Shell and tube heat exchange equipment convenient to clean
By introducing cleaning structure and flange cover port design into the shell and tube heat exchange equipment, efficient cleaning without disassembly is achieved, dirt precipitation and scale problems are solved, cleaning efficiency and production efficiency are improved, and cost is reduced.
Patent Information
- Application Number
- CN202420947708.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During use, existing shell and tube heat exchangers are prone to dirt precipitation and scaling, resulting in increased heat transfer resistance, reducing working efficiency and improving maintenance costs, and affecting service life.
A shell and tube heat exchange device for easy cleaning is designed, including a cleaning structure, which drives the movable rod to drive the cleaning brush to clean and scrape the heat exchange tube. Combined with the flange cover port and the rotating rod to achieve cleaning operation without disassembly. , use high-density rubber sealing rings and articulated flange covers to improve sealing performance.
It effectively improves cleaning efficiency, simplifies operations, reduces production costs, improves production efficiency, and extends the service life of the equipment.
Smart Images

Figure CN222257923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clean shell and tube heat exchange equipment, in particular to a shell and tube heat exchange equipment which is easy to clean. Background Art
[0002] Tubular heat exchangers are often used in chemical production as temperature control equipment for materials. They are a type of heat exchanger, mainly composed of a shell, a tube bundle, a tube sheet and a head. During use, two different fluids can circulate to control the temperature of the two flows. Baffles are usually installed inside the heat exchanger to prevent short circuits when the fluid circulates inside. After long-term use, there will be a certain amount of attachments composed of impurities accumulated inside, which affects the heat exchange treatment under the liquid circulation state.
[0003] The shell and tube heat exchanger in the prior art generates sewage containing a large amount of microorganisms, flocs, colloids, floating and suspended solid particles during heat exchange work. Therefore, during the use of the heat exchanger, dirt precipitation and scaling often occur on the sewage side of the heat exchange tube bundle, which increases the heat transfer resistance of the heat exchanger, seriously affecting the heat exchange effect and reducing the work efficiency. It also causes damage to the heat exchanger, increases maintenance costs, and reduces the service life of the heat exchanger. To this end, we propose a shell and tube heat exchange equipment that is easy to clean. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a shell and tube heat exchange device that is easy to clean and has the advantages of high cleaning efficiency, etc., and solves the problem of low heat exchange efficiency caused by poor cleaning effect.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shell and tube heat exchange equipment that is easy to clean, comprising a tube box, the right side of the tube box is fixedly connected to a flange cover, the outer side of the flange cover is fixedly connected to a first connecting frame, the interior of the first connecting frame is movably connected to a rotating rod, the outer surface of the rotating rod is movably connected to a second connecting frame, the left side of the flange cover is hinged to a flange cover, the left side of the flange cover is fixedly connected to a box shell, the inner side of the flange cover is fixedly connected to a sealing ring, and the interior of the box shell is fixedly connected to a cleaning structure;
[0006] The cleaning structure includes a main electric box, which is fixedly arranged inside the box shell, a main board is fixedly connected to the bottom of the main electric box, a motor is fixedly connected to the bottom of the main board, a cleaning cabin is fixedly connected to the bottom of the main board, a movable rod is fixedly connected to the output end of the motor, a connecting plate is fixedly connected to the bottom of the main board, a supporting frame is fixedly connected to the bottom of the connecting plate, and a cleaning brush is fixedly connected to the bottom of the movable rod.
[0007] Furthermore, a converter plate is fixedly connected to the interior of the pipe box, a pipe-pass connecting pipe is fixedly connected to the exterior of the pipe box, an equipment flange is fixedly arranged on the exterior of the pipe box, a central axis is fixedly arranged inside the pipe box, and a heat exchange tube is fixedly installed inside the pipe box.
[0008] Furthermore, the sealing ring is made of high-density virgin rubber and has a connecting groove inside. A clamping ring is fixedly connected to the left side of the flange cover, and the size of the clamping ring is compatible with the size of the connecting groove inside the sealing ring.
[0009] Furthermore, a support frame is fixedly connected to the inside of the flange cover, a connecting plate is fixedly connected to the outside of the cleaning chamber, and the main board is connected to the flange cover via the cleaning chamber, the connecting plate and the support frame.
[0010] Furthermore, a central axis is fixedly connected to the left side of the exchanger plate, a heat exchange tube is fixedly connected to the inside of the exchanger plate, and the heat exchange tube is connected to the tube box through the exchanger plate.
