Energy-saving large-volume module furnace device

The energy-saving large-volume modular furnace addresses low efficiency and safety issues by incorporating a condenser and water volumetric heat exchanger, achieving high thermal efficiency and safe steam management.

CN222256474UActive Publication Date: 2024-12-27FOSHAN ZHONGJI ENVIRONMENTAL PROTECTION & ENERGY SAVING EQUIP CO LTD
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Patent Information

Application Number
CN202323503786.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-27
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

Existing modular furnaces have low heat energy conversion rates, low water capacity, high steam discharge temperatures, and poor safety features due to direct steam discharge and inadequate heat dissipation.

Method used

An energy-saving large-volume modular furnace device equipped with a condenser and a water volumetric heat exchanger, featuring a thermal efficiency of over 97% for waste heat recovery, with a 100L water capacity, and a cooling system to manage steam temperature and safety.

Benefits of technology

The device achieves high thermal efficiency, safe operation, and reliable steam temperature management, ensuring effective heat dissipation and reduced exhaust temperatures.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222256474U_ABST
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Abstract

The utility model discloses an energy-saving type large-volume module furnace device, which relates to the technical field of module furnaces and comprises a machine body and a switch, a gas chamber is arranged in the machine body, a flame projector is arranged above the gas chamber, a water displacement heat exchanger is arranged in the machine body, and a heat insulation layer is arranged on the surface of the water displacement heat exchanger. The device is provided with a water vapor heat dissipation structure, meanwhile, a large amount of steam can be generated in a first water pipe in the heating process, at the moment, the steam can enter a cooling chamber through a first gas conveying pipe above, and meanwhile, a second gas conveying pipe conveys the steam in a water displacement heat exchanger into the cooling chamber; and meanwhile, cold water enters a water pipe through a water inlet in the right side of a second water pipe in the cooling chamber, then is discharged through a water outlet in the left side, and continuously reciprocates back and forth to cool steam conveyed by the first gas conveying pipe and the second gas conveying pipe, and after the internal temperature is reduced, a valve on an exhaust pipe is opened, and the internal steam is discharged through a fan.
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Description

Technical Field

[0001] The utility model relates to the technical field of modular furnaces, in particular to an energy-saving large-volume modular furnace device. Background Art

[0002] The existing modular furnace is small in size but the water capacity of the heat exchanger is also low, the heat energy conversion rate is low, the steam is directly discharged, the temperature is too high, and the safety factor is low.

[0003] Therefore, we proposed an energy-saving large-volume modular furnace device, adding a condenser. The exhaust meets national requirements. The water capacity of the heat exchanger reaches 100L, achieving a small volume and large capacity. The turbulent flow design in the tube has a thermal efficiency of more than 97% for the waste heat recovery system. The emitted steam is cooled by a water circulation condenser, which greatly reduces the exhaust temperature. It is safe and reliable, so as to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to provide an energy-saving large-volume modular furnace device to solve the problem that the energy-saving large-volume modular furnace devices on the market currently have poor heating effect and poor heat dissipation effect on the steam generated by heating, as mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving large-volume modular furnace device, comprising a body and a switch;

[0006] A gas chamber is arranged inside the machine body, and a flamethrower is arranged above the gas chamber. A water volumetric heat exchanger is also arranged inside the machine body, and a heat preservation layer is arranged on the surface of the water volumetric heat exchanger. A first water pipe is arranged inside the water volumetric heat exchanger, and a first gas pipe is arranged above the first water pipe. The first gas pipe is connected to the cooling chamber, and the cooling chamber is connected to the water volumetric heat exchanger through a second gas pipe.

[0007] A second water pipe and a fan are arranged in the cooling chamber, an exhaust pipe is arranged above the cooling chamber, and a valve is arranged on the exhaust pipe. The machine body is connected to the filter screen through a snap-fit ​​connection structure.

[0008] As a preferred technical solution of the utility model, a box door is provided on the surface of the machine body, and the box door is connected to the machine body surface through a hinge axis, and the box door is arranged at the center of the machine body surface.

