23 is driven to rotate by the servo motor 24, thereby driving the slider 20 to move forward and backward, and then driving the template on the loading platform 21 to move forward and backward.

[0026] In the present embodiment, specifically: a mounting hole 25 is opened at the center of one side of the support frame 13, and a driving motor 26 is installed on the inner wall of the mounting hole 25. The output end of the driving motor 26 is fixedly connected to two driving pulleys 28 through an output shaft 27, and the outer walls of the two first screws 17 are fixedly connected to one end of the driving motor 26 with a driven pulley 29. The outer wall of the driving pulley 28 is rotatably connected to the outer wall of the driven pulley 29 through a chain 30. The driving motor 26 drives the driving pulley 28 to rotate, thereby driving the driven pulley 29 to rotate through the chain 30, and then driving the first screw 17 to rotate.

[0027] In this embodiment, specifically: a reinforcement block 31 is fixedly connected to the rear of the lower surface of the base plate 18 near the slide groove 19, and a limiting hole 32 is opened at the center of the front surface of the reinforcement block 31. The rear portion of the outer wall of the second screw 23 is rotatably connected to the inner wall of the limiting hole 32. The rear portion of the outer wall of the second screw 23 rotates inside the limiting hole 32, thereby limiting the second screw 23 and increasing the stability of the rotation of the second screw 23.

[0028] In this embodiment, specifically: limiting grooves 33 are provided on both sides of the upper surface of the base plate 18, limiting blocks 34 are fixedly connected to both sides of the lower surface of the loading platform 21, and the outer walls of the limiting blocks 34 are slidably connected to the inner walls of the limiting grooves 33. The limiting blocks 34 at the bottom of the loading platform 21 slide along the inner walls of the limiting grooves 33, thereby limiting the limiting blocks 34 and increasing the stability of the movement of the loading platform 21.

[0029] In this embodiment, specifically: a storage platform 35 is welded in the middle of the front surface of the base plate 11, and a controller 36 is fixedly connected to the top of the storage platform 35, through which the synchronous electric telescopic rod 12, the servo motor 24 and the drive motor 26 are conveniently controlled.

[0030] In this embodiment, specifically: a slot 37 is fixedly connected to the rear surface of the stage 21, and the slot 37 provided on the stage 21 facilitates the vertical insertion of the template, thereby facilitating the transfer of the template vertically installed on the wall to the working area.

[0031] In this embodiment, specifically: push handles 38 are welded on both sides of the front surface of the base plate 11, and the push handles 38 are used to facilitate pushing the device to move.

[0032] In this embodiment, specifically: universal wheels 39 are fixedly connected to the four corners of the lower surface of the base plate 11, and the universal wheels 39 are used to facilitate the movement of the device.

