Electromagnetic feeding device for electric melting furnace

By using a combination of rotary rollers, sealing gaskets, electromagnetic shock absorbers and connecting cloth sleeves in the electric furnace feeding device, the problems of leakage and low efficiency in the prior art are solved, and uniform quantitative feeding and efficient and stable input are achieved.

CN222257696UActive Publication Date: 2024-12-27LINZHOU ZHONGTONG NEW POWER MFG CO LTD
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Patent Information

Application Number
CN202421127676.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing electric furnace feeding equipment has problems such as material leakage, insufficient processing continuity and low use efficiency, especially due to the gap between the feeding boxes, the raw material instability and the bridge effect of small particle size, resulting in poor discharge.

Method used

The electromagnetic feeding device is adopted, including a rotating roller, a sealing gasket, an electromagnetic vibrator and a connecting cloth sleeve. The rotating roller rotation and the electromagnetic vibrator vibration hopper are driven by a stepper motor to ensure uniform and quantitative input of raw materials and reduce blockage. The sealing gasket and Connect the cloth cover to avoid material leakage and vibration transmission.

Benefits of technology

It improves the uniformity and stability of feeding, enhances working efficiency, reduces raw material blockage, and ensures uniform and quantitative feeding and use efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electromagnetic feeding device for the electric melting furnace comprises a feeding cylinder and a hopper, the feeding cylinder is fixedly connected with a side frame through a connecting frame, an installation plate is fixedly installed on the top face of the side frame and connected with the hopper through a supporting spring, a feeding port is formed in the top face of the feeding cylinder, and the feeding port is connected with the hopper. The outer sides of the feeding port and the bottom opening of the hopper are fixedly sleeved with connecting cloth sleeves, and a stepping motor is fixedly installed in the center of the front vertical face of the feeding cylinder. The feeding device has the advantages that the rotating roller and the sealing gasket are adopted, during feeding, raw materials in the hopper enter the feeding cylinder through the connecting cloth sleeve and enter the trough, the stepping motor drives the roller shaft to rotate so as to drive the rotating roller to rotate, then the trough is driven to rotate, the raw materials in the trough are fed out of the discharging port, and uniform and quantitative feeding is carried out; and when the rotating roller rotates, the outer wall of the sealing gasket abuts against the inner wall of the feeding cylinder in a sliding mode, raw materials are prevented from leaking, the feeding uniformity and stability are improved, and then the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric melting furnace charging, in particular to an electromagnetic charging device for an electric melting furnace. Background Art

[0002] An electric melting furnace is a device that uses electric energy to heat metal or alloy materials to their melting point for recycling or further processing. In an electric melting furnace, electrical energy is converted into thermal energy through resistance, and the metal or alloy material is heated to its melting point, turning it into a liquid state. The heating medium of the electric melting furnace is mainly induction current and resistance heating. The temperature of the electric melting furnace can reach very high, and some electric melting furnaces can be heated to above 3000℃.

[0003] Electric furnaces need to be fed with materials during production. After searching, it was found that the publication number is CN219885909U, and the name is a feeding device for electric furnaces. The application proposed a utility model patent with patent publication number CN216808562U. A weighing device is provided, and the weighing device is located directly below the feed bin so as to know the weight of the feed and facilitate accurate feeding. A push plate and a push head are respectively provided on the left and right sides of the feeding chamber. The push head is driven by a cylinder, and the push plate is connected by a spring, which is conducive to the opening and closing of the discharge process. Although this method can feed accurately, it also has the problem of insufficient processing continuity due to the structural setting of the single-group pushing device, thereby reducing the overall processing efficiency. The rotating shaft is driven by the motor. Rotate so that the feed box is facing the bottom of the feed hopper, and the material is manually put from the feed hopper into the feed box, and the weight information is transmitted to the display through the weighing platform. After the weight is reached, the feeding is stopped, and the feed box is rotated again to make the internal material fall into the furnace from the discharge port. However, there are large gaps between the feed boxes. When rotating to feed, the raw materials inside the feed hopper will fall through the gaps between the feed boxes, affecting the stability of the feeding. At the same time, the feed box will also scatter raw materials during the rotation process, resulting in inaccurate addition, affecting the use efficiency. In addition, when the particle size of the raw materials inside the feed hopper is small, it is easy to produce a bridging effect, resulting in poor discharge, affecting the continuity and stability of the work, and further improvements can be made.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides an electromagnetic feeding device for an electric melting furnace, which has the advantages of avoiding material leakage and high working efficiency, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of avoiding material leakage and high working efficiency, the specific technical solutions adopted by the utility model are as follows:

[0009] An electromagnetic feeding device for an electric melting furnace comprises a feeding barrel and a hopper, wherein the feeding barrel is fixedly connected to a side frame via a connecting frame, and a mounting plate is fixedly mounted on the top surface of the side frame, and the mounting plate is connected to the hopper via a supporting spring, a feeding port is provided on the top surface of the feeding barrel, and a connecting cloth sleeve is fixedly sleeved on the outside of the feeding port and the bottom of the hopper, and a stepper motor is fixedly mounted at the center position of the front elevation of the feeding barrel, a roller is rotatably connected inside the feeding barrel, and roller shafts are fixedly connected at the center positions of both ends of the roller, and the roller shaft passes through the feeding barrel and is rotatably connected to the feeding barrel, material grooves are provided at equal angles on the surface of the roller, and a sealing gasket is fixedly bonded to the outer surface of the roller, and the outer wall of the sealing gasket is in sliding contact with the inner wall of the feeding barrel, the output end of the stepper motor is fixedly connected to one end of the roller shaft, and an electromagnetic exciter is fixedly mounted on the outer wall of the hopper.

[0010] Furthermore, both ends of the support spring are fixedly connected to the hopper and the mounting plate respectively, and the support springs are arranged in multiple groups.

[0011] Furthermore, the feeding cylinder and the rotating roller are coaxially arranged.

[0012] Furthermore, a discharge port is provided on the bottom surface of the feeding barrel, and the length of the discharge port is equal to the length of the feeding trough.

[0013] Furthermore, the feed port, the hopper and the trough are of equal length, and the width of the feed port is smaller than the opening width of the trough.

[0014] Furthermore, the electromagnetic exciters are arranged in multiple groups.

[0015] Furthermore, the two ends of the connecting cloth sleeve are respectively sleeved onto the bottom of the hopper and the outside of the feed port, and the connecting cloth sleeve is fixedly connected to the outer wall of the hopper and the feed port by a cable tie.

[0016] Furthermore, the distance between the bottom surface of the hopper and the top surface of the feed port is not less than 10 cm.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides an electromagnetic feeding device for an electric melting furnace, which has the following beneficial effects:

[0019] (1) The utility model adopts a rotating roller and a sealing gasket. When feeding, the raw materials in the hopper pass through the connecting cloth sleeve into the feeding barrel and then into the material trough. The stepper motor drives the roller shaft to rotate and then drives the rotating roller to rotate, and then drives the material trough to rotate, and the raw materials in the material trough are thrown out of the discharge port for uniform quantitative feeding. When the rotating roller rotates, the outer wall of the sealing gasket slides and abuts against the inner wall of the feeding barrel to avoid leakage of the raw materials, thereby improving the uniformity and stability of feeding and thus improving work efficiency.

[0020] (2) The utility model adopts an electromagnetic exciter and a connecting cloth sleeve. The electromagnetic exciter vibrates the hopper when feeding, which reduces the phenomenon of raw material blockage, improves the smoothness of feeding, facilitates the raw materials to quickly fill the trough, and ensures the stability of uniform feeding. At the same time, the connecting cloth sleeve avoids transmitting vibration to the feeding barrel, avoids affecting stability, and further improves the efficiency of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the external structure of an electromagnetic feeding device for an electric melting furnace proposed by the utility model;

[0023] Figure 2 It is a structural schematic diagram of the rotating roller proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the internal structure of an electromagnetic feeding device for an electric melting furnace proposed by the utility model;

[0025] Figure 4 The utility model is a front view of an electromagnetic feeding device for an electric melting furnace.

