Gear shaft pitch detection device

By setting up an adjustable clamping seat and conical positioning hole in the gear shaft detection device, combined with a bubble meter and a lifting measuring rod, the gear detection efficiency and accuracy problems with large diameter differences are solved, and the gear shaft is quickly and accurately Test.

CN222258077UActive Publication Date: 2024-12-27山东鑫马精密传动有限公司
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Patent Information

Application Number
CN202420510762.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-16
Publication Date
2024-12-27
Estimated Expiration
2034-03-16

AI Technical Summary

Technical Problem

The existing gear shaft pitch detection device cannot quickly detect when facing gears with large diameter differences, and cannot ensure the horizontal placement of the gear shaft, which affects the detection accuracy and efficiency.

Method used

The gear shaft is centeredly positioned by setting an adjustable clamping seat and a conical positioning hole in the detection device, adjusting the clamping seat spacing using studs, detecting the horizontal state of the gear shaft with a horizontal bubble meter, and measuring the rod and sliding by lifting The measuring rod enables fast ranging and rotation measurement.

Benefits of technology

It realizes rapid fixing and accurate measurement of gear shafts of different diameters and lengths, and improves the efficiency and accuracy of gear shaft pitch detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

A gear shaft pitch detection device relates to the technical field of detection devices and comprises a base, two clamping seats are arranged on the base side by side in the horizontal direction, the distance between the two clamping seats is adjustable, a sliding rod is horizontally and fixedly connected to the area, located above the clamping seats, of the base, a connecting rod arranged in a vertical lifting mode is arranged on the sliding rod in a sliding mode, and the connecting rod is connected with the clamping seats. A horizontal bubble instrument is hinged to the lower end of the connecting rod, the sliding rod is slidably provided with a horizontally-arranged measuring ruler, one end of the measuring ruler is fixedly connected with a fixed measuring part, the measuring ruler is slidably provided with a sliding measuring part parallel to the fixed measuring part, and the fixed measuring part is slidably provided with a fixed measuring rod in the vertical direction. The sliding measuring part is slidably provided with a sliding measuring rod along the vertical direction. The gear pitch detection device solves the problems that in the prior art, the diameters of gears on a gear shaft are different, when the diameter difference of two adjacent gears is large, an existing device cannot rapidly detect the distance between the two gears with the large diameter difference, and the gear pitch detection efficiency is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a gear shaft pitch detection device. Background Art

[0002] A gear shaft refers to a mechanical part that supports a rotating part and rotates with it to transmit motion, torque or bending moment. After the gear shaft is processed, in order to ensure the accuracy of the gear shaft, the interval between the two gears on the gear shaft will be tested to ensure the quality of the finished gear shaft.

[0003] The existing detection method is to measure and detect with a ruler. The ruler measurement and detection is slow and inefficient. At the same time, workers are required to repeatedly pull and pull the ruler, which causes a large workload for workers and is not conducive to the processing and production of gear shafts. Therefore, in view of the current situation, it is necessary to improve it.

[0004] The prior art discloses a patent with publication number CN218723770U, which includes a fixed base, a pair of support frames installed on the top of the fixed base, a cross plate connected between the pair of support frames, a fixing mechanism installed between the support frames, the fixing mechanism including a pair of first cylinders, and the pair of first cylinders are installed at the bottom of the cross plate, the output end of the first cylinder is connected to the support plate, a slider is slidably connected to one side of the pair of support frames, and the pair of sliders are connected to the two sides of the support plate, a threaded rod is slidably connected to the other side of the pair of support frames, and the threaded rod is engaged with the inside of the slider, one end of the threaded rod is connected to a fixed plate, and a fixing groove is opened on one side of the fixed plate, and a detection mechanism is installed at the bottom of the cross plate, which can fix gear shafts of different diameters to prevent gear shafts of different diameters from offset during detection.