[0009] As a preferred technical solution of the present utility model, the bottom of the body is provided with support legs, and the support legs are connected to the bottom of the body through hinge shafts, and the support legs are symmetrically arranged about the center of the bottom of the body.

[0010] As a preferred technical solution of the utility model, an air inlet is provided on the gas chamber, and the air inlet is arranged on the left side of the gas chamber, and the flamethrowers are arranged in an array on the upper surface of the gas chamber.

[0011] As a preferred technical solution of the utility model, the first water pipe and the second water pipe are respectively provided with a water inlet and a water outlet at both ends, the second air pipe is symmetrically arranged about the center of the cooling chamber, and the second air pipe is connected to the water volumetric heat exchanger at the bottom.

[0012] As a preferred technical solution of the utility model, the snap-fit ​​connection structure includes: a groove is provided inside the body, a spring is provided in the groove, and the spring is connected to a card block, and the card block is snap-fitted with a card groove inside the filter.

[0013] As a preferred technical solution of the utility model, a drain pipe is arranged below the cooling chamber, the drain pipe is connected to the outside of the machine body, and a valve is arranged on the drain pipe.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The device is provided with a heating structure. When the device is used, the water inlet and outlet of the first water pipe are first connected to the outside of the machine body, and cold water is then injected into the first water pipe. At this time, the flamethrower extracts oxygen from the gas chamber and ignites it, heating the water volumetric heat exchanger, so that the temperature of the cold water in the first water pipe inside the water volumetric heat exchanger is increased. Since a heat preservation layer is provided on the surface of the water volumetric heat exchanger, the internal temperature lasts longer, and the heated hot water is supplied to the outside through the water outlet on the first water pipe for use;

[0016] 2. The device is provided with a water vapor heat dissipation structure. During the heating process, a large amount of steam will be generated inside the first water pipe. At this time, the steam will enter the cooling chamber through the first air pipe above. At the same time, the second air pipe will transmit the steam in the water volumetric heat exchanger into the cooling chamber. At the same time, the water inlet on the right side of the second water pipe in the cooling chamber will allow cold water to enter the water pipe, and then be discharged through the water outlet on the left side. It will continuously reciprocate back and forth to cool down the steam transmitted by the first air pipe and the second air pipe. When the internal temperature is lowered, the valve on the exhaust pipe is opened to discharge the internal steam through the fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the top view of the first water pipe of the utility model;

[0020] Figure 4 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the machine body of the utility model.

[0022] In the figure: 1. body; 2. switch; 3. gas chamber; 4. flamethrower; 5. water volumetric heat exchanger; 6. insulation layer; 7. first water pipe; 8. first gas pipe; 9. second gas pipe; 10. cooling chamber; 11. second water pipe; 12. fan; 13. exhaust pipe; 14. valve; 15. filter; 16. spring; 17. block; 18. drain pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] See also Figure 1-5The utility model provides a technical solution: an energy-saving large-volume modular furnace device, including a body 1 and a switch 2, a box door is provided on the surface of the body 1, and the box door is connected to the surface of the body 1 through a hinge axis, and the box door is arranged at the center of the surface of the body 1, a support leg is provided at the bottom of the body 1, and the support leg is connected to the bottom of the body 1 through a hinge axis, and the support leg is symmetrically arranged about the center of the bottom of the body 1, a gas chamber 3 is provided inside the body 1, an air inlet is provided on the gas chamber 3, and the air inlet is arranged on the left side of the gas chamber 3, a flamethrower 4 is arranged in an array on the surface above the gas chamber 3, and a flamethrower 4 is arranged above the gas chamber 3, a water volumetric heat exchanger 5 is also provided inside the body 1, and a thermal insulation layer 6 is provided on the surface of the water volumetric heat exchanger 5, and a first water pipe 7 is provided inside the water volumetric heat exchanger 5, a first gas pipe 8 is provided above the first water pipe 7, and the first gas pipe 8 is connected to the cooling chamber 10 , and the cooling chamber 10 and the water volumetric heat exchanger 5 are connected through the second gas pipe 9, the second gas pipe 9 is symmetrically arranged about the center of the cooling chamber 10, and the second gas pipe 9 is connected to the water volumetric heat exchanger 5 below. First, after the machine body 1 is moved to the specified position, the multiple supporting legs below the bottom of the machine body 1 are opened through the hinge axis, so that the machine body 1 is fixed in place. When the device is used, the water inlet pipe and the water outlet pipe of the first water pipe 7 are first connected to the outside of the machine body 1, and cold water is injected into the first water pipe 7. At this time, the flamethrower 4 is started by the switch 2 to extract oxygen from the gas chamber 3 and ignite it, and the water volumetric heat exchanger 5 is heated, so that the temperature of the cold water in the first water pipe 7 inside the water volumetric heat exchanger 5 is increased. Since the surface of the water volumetric heat exchanger 5 is provided with a thermal insulation layer 6, the internal temperature lasts longer, and the heated hot water is supplied to the outside through the water outlet on the first water pipe 7 for use;