[0011] Furthermore, four groups of pipe-side connecting pipes are fixedly connected to the outside of the pipe box, and the four groups of pipe-side connecting pipes are respectively an air inlet pipe, an air outlet pipe, a water inlet pipe, and a water outlet pipe. The open ends of the four groups of pipe-side connecting pipes are fixedly provided with connecting pipe flanges.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] 1. The shell and tube heat exchange equipment which is easy to clean is provided with a cleaning structure, so that the motor starts to rotate, and at the same time drives the movable rod to rotate, thereby driving the cleaning brush, so that the inner wall of the tube hole (heat exchange tube) can be cleaned, and the residue on the inner wall of the tube hole can be scraped off. When the movable rod rotates, the cleaning brush and the scraper arranged on its surface can repeatedly clean the tube hole (heat exchange tube), and the dirt on the tube wall can be thoroughly cleaned, which effectively improves the cleaning efficiency, thereby improving the production efficiency.
[0014] 2. The shell and tube heat exchange equipment which is easy to clean, by providing a flange cover, a rotating rod and a flange cover, does not need to remove the entire tube box from the heat exchanger when cleaning the heat exchanger, and can clean the heat exchange tubes in the inner cavity of the tube box. Moreover, no lifting equipment is needed before cleaning. It has the advantages of simple structure, convenient operation, time saving and labor saving, thereby greatly improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional diagram of the flange cover of the utility model in the open state;
[0016] Figure 2 This is an overall cross-sectional view of the utility model;
[0017] Figure 3 This is a cross-sectional view of the cleaning structure of the utility model.
[0018] In the figure: 1. pipe box; 2. flange cover; 3. first connecting frame; 4. rotating rod; 5. second connecting frame; 6. flange cover; 7. box shell; 8. sealing ring; 9. cleaning structure; 901. main electrical box; 902. main board; 903. motor; 904. cleaning cabin; 905. movable rod; 906. connecting plate; 907. supporting frame; 908. cleaning brush; 10. commutator plate; 11. pipe connection pipe; 12. equipment flange; 13. central axis; 14. heat exchange tube. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 In this embodiment, a shell and tube heat exchange device that is easy to clean includes a tube box 1, a flange cover 2 is fixedly connected to the right side of the tube box 1, a first connecting frame 3 is fixedly connected to the outer side of the flange cover 2, a rotating rod 4 is movably connected inside the first connecting frame 3, a second connecting frame 5 is movably connected to the outer surface of the rotating rod 4, a flange cover 6 is hinged on the left side of the flange cover 2, a box shell 7 is fixedly connected to the left side of the flange cover 6, a sealing ring 8 is fixedly connected to the inner side of the flange cover 6, and a cleaning structure 9 is fixedly connected to the inside of the box shell 7;
[0021] The cleaning structure 9 includes a main electrical box 901, and the main electrical box 901 is fixedly arranged inside the box shell 7, the bottom of the main electrical box 901 is fixedly connected to a main board 902, the bottom of the main board 902 is fixedly connected to a motor 903, the bottom of the main board 902 is fixedly connected to a cleaning cabin 904, the output end of the motor 903 is fixedly connected to a movable rod 905, the bottom of the main board 902 is fixedly connected to a connecting plate 906, the bottom of the connecting plate 906 is fixedly connected to a support frame 907, and the bottom of the movable rod 905 is fixedly connected to a cleaning brush 908.
[0022] In specific implementation, two groups of bristles and wall scrapers are fixedly provided on the outside of the cleaning brush 908, and are evenly distributed in a cross shape on the outside of the cleaning brush 908. The bottom of the main electrical box 901 is electrically connected to the motor 903.
[0023] The first connecting frame 3 and the second connecting frame 5 are both fixedly provided with rotating holes, and the flange cover 2 is connected to the second connecting frame 5 through the first connecting frame 3 and the rotating rod 4, so that the connection principle between the flange cover 2 and the flange cover 6 is the same as the hinge connection principle.
[0024] When implementing, follow these steps:
[0025] 1) First start the main power box 901, which transmits commands to the motor 903;
[0026] 2) Then the motor 903 starts to rotate, and at the same time drives the movable rod 905 to rotate, thereby driving the cleaning brush 908, so as to clean the inner wall of the tube hole (heat exchange tube 14) and scrape off the residue on the inner wall of the tube hole. When the movable rod 905 rotates, the cleaning brush 908 and the scraper provided on its surface can repeatedly clean the tube hole (heat exchange tube 14) and thoroughly clean the dirt on the tube wall;
[0027] 3) After cleaning, inject clean water from the water inlet pipe to discharge the dirt scraped off the pipe wall.