[0005] As the existing devices including the above patents are used, the shortcomings of the technology are gradually exposed, which are mainly manifested in the following aspects:

[0006] First, the diameters of the gears on the existing gear shafts are different. When the diameter difference between two adjacent gears is large, the existing device cannot quickly detect the distance between the two gears with a large diameter difference, thereby reducing the detection efficiency of the gear pitch.

[0007] Second, due to the different shaft diameters at both ends of the gear shaft, the existing detection device cannot ensure the horizontal placement of the gear shaft when fixing the gear shaft, which affects the detection accuracy of the distance between the two gears.

[0008] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0009] In view of the defects in the prior art, the utility model solves the problem that the gear diameters on the gear shaft in the traditional technology are different. When the diameter difference between two adjacent gears is large, the existing device cannot quickly detect the distance between the two gears with a large diameter difference, thereby reducing the efficiency of gear pitch detection.

[0010] In order to solve the above problems, the utility model provides the following technical solutions:

[0011] The gear shaft pitch detection device comprises a base, on which two clamping seats are arranged in parallel in the horizontal direction, and the distance between the two clamping seats can be adjusted. A sliding rod is horizontally fixed to the area of ​​the base above the clamping seats, and a connecting rod is slidably provided on the sliding rod and is arranged to be lifted and lowered vertically. A horizontal bubble meter is hinged at the lower end of the connecting rod.

[0012] The sliding rod is slidably provided with a horizontally arranged measuring ruler, one end of the measuring ruler is fixedly connected to a fixed measuring part, the measuring ruler is slidably provided with a sliding measuring part arranged in parallel with the fixed measuring part, the fixed measuring part is slidably provided with a fixed measuring rod along the vertical sliding direction, and the sliding measuring part is provided with a sliding measuring rod along the vertical sliding direction.

[0013] As an optimized solution, a side plate is vertically fixed to the base corresponding to each clamping seat, a stud is threadedly connected to the side plate, a turntable is fixed to one end of the stud, and the rotating end of the turntable is fixed to the back of the clamping seat.

[0014] As an optimized solution, the sliding rod is slidably sleeved with a first sliding sleeve, the lower end of the first sliding sleeve is fixedly connected with a sleeve, and the connecting rod is slidably inserted into the lower end of the sleeve.

[0015] As an optimized solution, a first knob is threadedly connected to the outer wall of the sleeve, and the end of the first knob abuts against the connecting rod.

[0016] As an optimized solution, a second sliding sleeve is slidably mounted on the sliding rod, the measuring ruler is fixedly connected to the second sliding sleeve via a connecting block, a second knob is threadedly connected to the second sliding sleeve, and the end of the second knob abuts against the sliding rod.

[0017] As an optimized solution, a T-shaped slide rail is horizontally fixed to the lower surface of the measuring ruler, a slide seat is slidably provided on the slide rail, and the upper end of the sliding measuring part is fixed to the lower surface of the slide seat.

[0018] As an optimized solution, a third knob is threadedly connected to the slide seat, and the end of the third knob abuts against the slide rail.

[0019] As an optimized solution, the fixed measuring part is vertically provided with a sliding groove for avoiding the fixed measuring rod, the outer wall of the fixed measuring rod is flush with the outer wall of the fixed measuring part, and a slideway in a T shape is vertically provided on the inner wall of the sliding groove, a slider is fixedly connected to the inner wall of the fixed measuring rod and is slidably constrained in the slideway, and a fixed stop knob is threadedly connected to the outer wall of the fixed measuring part, and the end of the fixed stop knob abuts against the slider.

[0020] As an optimized solution, the sliding measuring part is vertically provided with a second sliding groove for avoiding the sliding measuring rod, the outer wall of the sliding measuring rod is flush with the outer wall of the sliding measuring part, and the inner wall of the second sliding groove is vertically provided with a second T-shaped slideway, the inner wall of the sliding measuring rod is fixedly connected with a slider that is slidably constrained in the second slideway, and the outer wall of the sliding measuring part is threadedly connected with a sliding stop knob, and the end of the sliding stop knob is against the slider.

