Vibration heat exchange type efficient condenser

By designing a vibration damping mechanism in the condenser, using the friction force of the plug rod and the damping oil to convert vibration into heat energy, combining the heat dissipation fan and the heat dissipation fin, the fatigue and fracture problem caused by vibration in the traditional condenser is solved, and the condenser is improved Service life and condensation efficiency.

CN222257113UActive Publication Date: 2024-12-27LIANGSHAN JINGCHUANG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421087703.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-27
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

When traditional condensers are excited by external vibration or fluid flow, they will produce vibration, causing the pipeline to withstand periodic alternating stress, resulting in fatigue and fracture, affecting service life.

Method used

A vibration heat exchange type high-efficiency condenser is designed, using a vibration damping mechanism, including a fixed seat, cavity, connecting rod, buffer sleeve, piston, plug rod and damping oil, and damping through the telescopic movement of the plug rod and the sliding of the piston, damping Oil flows through the through holes to generate friction, converting vibration into heat energy, combining the heat dissipation fan and the heat dissipation fin to speed up heat dissipation.

Benefits of technology

Effectively avoid vibration and reduce mechanical wear of the condenser, improve service life, and improve condensation efficiency by accelerating heat dissipation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a vibration heat exchange type efficient condenser, and belongs to the technical field of condensers. The vibration heat exchange type efficient condenser comprises a vibration reduction mechanism and a condenser body, the vibration reduction mechanism comprises a fixing base, a cavity is formed in the top of the fixing base, the condenser body comprises a main body, the main body is located in the cavity, four sets of connecting rods are installed on the inner wall of the cavity, and buffer sleeves are installed at one ends of the four sets of connecting rods; a piston is slidably arranged in the buffer sleeve, a plurality of through holes are formed in the side face of the piston, the side face of the piston is attached to the inner wall of the buffer sleeve, a piston rod is slidably arranged at one end of the buffer sleeve, the piston is installed on the outer side of the piston rod, the buffer sleeve is filled with damping oil, fixing plates are connected between the piston rods on the same side, and the body is installed between the fixing plates. And through flowing of damping oil, vibration of the main body is dissipated in a heat energy mode, so that the device can be prevented from vibration when being used.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensers, in particular to a vibration heat exchange type high-efficiency condenser. Background Art

[0002] The condenser is a component of the refrigeration system and a type of heat exchanger. It can convert gas or vapor into liquid and transfer the heat in the tube to the air near the tube in a very fast manner. The working process of the condenser is an exothermic process.

[0003] When a traditional condenser is in use, if it is subjected to external excitation, such as the excitation caused by the pulsation of a reciprocating machine, the vibration transmitted through the supporting structure or the connecting pipe; or the fluid flow excitation, such as the vibration excited by the fluid on the tube side and the shell side, the above two situations will cause the condenser to vibrate. When the pipe inside the condenser vibrates, periodic alternating stress caused by repeated bending will appear. When the pipe is subjected to high-intensity alternating stress for a long time, fatigue fracture will occur in some of the highest stress parts of the pipe, thus affecting the service life of the condenser. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a vibration heat exchange type high-efficiency condenser.

[0005] The utility model is achieved in this way:

[0006] A vibration heat exchange type high-efficiency condenser includes a vibration reduction mechanism and a condenser body, wherein the vibration reduction mechanism includes a fixed seat, a cavity is opened on the top of the fixed seat, the condenser body includes a main body, and the main body is located in the cavity, four groups of connecting rods are installed on the inner wall of the cavity, and a buffer sleeve is installed at one end of the four groups of connecting rods, a piston slides inside the buffer sleeve, a plurality of through holes are opened on the side of the piston, the side of the piston is fitted with the inner wall of the buffer sleeve, a plug rod slides at one end of the buffer sleeve, and the piston is installed on the outside of the plug rod, the interior of the buffer sleeve is filled with damping oil, a fixing plate is connected between the plug rods on the same side, and the main body is installed between the fixing plates.

[0007] The beneficial effect of adopting the above-mentioned further scheme is that if the condenser body vibrates, the plug rod on one side thereof will be shortened and the plug rod on the other side will be extended. At this time, the pistons on both sides slide inside the buffer sleeve, and the damping oil also flows through the through hole, thereby causing friction between the molecules of the flowing damping oil, between the damping oil and the through hole, and between the damping oil and the inner wall of the buffer sleeve, and generating heat. At this time, the vibration of the condenser body will be converted into heat energy and dissipated, thereby ensuring that the device can be vibration-proof when in use.

[0008] Furthermore, a pair of sealing ports are installed inside the buffer sleeve, and a sliding hole is opened at the center of the sealing port. The plug rod slides in the sliding hole, and the piston slides between the pair of sealing ports.

[0009] Furthermore, the outer side of the plug rod is covered with a sealing bellows, and the two ends of the sealing bellows are respectively connected to the buffer sleeve and the fixing plate.