[0025] A second water pipe 11 and a fan 12 are provided in the cooling chamber 10, a water inlet and a water outlet are provided at both ends of the first water pipe 7 and the second water pipe 11, and an exhaust pipe 13 is provided above the cooling chamber 10, and a valve 14 is provided on the exhaust pipe 13, a drain pipe 18 is provided below the cooling chamber 10, and the drain pipe 18 is connected to the outside of the machine body 1, and a valve 14 is provided on the drain pipe 18, the machine body 1 is connected to the filter screen 15 through a snap-fit ​​connection structure, and the snap-fit ​​connection structure includes: a groove is provided inside the machine body 1, and a spring 16 is provided in the groove, and the spring 16 is connected to a block 17, and the block 17 is snapped with the slot inside the filter screen 15, and a large amount of steam is generated inside the first water pipe 7 during the heating process, and at this time, the steam will enter the cooling chamber 10 through the first air pipe 8 above, and at the same time, the second air pipe 9 transmits the steam in the water volumetric heat exchanger 5 into the cooling chamber 10, and at the same time, the water inlet on the right side of the second water pipe 11 in the cooling chamber 10 transfers the cold water After entering the water pipe, it is discharged through the water outlet on the left side, and the reciprocating motion is continuously performed back and forth to cool down the steam transmitted by the first air supply pipe 8 and the second air supply pipe 9. When the internal temperature is lowered, the valve 14 on the exhaust pipe 13 is opened, and the internal steam is discharged through the fan 12. At this time, the steam temperature has been lowered and will not cause personal injury. After use, there may be accumulated water in the cooling chamber 10, which can be discharged through the drain pipe 18 below. At the same time, during use, the filter 15 on one side of the body 1 can discharge the internal hot air and prevent external dust from entering. When the filter 15 has too much dust accumulated on the surface due to long-term use, the filter 15 can be pulled back by hand to disengage the card slot inside the filter 15 and the card block 17 connected by the spring 16 inside the body 1, and the filter 15 can be removed for cleaning. At the same time, when the inside of the body 1 needs to be cleaned or the components are damaged, the door can be opened through the surface hinge shaft to maintain the inside.

