Manual detection equipment for brake of truck
By designing manual detection equipment for load-load vehicle brakes, using the chassis, fixing frame, adjustment screw, connecting arms, clamps and pressure sensors, the low detection efficiency and safety of load-load vehicle brakes are solved, and fast and accurate braking force is achieved. Test.
Patent Information
- Application Number
- CN202421166270.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing brake detection method for load-loaded vehicles is inefficient, and braking force problems affect detection safety.
A manual detection device for brakes for load-load vehicles is designed, including a chassis, fixing frame, adjustment screw, connecting arms, clamps, pressure sensors and test motors. Through a simplified operating process, the brake body is quickly fixed and detected, and the pressure sensor reading is evaluated. Braking power.
It greatly improves the efficiency of brake detection, reduces disassembly and assembly time, and ensures the safety and accuracy of detection.
Smart Images

Figure CN222258547U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brakes, in particular to a manual brake detection device for a truck. Background Art
[0002] Automobile brakes are the braking devices of automobiles. Brakes used in automobiles are almost all friction type, which can be divided into two categories: drum type and disc type. The rotating element in the friction pair of drum brakes is the brake drum, and its working surface is a cylindrical surface; the rotating element of disc brakes is the rotating brake disc, with the end face as the working surface, and trucks are generally equipped with drum brakes.
[0003] At present, when testing the brakes of a truck, it is necessary to test whether the braking force is normal. During the test, the brakes need to be installed on the test vehicle, and then the test vehicle is started to brake to test the braking force of the brakes. However, this testing method takes a lot of time in the process of disassembling and assembling the brakes, and the testing efficiency is limited. At the same time, if there is a problem with the braking force of the brakes, the test vehicle will not be able to brake in time, which will also affect the safety of the test.
[0004] Therefore, it is particularly important to design a manual brake detection device for a truck to solve the above-mentioned defects. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model designs a manual detection device for the brakes of a truck. The manual detection device for the brakes of a truck aims to solve the technical problems that, when testing the brakes of a truck under the prior art, the detection efficiency is limited, and if there is a problem with the braking force of the brake, the detection vehicle will not be able to brake in time, which will also affect the safety of the detection.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A manual brake testing device for a truck comprises a chassis, wherein both left and right ends of the top of the chassis are rotatably connected with fixed frames, the tops of two groups of the fixed frames are equipped with adjusting screws, the bottom ends of the front faces of the two groups of the fixed frames are rotatably connected with connecting arms, the inner sides of the two groups of the fixed frames are rotatably connected with fixed seats, the inner sides of the two groups of the fixed seats are fixedly connected with clamping plates, the brake bodies are clamped between the two groups of the clamping plates, pressure sensors are installed inside the two groups of the fixed seats, the right end of the back side of the chassis is fixedly connected with a support frame, the top of the support frame is fixedly equipped with a test motor, and the driving end of the test motor is fixedly connected with a fixing piece.
[0008] As a preferred solution of the utility model, fixing holes are provided at the four corners of the base frame, and the fixing frame and the connecting arm are rotatably connected to the base frame through a connecting plate.
[0009] As a preferred solution of the utility model, the top ends of the two groups of fixed frames are rotatably connected to connecting blocks, the right end of the adjusting screw is rotatably connected to the connecting block, the left end of the adjusting screw is threadedly connected to the connecting block through a connecting sleeve, the right end of the adjusting screw is fixedly connected to an operating handle, and the left end of the adjusting screw is fixedly connected to a limiting block.
[0010] As a preferred solution of the utility model, the ends of the two groups of connecting arms that are close to each other are rotatably connected by a rotating shaft, the ends of the two groups of connecting arms that are far away from each other are threadedly connected with a first fixing stud, and the bottom ends of the two groups of fixing frames and the outsides of the first fixing studs are fixedly connected with fixing blocks.
[0011] As a preferred solution of the utility model, the clamping plate is a hard rubber plate, the upper and lower ends of the clamping plate are fixedly connected to the fixing seat by mounting bolts, and the inner side of the clamping plate is provided with a through groove adapted for use with the pressure sensor.
[0012] As a preferred solution of the utility model, the fixing member includes a connecting box fixedly connected to the output shaft of the test motor, the left end of the connecting box is rotatably connected to the fixing box, and the right side of the fixing box is fixedly connected by a second fixing stud.
[0013] As a preferred solution of the utility model, the inner sides of the connection box and the fixing box are fixedly connected with a fixing sleeve, and the fixing sleeve is a hard rubber sleeve.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model is designed that when the brake body is tested, the bottom of the chassis is fixed through the fixing hole, the first fixing stud is screwed out to release the fixation between the connecting arm and the fixing frame, the adjusting screw is rotated by the operating handle, and the two groups of fixing frames are first opened under the connection of the connecting sleeve, so that the brake body is conveniently placed between the two groups of fixing frames, after the brake body is placed, the adjusting screw is rotated by the operating handle to gather the two groups of fixing frames, so that the brake body is clamped and fixed by the clamping plate, and after the brake body is clamped and fixed, the first fixing stud is screwed on to fix the two groups of fixing frames by using the two groups of connecting arms, and while clamping and fixing it, the brake shaft is placed into the inner side of the connecting box, and then the fixing box is covered and fixed by the second fixing stud, and when the brake body is tested, the brake shaft is driven to rotate by the test motor, so as to control the outer side of the brake body to open, and the brake shaft is pressed against the pressure sensor, and the braking force is tested by observing whether the reading of the pressure sensor is normal, thereby saving the time for disassembling and assembling the brake body and greatly improving the efficiency of the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the inner structure of the plywood of the utility model;
[0018] Figure 3 This is a schematic diagram of the test motor structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the fixing member of the utility model.