[0010] The beneficial effect of adopting the above further solution is that the sealing bellows has the retractable property so that the plug rod will not be exposed to the outside, thereby ensuring that the surface of the plug rod will not be damaged.

[0011] Furthermore, the fixing plate and the side surfaces of the main body are both provided with threaded fixing holes, and the threaded fixing holes are connected by screws.

[0012] Furthermore, a pair of installation cavities is opened on the top of the fixing seat, and the pair of installation cavities are located on both sides of the cavity, cooling fans are installed inside the installation cavities, and dustproof nets are installed on the tops of the installation cavities.

[0013] The beneficial effect of adopting the above further solution is that the heat dissipation after conversion is accelerated by using the heat dissipation fan, while assisting the heat exchange of the condenser body.

[0014] Furthermore, a wiring groove is provided on the outer side of the fixing seat.

[0015] The beneficial effect of adopting the above further solution is that the wires of the heat dissipation fan can extend to the outside of the fixing seat through the wiring groove.

[0016] Furthermore, a condenser is installed inside the main body, an input port and an output port are installed on the top of the main body, and two ends of the condenser are connected to the input port and the output port respectively.

[0017] Furthermore, a plurality of heat dissipation fins are installed on both sides of the main body.

[0018] The beneficial effect of adopting the above further scheme is that the high-temperature gaseous condensing agent flows in from the input port and then flows out from the output port. During this process, the high-temperature gaseous condensing agent will exchange heat with the condensing tube and the cooling fins, thereby becoming a low-temperature liquid condensing agent.

[0019] The beneficial effect of the utility model is that the vibration heat exchange type high-efficiency condenser obtained by the utility model through the above design, if the condenser body vibrates, the plug rod on one side thereof will be shortened and the plug rod on the other side will be extended. At this time, the pistons on both sides slide inside the buffer sleeve, and the damping oil also flows through the through hole, thereby causing friction between the molecules of the flowing damping oil, between the damping oil and the through hole, and between the damping oil and the inner wall of the buffer sleeve, and generating heat. At this time, the vibration of the condenser body will be converted into heat energy and dissipated, thereby ensuring that the device can be vibration-proof when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the three-dimensional structure of a vibration heat exchange type high-efficiency condenser provided by the utility model;

[0022] Figure 2 A schematic diagram of the first cross-sectional structure of the vibration heat exchange type high-efficiency condenser provided by the utility model;

[0023] Figure 3 This is a schematic diagram of the explosion structure of the vibration heat exchange type high-efficiency condenser provided by the utility model;

[0024] Figure 4 This is a second cross-sectional structural schematic diagram of the vibration heat exchange type high-efficiency condenser provided by the utility model.

[0025] In the figure: 100, vibration reduction mechanism; 1001, fixing seat; 1002, cavity; 1003, dust screen; 1004, installation cavity; 1005, buffer sleeve; 1006, fixing plate; 1007, connecting rod; 1008, plug rod; 1009, piston; 1010, through hole; 1011, sealing bellows; 1012, sealing port; 1013, sliding hole; 200, condenser body; 2001, main body; 2002, heat dissipation fins; 2003, input port; 2004, output port. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0028] Embodiment 1 of the utility model of a vibration heat exchange type high efficiency condenser

[0029] The utility model provides the following technical solutions: Figure 1-Figure 4 , including a vibration reduction mechanism 100 and a condenser body 200, the vibration reduction mechanism 100 includes a fixing seat 1001, a cavity 1002 is opened on the top of the fixing seat 1001, the condenser body 200 includes a main body 2001, and the main body 2001 is located in the cavity 1002, four groups of connecting rods 1007 are installed on the inner wall of the cavity 1002, and one end of the four groups of connecting rods 1007 is installed with a buffer sleeve 1005, a piston 1009 is slidably arranged inside the buffer sleeve 1005, a plurality of through holes 1010 are opened on the side of the piston 1009, the side of the piston 1009 is in contact with the inner wall of the buffer sleeve 1005, a plug rod 1008 is slidably arranged at one end of the buffer sleeve 1005, and the piston 1009 is installed on the outside of the plug rod 1008, the buffer The interior of the sleeve 1005 is filled with damping oil, and a fixing plate 1006 is connected between the plug rods 1008 on the same side, and the main body 2001 is installed between the fixing plates 1006. If the condenser body 200 vibrates, the plug rod 1008 on one side will be shortened, and the plug rod 1008 on the other side will be extended. At this time, the pistons 1009 on both sides slide inside the buffer sleeve 1005, and the damping oil also flows through the through hole 1010, thereby causing friction between the molecules of the flowing damping oil, between the damping oil and the through hole 1010, and between the damping oil and the inner wall of the buffer sleeve 1005, and generating heat. At this time, the vibration of the condenser body 200 will be converted into heat energy and dissipated, thereby ensuring that the device can be vibration-proof when in use.