[0026] In the figure:

[0027] 1. Feeding barrel; 2. Hopper; 3. Side frame; 4. Mounting plate; 5. Support spring; 6. Electromagnetic exciter; 7. Connecting cloth sleeve; 8. Feed inlet; 9. Stepper motor; 10. Discharge outlet; 11. Connecting frame; 12. Roller; 13. Material trough; 14. Sealing pad; 15. Roller shaft. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, an electromagnetic charging device for an electric melting furnace is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4 As shown, according to an embodiment of the utility model, an electromagnetic feeding device for an electric melting furnace includes a feeding cylinder 1 and a hopper 2. The feeding cylinder 1 is fixedly connected to a side frame 3 through a connecting frame 11, and a mounting plate 4 is fixedly installed on the top surface of the side frame 3, and the mounting plate 4 is connected to the hopper 2 through a supporting spring 5, wherein the two ends of the supporting spring 5 are respectively fixedly connected to the hopper 2 and the mounting plate 4, and the supporting spring 5 is arranged in multiple groups, which does not affect the vibration of the hopper 2 while supporting the hopper 2, and reduces the vibration transmission. The top surface of the feeding cylinder 1 is provided with a feeding port 8 , and the outer side of the feed port 8 and the bottom of the hopper 2 is fixedly sleeved with a connecting cloth sleeve 7, wherein the two ends of the connecting cloth sleeve 7 are respectively sleeved to the bottom of the hopper 2 and the outer side of the feed port 8, and the connecting cloth sleeve 7 is fixedly connected to the outer wall of the hopper 2 and the feed port 8 through a cable tie, and a stepper motor 9 is fixedly installed at the center position of the front elevation of the feeding cylinder 1, and a roller 12 is rotatably connected inside the feeding cylinder 1, and a roller shaft 15 is fixedly connected at the center position of both ends of the roller 12, and the roller shaft 15 passes through the feeding cylinder 1 and is rotatably connected to the feeding cylinder 1, and the surface of the roller 12 is provided with equal angles There is a material trough 13, and a sealing gasket 14 is fixedly bonded to the outer surface of the roller 12, and the outer wall of the sealing gasket 14 is in sliding contact with the inner wall of the feeding tube 1, the output end of the stepper motor 9 is fixedly connected to one end of the roller shaft 15, and an electromagnetic exciter 6 is fixedly installed on the outer wall of the hopper 2. When feeding, the raw materials in the hopper 2 pass through the connecting cloth sleeve 7 into the feeding tube 1 and into the material trough 13. The stepper motor 9 drives the roller shaft 15 to rotate and then drives the roller 12 to rotate, and then drives the material trough 13 to rotate, and the raw materials in the material trough 13 are thrown out of the discharge port 1 0, for uniform quantitative feeding. When the roller 12 rotates, the outer wall of the sealing gasket 14 slides and abuts against the inner wall of the feeding barrel 1 to avoid leakage of raw materials, improve the uniformity and stability of feeding, and thus improve work efficiency. At the same time, the electromagnetic exciter 6 vibrates the hopper 2 during feeding to reduce the phenomenon of raw material blockage, improve the smoothness of feeding, facilitate the raw material to quickly fill the trough 13, and ensure the stability of uniform feeding. At the same time, the connecting cloth sleeve 7 avoids transmitting the vibration to the feeding barrel 1, avoids affecting the stability, and further improves the use efficiency.

[0031] In one embodiment, the feeding drum 1 and the rotating roller 12 are coaxially arranged to facilitate stable rotation of the rotating roller 12 .

[0032] In one embodiment, a discharge port 10 is provided on the bottom surface of the feeding barrel 1, and the length of the discharge port 10 is equal to the length of the material trough 13, so as to facilitate the discharge of materials.