[0020] In the figure: 1. base frame; 101. fixing hole; 102. connecting plate; 2. fixing frame; 201. connecting block; 202. connecting sleeve; 203. operating handle; 204. limiting block; 3. adjusting screw; 4. connecting arm; 401. rotating shaft; 402. first fixing stud; 403. fixing block; 5. fixing seat; 6. clamping plate; 601. mounting bolt; 602. through groove; 7. pressure sensor; 8. supporting frame; 9. test motor; 10. fixing piece; 1001. connecting box; 1002. fixing box; 1003. second fixing stud; 1004. fixing sleeve. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Example
[0022] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0023] A manual brake testing device for a truck comprises a chassis 1, wherein both left and right ends of the top of the chassis 1 are rotatably connected with fixed frames 2, the tops of the two groups of fixed frames 2 are provided with adjusting screws 3, the bottom ends of the front faces of the two groups of fixed frames 2 are rotatably connected with connecting arms 4, the inner sides of the two groups of fixed frames 2 are rotatably connected with fixed seats 5, the inner sides of the two groups of fixed seats 5 are fixedly connected with clamping plates 6, the brake bodies are clamped between the two groups of clamping plates 6, pressure sensors 7 are installed inside the two groups of fixed seats 5, the right end of the back side of the chassis 1 is fixedly connected with a support frame 8, the top of the support frame 8 is fixedly provided with a test motor 9, and the driving end of the test motor 9 is fixedly provided with a fixing member 10.
[0024] First, fixing holes 101 are opened at the four corners of the base frame 1, and the fixing frame 2 and the connecting arm 4 are rotatably connected to the base frame 1 through the connecting plate 102. The bottom of the base frame 1 is fixed through the fixing holes 101, and the fixing frame 2 and the connecting arm 4 are installed on the base frame 1 through the connecting plate 102.
[0025] Furthermore, the top ends of the two groups of fixed frames 2 are rotatably connected with a connecting block 201, the right end of the adjusting screw 3 is rotatably connected to the connecting block 201, the left end of the adjusting screw 3 is threadedly connected to the connecting block 201 through a connecting sleeve 202, the right end of the adjusting screw 3 is fixedly connected with an operating handle 203, and the left end of the adjusting screw 3 is fixedly connected to a limiting block 204. When the brake body is inspected, the adjusting screw 3 is rotated by the operating handle 203, and the two groups of fixed frames 2 are first opened under the connection of the connecting sleeve 202, so that the brake body can be conveniently placed between the two groups of fixed frames 2. After the brake body is placed, the adjusting screw 3 is rotated by the operating handle 203 to gather the two groups of fixed frames 2, so that the brake body is clamped and fixed by the clamping plate 6, thereby saving the time for disassembling and assembling the brake body and greatly improving the efficiency of inspection.
[0026] Then, the ends of the two groups of connecting arms 4 that are close to each other are rotatably connected by the rotating shaft 401, and the ends of the two groups of connecting arms 4 that are far away from each other are threadedly connected with the first fixing stud 402, and the bottom ends of the two groups of fixing frames 2 and the outsides of the first fixing stud 402 are fixedly connected with fixing blocks 403. Before the fixation inspection of the brake body, the first fixing stud 402 is unscrewed to release the fixation between the connecting arm 4 and the fixing frame 2, so as to facilitate the opening of the fixing frame 2 into the brake body. After the brake body is clamped and fixed, the first fixing stud 402 is screwed on to fix the two groups of fixing frames 2 using the two groups of connecting arms 4.
[0027] Furthermore, the clamping plate 6 is a hard rubber plate, and the upper and lower ends of the clamping plate 6 are fixedly connected to the fixing seat 5 by mounting bolts 601. A through groove 602 adapted for use with the pressure sensor 7 is provided on the inner side of the clamping plate 6. The clamping plate 6 made of hard rubber plate can ensure the fixing effect of the brake body while avoiding pinching the outer side of the brake body. The clamping plate 6 is fixed by mounting bolts 601 for easy disassembly and replacement. The pressure sensor 7 is located in the inner side of the through groove 602. When the brake body is tested, the pressure sensor 7 contacts the outer side of the brake body. The brake body is opened to make it against the pressure sensor 7, and the braking force is detected by observing whether the reading of the pressure sensor 7 is normal.