[0028] To sum up, the shell and tube heat exchange equipment which is easy to clean is provided with a cleaning structure 9, so that the motor 903 starts to rotate, and at the same time drives the movable rod 905 to rotate, thereby driving the cleaning brush 908, so that the inner wall of the tube hole (heat exchange tube 14) can be cleaned, and the residue on the inner wall of the tube hole can be scraped off. When the movable rod 905 rotates, the cleaning brush 908 and the scraper arranged on its surface can repeatedly clean the tube hole (heat exchange tube 14), and the dirt on the tube wall can be thoroughly cleaned, thereby effectively improving the cleaning efficiency, thereby improving the production efficiency.
[0029] Furthermore, by providing the flange cover 2, the rotating rod 4, and the flange cover 6, when cleaning the heat exchanger, it is not necessary to remove the entire pipe box 1 from the heat exchanger, and the heat exchange tubes 14 in the inner cavity of the pipe box 1 can be cleaned, and no lifting equipment is required before cleaning. It has the advantages of simple structure, convenient operation, time saving and labor saving, thereby greatly improving production efficiency and reducing production costs.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shell and tube heat exchange device that is easy to clean, comprising a tube box (1), characterized in that: The right side of the pipe box (1) is fixedly connected to a flange cover (2), the outer side of the flange cover (2) is fixedly connected to a first connecting frame (3), the interior of the first connecting frame (3) is movably connected to a rotating rod (4), the outer surface of the rotating rod (4) is movably connected to a second connecting frame (5), the left side of the flange cover (2) is hingedly connected to a flange cover (6), the left side of the flange cover (6) is fixedly connected to a box shell (7), the inner side of the flange cover (6) is fixedly connected to a sealing ring (8), and the interior of the box shell (7) is fixedly connected to a cleaning structure (9); The cleaning structure (9) comprises a main electrical box (901), the main electrical box (901) is fixedly arranged inside the box shell (7), the bottom of the main electrical box (901) is fixedly connected to a main board (902), the bottom of the main board (902) is fixedly connected to a motor (903), the bottom of the main board (902) is fixedly connected to a cleaning cabin (904), the output end of the motor (903) is fixedly connected to a movable rod (905), the bottom of the main board (902) is fixedly connected to a connecting plate (906), the bottom of the connecting plate (906) is fixedly connected to a supporting frame (907), and the bottom of the movable rod (905) is fixedly connected to a cleaning brush (908).
2. The easy-to-clean shell and tube heat exchange equipment according to claim 1, characterized in that: A flow exchange plate (10) is fixedly connected to the interior of the pipe box (1), a pipe-pass pipe (11) is fixedly connected to the exterior of the pipe box (1), an equipment flange (12) is fixedly arranged on the exterior of the pipe box (1), a central axis (13) is fixedly arranged inside the pipe box (1), and a heat exchange pipe (14) is fixedly installed inside the pipe box (1).
3. The easy-to-clean shell and tube heat exchange equipment according to claim 1, characterized in that: The sealing ring (8) is made of high-density virgin rubber and has a connecting groove inside. A clamping ring is fixedly connected to the left side of the flange cover (6), and the size of the clamping ring is compatible with the size of the connecting groove inside the sealing ring (8).
4. The easy-to-clean shell and tube heat exchange equipment according to claim 1, characterized in that: The interior of the flange cover (6) is fixedly connected to a support frame (907), the exterior of the cleaning chamber (904) is fixedly connected to a connection plate (906), and the main board (902) is connected to the flange cover (6) via the cleaning chamber (904), the connection plate (906), and the support frame (907).
5. The easy-to-clean shell and tube heat exchange equipment according to claim 2, characterized in that: The left side of the exchange plate (10) is fixedly connected to a central axis (13), the interior of the exchange plate (10) is fixedly connected to a heat exchange tube (14), and the heat exchange tube (14) is connected to the tube box (1) through the exchange plate (10).
6. The easy-to-clean shell and tube heat exchange equipment according to claim 2, characterized in that: Four groups of pipe-side pipes (11) are fixedly connected to the outside of the pipe box (1), and the four groups of pipe-side pipes (11) are respectively an air inlet pipe, an air outlet pipe, a water inlet pipe, and a water outlet pipe, and the open ends of the four groups of pipe-side pipes (11) are all fixedly provided with pipe flanges.
Citation Information
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