[0021] As an optimized solution, the two ends of the sliding rod are correspondingly fixed to the upper ends of the two side plates.

[0022] As an optimized solution, the other end of the stud is fixedly connected to a turning handle.

[0023] As an optimized solution, a conical positioning hole is opened between the opposite end surfaces of the two clamping seats, and the large-diameter ends of the two conical positioning holes are arranged opposite to each other.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] The conical positioning hole is set by the clamping seat to realize the centering of the ends of the gear shafts with different diameters. The distance between the two clamping seats is adjusted by rotating the stud to realize the fixing of gear shafts with different lengths.

[0026] After the gear shaft is fixed, the horizontal bubble gauge is moved to make its lower surface fit with the upper surface of the gear shaft to detect whether the gear shaft is in a horizontal state, thus ensuring the accuracy of the horizontal fixation of the gear shaft;

[0027] By setting a fixed measuring rod and a sliding measuring rod that can be lifted and lowered vertically, the distance measurement of two gears with different diameters can be achieved. The fixed measuring rod is abutted against the side wall of one of the gears, and the sliding measuring rod is slidably set to abut against the side wall of the other gear. By observing the scale lines of the measuring ruler, the distance between the two gears can be quickly measured, thereby improving the measurement speed. By setting a turntable, the gear shaft can be rotated during the measurement process, thereby realizing the detection of the distance between the two gears along the circumferential direction, thereby greatly improving the detection efficiency of the gear shaft tooth pitch. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0029] Figure 1 It is a schematic diagram of the structure of the utility model;

[0030] Figure 2 It is a structural schematic diagram of a slideway 1 of the utility model.

[0031] In the figure: 1-base; 2-clamping seat; 3-conical positioning hole; 4-turntable; 5-stud; 6-handle; 7-level bubble meter; 8-connecting rod; 9-first sliding sleeve; 10-sleeve; 11-first knob; 12-side plate; 13-second sliding sleeve; 14-second knob; 15-measuring ruler; 16-fixed measuring part; 17-sliding measuring part; 18-fixed measuring rod; 19-sliding measuring rod; 20-fixed stop knob; 21-sliding stop knob; 22-slide rail; 23-slide seat; 24-third knob; 25-slide groove one; 26-slide way one. DETAILED DESCRIPTION

[0032] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0033] like Figure 1 and Figure 2 As shown, the gear shaft pitch detection device comprises a base 1, on which two clamping seats 2 are arranged in parallel in the horizontal direction, and the distance between the two clamping seats 2 can be adjusted. A sliding rod is horizontally fixed to the area of ​​the base 1 above the clamping seats 2, and a connecting rod 8 is slidably provided on the sliding rod and is arranged to be lifted vertically. A horizontal bubble meter 7 is hinged at the lower end of the connecting rod 8.

[0034] A horizontally arranged measuring ruler 15 is slidably provided on the slide bar, a fixed measuring part 16 is fixedly connected to one end of the measuring ruler 15, a sliding measuring part 17 arranged in parallel with the fixed measuring part 16 is slidably provided on the measuring ruler 15, a fixed measuring rod 18 is slidably provided on the fixed measuring part 16 along the vertical direction, and a sliding measuring rod 19 is slidably provided on the sliding measuring part 17 along the vertical direction.

[0035] A side plate 12 is vertically fixedly connected to the base 1 corresponding to each clamping seat 2 , and a stud 5 is threadedly connected to the side plate 12 . A turntable 4 is fixedly connected to one end of the stud 5 , and a rotating end of the turntable 4 is fixedly connected to the back of the clamping seat 2 .

[0036] A first sliding sleeve 9 is slidably mounted on the sliding rod, a sleeve 10 is fixedly connected to the lower end of the first sliding sleeve 9 , and the connecting rod 8 is slidably inserted into the lower end of the sleeve 10 .

