Wear-resistant disc for automobile air conditioner compressor

By designing a circular wear-resistant disc in a car air conditioner compressor and setting a PTFE coating and internal thread structure on the edge, the swash plate wear and noise problems are solved, extending service life and reducing noise, achieving more High wear resistance and longer maintenance cycle.

CN222254244UActive Publication Date: 2024-12-27苏州市玖本机械制造有限公司
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Patent Information

Application Number
CN202420069000.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2024-12-27
Estimated Expiration
2034-01-11

AI Technical Summary

Technical Problem

The swash plate structure in existing automotive air conditioning compressors is prone to wear during use, has a short service life and is noisy. In the existing technology, the swash plate needs to be replaced as a whole or the swash plate has a large friction with the slipper, resulting in wear and noise. The problem has not been effectively resolved.

Method used

A circular wear-resistant disc is designed, with an annular wear-resistant lubricating coating on the edge. The coating is made of polytetrafluoroethylene, with a width not less than the width of the shoe, and an internal thread and a convex ring are provided on the inside of the mounting hole. , through these structures, reduce friction and wear and improve wear resistance.

Benefits of technology

By reducing friction and wear between the wear-resistant disc and the slip, it extends service life, reduces operating noise, extends maintenance cycle, and improves overall performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222254244U_ABST
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Abstract

The utility model provides a wear-resisting disc for an automobile air conditioner compressor, which comprises a wear-resisting disc main body with a circular ring structure, a circular mounting hole is concentrically arranged in the wear-resisting disc main body, ring-shaped wear-resisting lubricating coatings are arranged on two sides of the edge of the wear-resisting disc main body, and the width of the wear-resisting lubricating coatings is not less than that of a sliding shoe. According to the wear-resistant disc, the two sides of the edge of the wear-resistant disc body are in corresponding contact and sliding connection with the sliding shoes through the wear-resistant lubricating coatings, friction and abrasion between the wear-resistant disc body and the sliding shoes can be reduced, the service life is prolonged, the maintenance period is prolonged, and meanwhile noise in the operation process can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile air-conditioning compressors, and in particular relates to a wear-resistant disc for automobile air-conditioning compressors. Background Art

[0002] In a variable displacement automobile air conditioning compressor, the main shaft drives the swash plate with a variable angle to rotate, and the edge of the swash plate slides inside the slipper, driving the piston to move back and forth.

[0003] In the prior art, for example, the Chinese utility model patent document with the authorization announcement number CN211370661U discloses a variable displacement air conditioner compressor movement noise reduction structure, and specifically discloses an integrated swash plate structure. The swash plate is prone to wear and tear between the swash plate and the sliding shoe during use. This swash plate needs to be replaced as a whole after the edge is worn;

[0004] Another example is the Chinese utility model patent document with authorization announcement number CN210152849U, which discloses a variable displacement rotating body mechanism and a compressor, and specifically discloses a split swash plate structure, wherein the swash plate has a swash plate seat and a rotating swash plate fixedly mounted on the outer side of the swash plate seat, and the rotating swash plate is made of cast iron, which has large friction with the sliding shoe, is easy to wear, has a short service life, and makes large noise during operation.

[0005] Therefore, it is necessary to design a wear-resistant disc for automobile air-conditioning compressor which can improve wear resistance, extend service life and reduce noise during operation to solve the current technical problems. Summary of the invention

[0006] In view of the deficiencies in the prior art, the utility model provides a wear-resistant disc for an automobile air-conditioning compressor, which improves wear resistance, prolongs service life, and reduces noise during operation.

[0007] The technical solution of the utility model is: a wear-resistant disc for an automobile air-conditioning compressor, comprising a wear-resistant disc main body with an annular structure, a circular mounting hole is concentrically arranged inside the wear-resistant disc main body, and an annular wear-resistant lubricating coating is arranged on both sides of the edge of the wear-resistant disc main body, and the width of the wear-resistant lubricating coating is not less than the width of the sliding shoe.

[0008] The wear-resistant lubricating coating is a polytetrafluoroethylene coating fixedly arranged on the outer side of the wear-resistant disc body.

[0009] The thickness of the wear-resistant lubricating coating is 0.1-2.0 mm.

[0010] An internal thread is formed on the inner side of the mounting hole.

[0011] A convex ring is fixedly arranged on the outer side of one end of the mounting hole away from the swash plate seat, and the internal thread is continuously arranged on the inner sides of the mounting hole and the convex ring.

[0012] A second chamfer is provided on one end of the mounting hole corresponding to the swash plate seat.

[0013] The outer side of the wear-resistant disc body is provided with a first chamfer.