[0033] In one embodiment, the feed port 8, the hopper 2 and the trough 13 are of equal length, and the width of the feed port 8 is smaller than the opening width of the trough 13, so as to facilitate feeding.

[0034] In one embodiment, multiple groups of electromagnetic vibrators 6 are arranged to improve the vibration efficiency of the hopper 2 .

[0035] In one embodiment, the distance between the bottom surface of the hopper 2 and the top surface of the feed port 8 is not less than 10 cm to prevent the hopper 2 from colliding with the feeding barrel 1 when vibrating.

[0036] Working principle:

[0037] When feeding, the raw materials in the hopper 2 pass through the connecting cloth sleeve 7 into the feeding barrel 1 and into the material trough 13. The stepper motor 9 drives the roller shaft 15 to rotate and then drives the roller 12 to rotate, and then drives the material trough 13 to rotate, and the raw materials in the material trough 13 are thrown out of the discharge port 10 for uniform and quantitative feeding. When the roller 12 rotates, the outer wall of the sealing gasket 14 slides against the inner wall of the feeding barrel 1 to avoid leakage of the raw materials, thereby improving the uniformity and stability of the feeding and thus improving the work efficiency. At the same time, the electromagnetic exciter 6 vibrates the hopper 2 when feeding, reduces the phenomenon of raw material blockage, improves the smoothness of feeding, facilitates the raw materials to quickly fill the material trough 13, and ensures the stability of uniform feeding. At the same time, the connecting cloth sleeve 7 avoids transmitting the vibration to the feeding barrel 1 to avoid affecting the stability, thereby further improving the use efficiency.

[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An electromagnetic charging device for an electric melting furnace, characterized in that: The invention comprises a feeding cylinder (1) and a hopper (2), wherein the feeding cylinder (1) is fixedly connected to a side frame (3) via a connecting frame (11), and a mounting plate (4) is fixedly installed on the top surface of the side frame (3), and the mounting plate (4) is connected to the hopper (2) via a supporting spring (5), a feeding port (8) is opened on the top surface of the feeding cylinder (1), and a connecting cloth sleeve (7) is fixedly sleeved on the outside of the feeding port (8) and the bottom of the hopper (2), and a stepping motor (9) is fixedly installed at the center position of the front elevation of the feeding cylinder (1), and the feeding cylinder (1) is internally rotatably connected to the side frame (3). A roller (12) is provided, and a roller shaft (15) is fixedly connected at the center position of both ends of the roller (12), and the roller shaft (15) passes through the feeding cylinder (1) and is rotatably connected to the feeding cylinder (1), the surface of the roller (12) is provided with material grooves (13) at equal angles, and a sealing gasket (14) is fixedly bonded to the outer surface of the roller (12), and the outer wall of the sealing gasket (14) is slidably abutted against the inner wall of the feeding cylinder (1), the output end of the stepping motor (9) is fixedly connected to one end of the roller shaft (15), and the outer wall of the hopper (2) is fixedly installed with an electromagnetic exciter (6).

2. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The two ends of the support spring (5) are respectively fixedly connected to the hopper (2) and the mounting plate (4), and the support spring (5) is arranged in multiple groups.

3. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The feeding cylinder (1) and the rotating roller (12) are coaxially arranged.

4. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The bottom surface of the feeding cylinder (1) is provided with a discharge port (10), and the length of the discharge port (10) is equal to the length of the material trough (13).

5. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The feed port (8), the hopper (2) and the trough (13) are of equal length, and the width of the feed port (8) is smaller than the opening width of the trough (13).

6. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The electromagnetic exciters (6) are arranged in multiple groups.

7. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The two ends of the connecting cloth sleeve (7) are respectively sleeved onto the bottom of the hopper (2) and the outside of the feed port (8), and the connecting cloth sleeve (7) is fixedly connected to the outer wall of the hopper (2) and the feed port (8) via a cable tie.

8. The electromagnetic charging device for an electric melting furnace according to claim 1, characterized in that: The distance between the bottom surface of the hopper (2) and the top surface of the feed port (8) is not less than 10 cm.