[0037] A first knob 11 is threadedly connected to the outer wall of the sleeve 10 , and the end of the first knob 11 abuts against the connecting rod 8 .

[0038] A second sliding sleeve 13 is slidably mounted on the sliding rod, a measuring ruler 15 is fixedly connected to the second sliding sleeve 13 through a connecting block, a second knob 14 is threadedly connected to the second sliding sleeve 13, and a distal end of the second knob 14 abuts against the sliding rod.

[0039] A T-shaped slide rail 22 is horizontally fixed to the lower surface of the measuring ruler 15 . A slide seat 23 is slidably provided on the slide rail 22 . The upper end of the sliding measuring part 17 is fixed to the lower surface of the slide seat 23 .

[0040] A third knob 24 is threadedly connected to the slide seat 23 , and a distal end of the third knob 24 abuts against the slide rail 22 .

[0041] The fixed measuring part 16 is vertically provided with a slide groove 25 for avoiding the fixed measuring rod 18. The outer wall of the fixed measuring rod 18 is flush with the outer wall of the fixed measuring part 16. A T-shaped slideway 26 is vertically provided on the inner wall of the slide groove 25. A slider that is slidably constrained in the slideway 26 is fixedly connected to the inner wall of the fixed measuring rod 18. A fixed stop knob 20 is threadedly connected to the outer wall of the fixed measuring part 16, and the end of the fixed stop knob 20 abuts against the slider.

[0042] The sliding measuring part 17 is vertically provided with a second slide groove for avoiding the sliding measuring rod 19. The outer wall of the sliding measuring rod 19 is flush with the outer wall of the sliding measuring part 17. A second slideway in a T shape is vertically provided on the inner wall of the second slide groove. A slider that is slidably constrained in the second slideway is fixedly connected to the inner wall of the sliding measuring rod 19. A sliding stop knob 21 is threadedly connected to the outer wall of the sliding measuring part 17, and the end of the sliding stop knob 21 abuts against the slider.

[0043] The two ends of the slide rod are fixed to the upper ends of the two side plates 12 accordingly.

[0044] The other end of the stud 5 is fixedly connected with a turning handle 6.

[0045] A conical positioning hole 3 is formed between the opposite end surfaces of the two clamping seats 2, and the large-diameter ends of the two conical positioning holes 3 are arranged opposite to each other.

[0046] The working principle of this device is:

[0047] The conical positioning hole 3 is provided on the clamping seat 2 to realize centering of the ends of the gear shafts with different diameters, and the distance between the two clamping seats 2 is adjusted by rotating the stud 5 to realize fixing of the gear shafts with different lengths;

[0048] After the gear shaft is fixed, the horizontal bubble gauge 7 is moved to make its lower surface fit with the upper surface of the gear shaft to detect whether the gear shaft is in a horizontal state, thereby ensuring the accuracy of the horizontal fixation of the gear shaft;

[0049] By setting a fixed measuring rod 18 and a sliding measuring rod 19 that can be lifted and lowered vertically, the distance measurement of two gears with different diameters can be achieved. The fixed measuring rod 18 is abutted against the side wall of one of the gears, and the sliding measuring rod 19 is slidably set to abut against the side wall of the other gear. By observing the scale lines of the measuring ruler 15, the distance between the two gears can be quickly measured, thereby improving the measurement speed. By setting the turntable 4, the gear shaft can be rotated during the measurement process, so that the distance between the two gears can be detected along the circumferential direction, thereby greatly improving the detection efficiency of the gear shaft tooth pitch.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A gear shaft pitch detection device, characterized in that: The invention comprises a base (1), wherein two clamping seats (2) are arranged side by side in the horizontal direction on the base (1), and the spacing between the two clamping seats (2) can be adjusted. A sliding rod is horizontally fixedly connected to the area of ​​the base (1) above the clamping seats (2), and a connecting rod (8) is slidably arranged on the sliding rod and is arranged to be lifted and lowered in the vertical direction. A horizontal bubble meter (7) is hingedly connected to the lower end of the connecting rod (8). The slide bar is slidably provided with a horizontally arranged measuring ruler (15), one end of the measuring ruler (15) is fixedly connected with a fixed measuring part (16), the measuring ruler (15) is slidably provided with a sliding measuring part (17) arranged in parallel with the fixed measuring part (16), the fixed measuring part (16) is slidably provided with a fixed measuring rod (18) in a vertical direction, and the sliding measuring part (17) is slidably provided with a sliding measuring rod (19) in a vertical direction.