[0033] The working principle or structural principle is that when in use, first, the operator moves the device to the position where the template needs to be installed by cooperating with the push handle 38 and the universal wheel 39. After reaching the specified position, the operator uses the controller 36 to start the synchronous electric telescopic rod 12. The extension or shortening of the synchronous electric telescopic rod 12 will drive the support frame 13 and all the components on it to rise and fall, thereby adjusting the template on the stage 21 to a suitable working height. In order to adjust the position of the template in the horizontal direction, the operator starts the drive motor 26 through the controller 36 to drive the active wheel 28 to rotate, and drives the driven wheel 29 to rotate through the chain 30, thereby driving the first screw 17 to rotate. Since the first screw 17 is threadedly connected to the first screw hole 16 on the connecting block 15, and the connecting block 15 can slide in the through groove 14, the rotation of the first screw 17 will drive the connecting block 1 The template is moved left and right in the through slot 14. The movement of the connecting block 15 will further drive the bottom plate 18 and all the components on it to move in the horizontal direction, thereby realizing the horizontal positioning of the template. The operator starts the servo motor 24 through the controller 36 to drive the second screw rod 23 to rotate. Since the second screw rod 23 is threadedly connected with the second screw hole 22 on the slider 20, and the slider 20 can slide in the slide slot 19, the rotation of the second screw rod 23 will drive the slider 20 to move forward and backward in the slide slot 19. The movement of the slider 20 will further drive the stage 21 and the template to move in the longitudinal direction, thereby realizing the longitudinal positioning of the template. When the template is accurately positioned, the operator installs the template. The slot 37 is provided on the rear surface of the stage 21, which is convenient for the template to be vertically inserted into the slot 37, thereby facilitating the transmission and positioning of the template vertically installed on the wall.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A template quick installation device, characterized in that: include A main body component (1), the main body component (1) comprising a base plate (11), a synchronous electric telescopic rod (12), a support frame (13), a through slot (14), a connecting block (15), a first screw hole (16), a first screw rod (17), a bottom plate (18), a slide slot (19), a slider (20), a loading platform (21), a second screw hole (22), a second screw rod (23) and a servo motor (24), the four corners of the upper surface of the base plate (11) are fixedly connected with the synchronous electric telescopic rod (12), the upper surfaces of the four synchronous electric telescopic rods (12) are fixedly connected with the support frame (13), the front and rear parts of the upper surface of the support frame (13) are provided with through slots (14), the inner side walls of the two through slots (14) are slidably connected with connecting blocks (15), and the centers of one side of the two connecting blocks (15) are provided with first screw holes (16) The inner walls of the two first screw holes (16) are threadedly connected with a first screw rod (17), and the two ends of the first screw rod (17) pass through the centers of the inner walls of the through groove (14). The tops of the two connecting blocks (15) are fixedly connected with a bottom plate (18), and a slide groove (19) is provided in the middle of the upper surface of the bottom plate (18). A slider (20) is slidably connected to the inner wall of the slide groove (19), and a loading platform (21) is fixedly connected to the top of the slider (20). A second screw hole (22) is provided at the center of the front surface of the slider (20), and a second screw rod (23) is threadedly connected to the inner wall of the second screw hole (22). A servo motor (24) is fixedly connected to the lower surface of the bottom plate (18) near the front of the slide groove (19), and the front surface of the second screw rod (23) is fixedly connected to the output end of the servo motor (24).

2. A template rapid installation device according to claim 1, characterized in that: A mounting hole (25) is provided at the center of one side of the support frame (13); a driving motor (26) is mounted on the inner side wall of the mounting hole (25); an output end of the driving motor (26) is fixedly connected to two driving wheel discs (28) via an output shaft (27); an outer side wall of each of the two first screw rods (17) close to the driving motor (26) is fixedly connected to a driven wheel disc (29); and an outer side wall of the driving wheel disc (28) is rotationally connected to an outer side wall of the driven wheel disc (29) via a chain (30).

3. A template rapid installation device according to claim 1, characterized in that: A reinforcing block (31) is fixedly connected to the rear of the lower surface of the bottom plate (18) near the slide groove (19), a limiting hole (32) is provided at the center of the front surface of the reinforcing block (31), and the rear part of the outer wall of the second screw rod (23) is rotatably connected to the inner wall of the limiting hole (32).

4. A template rapid installation device according to claim 1, characterized in that: Limiting grooves (33) are provided on both sides of the upper surface of the bottom plate (18), and limiting blocks (34) are fixedly connected to both sides of the lower surface of the loading platform (21), and the outer side walls of the limiting blocks (34) are slidably connected to the inner side walls of the limiting grooves (33).

5. A template rapid installation device according to claim 1, characterized in that: A storage platform (35) is welded in the middle of the front surface of the base plate (11), and a controller (36) is fixedly connected to the top of the storage platform (35).

6. A template rapid installation device according to claim 4, characterized in that: A slot (37) is fixedly connected to the rear surface of the object carrier (21).

7. A template rapid installation device according to claim 5, characterized in that: Push handles (38) are welded to both sides of the front surface of the base plate (11).

8. A template rapid installation device according to claim 5, characterized in that: Universal wheels (39) are fixedly connected to the four corners of the lower surface of the base plate (11).