[0014] Beneficial effects of the utility model: In the utility model, the edges of the wear-resistant disc body are slidably connected to the corresponding sliding shoes by arranging a wear-resistant lubricating coating on both sides, which can reduce the friction and wear between the wear-resistant disc body and the sliding shoes, improve the service life, extend the maintenance cycle, and reduce the noise during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is one of the structural schematic diagrams of the wear-resistant disk for automobile air-conditioning compressor in the utility model.

[0016] Figure 2 This is the second structural schematic diagram of the wear-resistant disk for automobile air-conditioning compressor in the utility model. DETAILED DESCRIPTION

[0017] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is by no means intended to limit the present invention and its application or use. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present invention thorough and complete and to fully express the scope of the present invention to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.

[0018] The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprise" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0019] like Figure 1 and 2As shown, the wear-resistant disk for automobile air-conditioning compressor includes a wear-resistant disk body 1 with an annular structure, a circular mounting hole 7 is concentrically arranged inside the wear-resistant disk body 1, and annular wear-resistant lubricating coatings 2 are arranged on both sides of the edge of the wear-resistant disk body 1, and the width of the wear-resistant lubricating coating 2 is not less than the width of the sliding shoe; in this embodiment, the wear-resistant lubricating coating 2 is arranged on both sides of the edge of the wear-resistant disk body 1 to contact and slide with the sliding shoe, which can reduce the friction and wear between the wear-resistant disk body 1 and the sliding shoe, improve the service life, extend the maintenance cycle, and reduce the noise during operation.

[0020] In some embodiments, as a specific implementation of the wear-resistant lubricating coating 2, the wear-resistant lubricating coating 2 is a polytetrafluoroethylene coating fixedly arranged on the outside of the wear-resistant disk body 1. The polytetrafluoroethylene coating is a high molecular polymer obtained by polymerization of tetrafluoroethylene as a monomer. It has an extremely low friction coefficient and is wear-resistant. Specifically, the thickness of the wear-resistant lubricating coating is 0.1 to 2.0 mm.

[0021] In some embodiments, an internal thread is provided on the inner side of the mounting hole 7, and an external thread matching the internal thread needs to be provided on the corresponding swash plate seat. The wear-resistant plate is assembled and fixed on the swash plate seat through a threaded structure, which is convenient for installation and disassembly.

[0022] In some embodiments, a convex ring 3 is fixedly provided on the outer side of the end of the mounting hole 7 facing away from the swash plate seat. The convex ring 3 and the wear-resistant plate body 1 are an integral structure. The internal thread 4 is continuously provided on the inner side of the mounting hole 7 and the convex ring 3. The convex ring 3 increases the connection area with the swash plate seat without increasing the thickness of the wear-resistant plate body 1, thereby improving the stability and strength of the connection between the two.

[0023] In some embodiments, a second chamfer 6 is provided on one end of the mounting hole 7 corresponding to the swash plate seat, thereby facilitating the mounting hole 7 to be mounted on the swash plate seat.

[0024] In some embodiments, a first chamfer 5 is provided on the outer side of the wear resistant disc body 1 .

[0025] So far, various embodiments of the present invention have been described in detail. In order to avoid obscuring the concept of the present invention, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0026] The above-mentioned embodiments only express some implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A wear-resistant disc for an automobile air-conditioning compressor, characterized in that: A wear-resistant disc body having an annular structure, wherein a circular mounting hole is concentrically arranged inside the wear-resistant disc body, and an annular wear-resistant lubricating coating is arranged on both sides of the edge of the wear-resistant disc body, wherein the width of the wear-resistant lubricating coating is not less than the width of the sliding shoe; The wear-resistant lubricating coating is a polytetrafluoroethylene coating fixedly arranged on the outer side of the wear-resistant disc body.

2. The wear-resistant disk for automobile air-conditioning compressor according to claim 1, characterized in that: The thickness of the wear-resistant lubricating coating is 0.1-2.0 mm.

3. The wear-resistant disk for automobile air-conditioning compressor according to claim 1, characterized in that: An internal thread is formed on the inner side of the mounting hole.

4. The wear-resistant disk for automobile air-conditioning compressor according to claim 3 is characterized in that: A convex ring is fixedly arranged on the outer side of one end of the mounting hole away from the swash plate seat, and the internal thread is continuously arranged on the inner sides of the mounting hole and the convex ring.

5. The wear-resistant disk for automobile air-conditioning compressor according to claim 1, characterized in that: A second chamfer is provided on one end of the mounting hole corresponding to the swash plate seat.

6. The wear-resistant disk for automobile air-conditioning compressor according to claim 1, characterized in that: The outer side of the wear-resistant disc body is provided with a first chamfer.