[0026] Working principle: When using the energy-saving large-volume modular furnace device, first move the body 1 to the specified position, open the multiple supporting legs under the bottom of the body 1 through the hinge axis, so that the body 1 is fixed in place. When the device is used, first connect the water inlet and outlet pipes of the first water pipe 7 to the outside of the body 1, and then inject cold water into the first water pipe 7. At this time, start the flamethrower 4 through the switch 2 to extract oxygen from the gas chamber 3 and ignite it, so as to heat the water volumetric heat exchanger 5, so that the temperature of the cold water in the first water pipe 7 inside the water volumetric heat exchanger 5 is increased. Since the surface of the water volumetric heat exchanger 5 is provided with a thermal insulation layer 6, the internal temperature lasts longer, and the heated hot water is supplied to the outside through the water outlet on the first water pipe 7 for use. At the same time, a large amount of steam will be generated inside the first water pipe 7 during the heating process. At this time, the steam will enter the cooling chamber 10 through the first gas pipe 8 above, and the second gas pipe 9 will transmit the steam in the water volumetric heat exchanger 5 into the cooling chamber 10, and at the same time, the cooling chamber 1 0, the water inlet on the right side of the second water pipe 11 in the cooling chamber 10 allows cold water to enter the water pipe, and then it is discharged through the water outlet on the left side, and the reciprocating motion is continuously performed back and forth to cool down the steam transmitted by the first air pipe 8 and the second air pipe 9. When the internal temperature is reduced, the valve 14 on the exhaust pipe 13 is opened, and the internal steam is discharged through the fan 12. At this time, the steam temperature has been reduced and will not cause personal injury. When the use is over, there may be accumulated water inside the cooling chamber 10, which can be discharged through the drain pipe 18 below. At the same time, during use, the filter 15 on one side of the body 1 can discharge the internal hot air and prevent external dust from entering. When the filter 15 has too much dust accumulated on the surface due to long-term use, the filter 15 can be held and pulled back by hand to disengage the card slot inside the filter 15 and the card block 17 connected by the spring 16 inside the body 1, and the filter 15 can be removed for cleaning. At the same time, when the inside of the body 1 needs to be cleaned or the components are damaged, the door can be opened through the surface hinge shaft to maintain the inside.

[0027] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An energy-saving large-volume modular furnace device, comprising a body (1) and a switch (2); Features: A gas chamber (3) is arranged inside the machine body (1), and a flamethrower (4) is arranged above the gas chamber (3); a water volumetric heat exchanger (5) is also arranged inside the machine body (1), and a thermal insulation layer (6) is arranged on the surface of the water volumetric heat exchanger (5); a first water pipe (7) is arranged inside the water volumetric heat exchanger (5); a first air pipe (8) is arranged above the first water pipe (7), and the first air pipe (8) is connected to a cooling chamber (10), and the cooling chamber (10) and the surface of the water volumetric heat exchanger (5) are connected via a second air pipe (9); A second water pipe (11) and a fan (12) are provided in the cooling chamber (10), an exhaust pipe (13) is provided above the cooling chamber (10), and a valve (14) is provided on the exhaust pipe (13), and the machine body (1) is connected to the filter screen (15) via a snap-fit ​​connection structure.

2. The energy-saving large-volume modular furnace device according to claim 1 is characterized in that: The surface of the machine body (1) is provided with a door, and the door is connected to the surface of the machine body (1) via a hinge shaft, and the door is arranged at the center of the surface of the machine body (1).

3. The energy-saving large-volume modular furnace device according to claim 1 is characterized in that: The bottom of the machine body (1) is provided with support legs, which are connected to the bottom of the machine body (1) via hinge shafts, and are symmetrically arranged about the center of the bottom of the machine body (1).

4. The energy-saving large-volume modular furnace device according to claim 1, characterized in that: An air inlet is provided on the gas chamber (3), and the air inlet is arranged on the left side of the gas chamber (3). The flamethrowers (4) are arranged in an array on the upper surface of the gas chamber (3).

5. The energy-saving large-volume modular furnace device according to claim 1 is characterized in that: The first water pipe (7) and the second water pipe (11) are provided with a water inlet and a water outlet at both ends respectively; the second air pipe (9) is symmetrically arranged about the center of the cooling chamber (10), and the lower part of the second air pipe (9) is connected to the water volumetric heat exchanger (5).

6. The energy-saving large-volume modular furnace device according to claim 1, characterized in that: The snap-fit ​​connection structure comprises: a groove is arranged inside the body (1), a spring (16) is arranged in the groove, the spring (16) is connected to a clamping block (17), and the clamping block (17) is snap-fitted with a clamping groove inside the filter (15).

7. The energy-saving large-volume modular furnace device according to claim 1, characterized in that: A drain pipe (18) is provided below the cooling chamber (10), the drain pipe (18) is connected to the outside of the machine body (1), and a valve (14) is provided on the drain pipe (18).