[0030] Embodiment 2 of the utility model of a vibration heat exchange type high efficiency condenser

[0031] Reference Figure 1-Figure 4 Specifically, a condenser is installed inside the main body 2001, an input port 2003 and an output port 2004 are installed on the top of the main body 2001, and both ends of the condenser are connected to the input port 2003 and the output port 2004 respectively. A number of heat dissipation fins 2002 are installed on both sides of the main body 2001. High-temperature gaseous refrigerant flows in from the input port 2003 and then flows out from the output port 2004. During this process, the high-temperature gaseous refrigerant will exchange heat with the condenser and the heat dissipation fins 2002, thereby becoming a low-temperature liquid refrigerant.

[0032] Embodiment 3 of the utility model of vibration heat exchange type high efficiency condenser

[0033] Reference Figure 1-Figure 4 Specifically, a pair of installation cavities 1004 are opened on the top of the fixing seat 1001, and the pair of installation cavities 1004 are located on both sides of the cavity 1002. Cooling fans are installed inside the installation cavities 1004, and dustproof nets 1003 are installed on the tops of the installation cavities 1004. The cooling fans are used to accelerate the dissipation of the converted heat, and at the same time can assist the cooling of the cooling fins 2002 to improve the efficiency of the heat exchange of the condensing agent.

[0034] Specifically, the working principle of this vibration heat exchange type high-efficiency condenser is as follows: when in use, the fixing seat 1001 is fixed inside the machine body, and the high-temperature gaseous condensing agent flows in from the input port 2003 and then flows out from the output port 2004. During this process, the high-temperature gaseous condensing agent will exchange heat with the condensing tube and the heat dissipation fins 2002, thereby becoming a low-temperature liquid condensing agent. If the main body 2001 vibrates during this process, the plug rod 1008 on one side will be shortened, and the plug rod 1008 on the other side will be extended. At this time, the pistons 1009 on both sides slide inside the buffer sleeve 1005, and the damping oil also flows through the through hole 1010, thereby causing friction between the molecules of the flowing damping oil, between the damping oil and the through hole 1010, and between the damping oil and the inner wall of the buffer sleeve 1005, and generating heat. At this time, the vibration of the condenser body 200 will be converted into heat energy and dissipated, thereby ensuring that the device can be vibration-proof when in use.

[0035] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Vibration heat exchange type high efficiency condenser, characterized in that: The invention comprises a vibration reduction mechanism (100) and a condenser body (200), wherein the vibration reduction mechanism (100) comprises a fixing seat (1001), a cavity (1002) is provided on the top of the fixing seat (1001), the condenser body (200) comprises a main body (2001), and the main body (2001) is located in the cavity (1002), four groups of connecting rods (1007) are installed on the inner wall of the cavity (1002), and one end of each of the four groups of connecting rods (1007) is installed with a buffer sleeve (1005), and the internal sliding of the buffer sleeve (1005) A piston (1009) is provided, and a plurality of through holes (1010) are opened on the side of the piston (1009). The side of the piston (1009) fits the inner wall of the buffer sleeve (1005). A plug rod (1008) is slidably provided at one end of the buffer sleeve (1005), and the piston (1009) is installed on the outside of the plug rod (1008). The inside of the buffer sleeve (1005) is filled with damping oil. A fixing plate (1006) is connected between the plug rods (1008) on the same side, and the main body (2001) is installed between the fixing plates (1006).

2. The vibration heat exchange type high efficiency condenser according to claim 1, characterized in that: A pair of sealing ports (1012) are installed inside the buffer sleeve (1005), and a sliding hole (1013) is opened at the center of the sealing port (1012). The plug rod (1008) slides in the sliding hole (1013), and the piston (1009) slides between the pair of sealing ports (1012).

3. The vibration heat exchange type high efficiency condenser according to claim 1, characterized in that: The outer side of the plug rod (1008) is covered with a sealing bellows (1011), and the two ends of the sealing bellows (1011) are respectively connected to the buffer sleeve (1005) and the fixing plate (1006).

4. The vibration heat exchange type high efficiency condenser according to claim 1, characterized in that: The fixing plate (1006) and the side surfaces of the main body (2001) are both provided with threaded fixing holes, and the threaded fixing holes are connected by screws.

5. The vibration heat exchange type high efficiency condenser according to claim 1, characterized in that: A pair of installation cavities (1004) are provided on the top of the fixing seat (1001), and the pair of installation cavities (1004) are located on both sides of the cavity (1002), a cooling fan is installed inside each of the installation cavities (1004), and a dustproof net (1003) is installed on the top of each of the installation cavities (1004).

6. The vibration heat exchange type high efficiency condenser according to claim 1, characterized in that: A wiring groove is provided on the outer side of the fixing seat (1001).

7. The vibration heat exchange type high efficiency condenser according to claim 1, characterized in that: A condenser is installed inside the main body (2001), an input port (2003) and an output port (2004) are installed on the top of the main body (2001), and two ends of the condenser are respectively connected to the input port (2003) and the output port (2004).

8. The vibration heat exchange type high efficiency condenser according to claim 7, characterized in that: A plurality of heat dissipation fins (2002) are installed on both sides of the main body (2001).