[0028] Secondly, the fixing part 10 includes a connecting box 1001 fixedly connected to the output shaft of the test motor 9, the left end of the connecting box 1001 is rotatably connected to the fixing box 1002, and the right side of the fixing box 1002 is fixedly connected by a second fixing stud 1003. When the brake body is tested, the brake shaft is placed into the inner side of the connecting box 1001 while being clamped and fixed, and then the fixing box 1002 is covered and fixed by the second fixing stud 1003. When the brake body is tested, the brake shaft is driven to rotate by the test motor 9, thereby controlling the outer side of the brake body to open, and it presses against the pressure sensor 7 to detect the braking force.
[0029] Finally, the inner sides of the connecting box 1001 and the fixing box 1002 are fixedly connected with a fixing sleeve 1004, which is a hard rubber sleeve. The fixing sleeve 1004 made of the hard rubber sleeve can fix the brake shaft of the brake body while avoiding damage to the outer side of the brake shaft.
[0030] In this embodiment, the implementation scenario is specifically as follows: when the brake body is tested, the bottom of the base frame 1 is fixed through the fixing hole 101, the first fixing stud 402 is screwed out to release the fixation between the connecting arm 4 and the fixing frame 2, the adjusting screw 3 is rotated by the operating handle 203, and the two sets of fixing frames 2 are first opened under the connection of the connecting sleeve 202, so that the brake body can be placed between the two sets of fixing frames 2. After the brake body is placed, the adjusting screw 3 is rotated by the operating handle 203 to gather the two sets of fixing frames 2, so that the brake body is clamped and fixed by the clamping plate 6. After the brake body is clamped and fixed, the first fixing stud 402 is screwed on to use Two groups of connecting arms 4 are fixed between two groups of fixed frames 2. While clamping and fixing them, their brake shafts are placed inside the connecting box 1001, and then the fixed box 1002 is covered and fixed by the second fixing stud 1003. When the brake body is tested, the brake shaft is driven to rotate by the test motor 9, thereby controlling the outer side of the brake body to open, which is against the pressure sensor 7. By observing whether the reading of the pressure sensor 7 is normal, the braking force is tested. The whole operation process is simple and convenient. Compared with the existing detection method of the truck brake, the utility model can improve the detection efficiency of the truck brake through design.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A manual brake testing device for a truck, comprising a chassis (1), characterized in that: The left and right ends of the top of the base frame (1) are both rotatably connected to fixed frames (2), the top ends of the two groups of fixed frames (2) are installed with adjusting screws (3), the bottom ends of the front faces of the two groups of fixed frames (2) are both rotatably connected to connecting arms (4), the inner sides of the two groups of fixed frames (2) are both rotatably connected to fixed seats (5), the inner sides of the two groups of fixed seats (5) are both fixedly connected with clamping plates (6), the brake bodies are clamped between the two groups of clamping plates (6), and the insides of the two groups of fixed seats (5) are both installed with pressure sensors (7), the right end of the back side of the base frame (1) is fixedly connected to a support frame (8), the top end of the support frame (8) is fixedly installed with a test motor (9), and the driving end of the test motor (9) is fixedly connected with a fixing member (10).
2. A manual brake testing device for a truck according to claim 1, characterized in that: The four corners of the base frame (1) are each provided with fixing holes (101), and the fixing frame (2) and the connecting arm (4) are both rotatably connected to the base frame (1) via a connecting plate (102).
3. A manual brake testing device for a truck according to claim 1, characterized in that: The top ends of the two groups of fixed frames (2) are rotatably connected to a connecting block (201), the right end of the adjusting screw (3) is rotatably connected to the connecting block (201), the left end of the adjusting screw (3) is threadedly connected to the connecting block (201) via a connecting sleeve (202), the right end of the adjusting screw (3) is fixedly connected to an operating handle (203), and the left end of the adjusting screw (3) is fixedly connected to a limiting block (204).
4. A manual brake testing device for a truck according to claim 1, characterized in that: The ends of the two groups of connecting arms (4) that are close to each other are rotatably connected via a rotating shaft (401), the ends of the two groups of connecting arms (4) that are far away from each other are both threadedly connected to a first fixing stud (402), and the bottom ends of the two groups of fixing frames (2) and located outside the first fixing stud (402) are both fixedly connected to a fixing block (403).
5. The manual brake testing device for a truck according to claim 1, characterized in that: The clamping plate (6) is a hard rubber plate. The upper and lower ends of the clamping plate (6) are fixedly connected to the fixing seat (5) via mounting bolts (601). A through slot (602) adapted for use with the pressure sensor (7) is provided on the inner side of the clamping plate (6).
6. A manual brake testing device for a truck according to claim 1, characterized in that: The fixing member (10) comprises a connection box (1001) fixedly connected to the output shaft of the test motor (9), the left end of the connection box (1001) being rotatably connected to a fixing box (1002), and the right side of the fixing box (1002) being fixedly connected via a second fixing stud (1003).
7. A manual brake testing device for a truck according to claim 6, characterized in that: The inner sides of the connection box (1001) and the fixing box (1002) are both fixedly connected with a fixing sleeve (1004), and the fixing sleeve (1004) is a hard rubber sleeve.