2. The gear shaft pitch detection device according to claim 1, characterized in that: A side plate (12) is vertically fixedly connected to the base (1) corresponding to each of the clamping seats (2); a stud (5) is threadedly connected to the side plate (12); a turntable (4) is fixedly connected to one end of the stud (5); and a rotating end of the turntable (4) is fixedly connected to the back side of the clamping seat (2).

3. The gear shaft pitch detection device according to claim 2, characterized in that: The sliding rod is slidably mounted with a first sliding sleeve (9), the lower end of the first sliding sleeve (9) is fixedly connected with a sleeve (10), and the connecting rod (8) is slidably inserted into the lower end of the sleeve (10).

4. The gear shaft pitch detection device according to claim 3, characterized in that: A first knob (11) is threadedly connected to the outer wall of the sleeve (10), and the end of the first knob (11) abuts against the connecting rod (8).

5. The gear shaft pitch detection device according to claim 4, characterized in that: A second sliding sleeve (13) is slidably mounted on the sliding rod, the measuring ruler (15) is fixedly connected to the second sliding sleeve (13) via a connecting block, a second knob (14) is threadedly connected to the second sliding sleeve (13), and the end of the second knob (14) abuts against the sliding rod.

6. The gear shaft pitch detection device according to claim 5, characterized in that: A T-shaped slide rail (22) is horizontally fixed to the lower surface of the measuring ruler (15), a slide seat (23) is slidably provided on the slide rail (22), and the upper end of the sliding measuring part (17) is fixed to the lower surface of the slide seat (23).

7. The gear shaft pitch detection device according to claim 6, characterized in that: A third knob (24) is threadedly connected to the slide seat (23), and a distal end of the third knob (24) abuts against the slide rail (22).

8. The gear shaft pitch detection device according to claim 7, characterized in that: The fixed measuring part (16) is vertically provided with a slide groove (25) for evading the fixed measuring rod (18); the outer wall of the fixed measuring rod (18) is flush with the outer wall of the fixed measuring part (16); a slideway (26) arranged in a T shape is vertically provided on the inner wall of the slide groove (25); a slider slidably constrained in the slideway (26) is fixedly connected to the inner wall of the fixed measuring rod (18); a fixed stop knob (20) is threadedly connected to the outer wall of the fixed measuring part (16); the end of the fixed stop knob (20) abuts against the slider.

9. The gear shaft pitch detection device according to claim 8, characterized in that: The sliding measuring part (17) is vertically provided with a second slide groove for avoiding the sliding measuring rod (19); the outer wall of the sliding measuring rod (19) is flush with the outer wall of the sliding measuring part (17); the inner wall of the second slide groove is vertically provided with a second slideway arranged in a T shape; the inner wall of the sliding measuring rod (19) is fixedly connected with a slider which is slidably constrained in the second slideway; the outer wall of the sliding measuring part (17) is threadedly connected with a sliding stop knob (21); the end of the sliding stop knob (21) abuts against the slider.

10. The gear shaft pitch detection device according to claim 9, characterized in that: A conical positioning hole (3) is provided between the opposite end surfaces of the two clamping seats (2), and the large-diameter ends of the two conical positioning holes (3) are arranged opposite to each other.