Training device
Through the design of the training device, the installation process is simulated by pushing parts and limit blocks, and the problems of low installation yield of parts structure deformation and low installation yield during the assembly process are solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202323344495.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-08
AI Technical Summary
During the production and assembly process, when manually installing the components, they cannot be installed in place at once, resulting in deformation of the parts structure, affecting the installation yield and increasing production costs.
Provide a training device, including a base plate, a first push member, a second push member and a limit block, pushing the two push members away from each other through the workpiece, making the workpiece connect the limit block, simulating the installation process, and training the installation method of the workpiece to the operator , ensure that the force and force acting position are uniform.
It improves the installation yield of production and assembly, reduces production costs, and avoids deformation of parts structure and repeated installation.
Smart Images

Figure CN222260288U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of product assembly, and in particular to a training device. Background Art
[0002] During production and assembly, manual work is required, such as the cable connector. If it cannot be installed in one go, external forces may easily cause partial structural deformation of the part during removal, affecting the next installation, resulting in low installation yield and waste of materials, indirectly increasing production costs. Utility Model Content
[0003] In view of this, it is necessary to provide a training device that can improve production yield and reduce production costs.
[0004] An embodiment of the present application provides a training device for training how to install a workpiece on a product, comprising a base plate, two first pushers, two second pushers and a limiting block. The two first pushers are connected to the base plate, and the two first pushers are spaced apart along a first direction. Each first pusher includes a first pusher portion, and the first pusher portion is slidably arranged in the first direction. The two second pushers are connected to the base plate, and the two second pushers are spaced apart along a second direction. Each second pusher includes a second pusher portion, and the second pusher portion is slidably arranged in the second direction, and the first direction is perpendicular to the second direction. The limiting block is connected to the base plate, and the limiting block connects the two first pushers and the two second pushers to form an installation port. When the workpiece is arranged at the installation port, the workpiece is used to push the two first pushers and the two second pushers away from each other at the same time, so that the workpiece is connected to the limiting block. After the workpiece is connected to the limiting block, the two first pushers and the two second pushers are used to press the workpiece.
[0005] The training device of the present application pushes the two first pushing parts and the two second pushing parts away from each other at the same time through the workpiece, so that the workpiece is connected to the limit block, thereby simulating the installation of the workpiece, thereby training the installation techniques of the operators, which is beneficial for the operators to control the installation force and the position of the force, so that the workpiece is subjected to roughly uniform force during installation, avoiding repeated installation, thereby improving production yield and reducing production costs.
[0006] Optionally, in some embodiments of the present application, the base plate is provided with a first groove and a second groove, the first groove extends along the first direction, the first pushing member is provided in the first groove, the second groove extends along the second direction, the second pushing member is provided in the second groove, the first groove and the second groove intersect in the first area, and the limit block is installed in the first area.
[0007] Optionally, in some embodiments of the present application, the limit block includes a limit body and multiple connecting parts, the limit body is arranged in the first area, the multiple connecting parts are connected to the limit body and extend beyond the first area, and the first pushing part and the second pushing part are connected to the connecting parts.
[0008] Optionally, in some embodiments of the present application, the first pushing member includes a first sliding member and a first fixed block, the first fixed block is fixedly connected to the base plate, the first sliding member is disposed in the first groove, and the first pushing portion is slidably connected to the first sliding member.
[0009] Optionally, in some embodiments of the present application, the first pushing portion includes a first pushing block and a first elastic member, the first pushing block is slidingly arranged along the first direction, one end of the first elastic member is connected to the first pushing block, and the other end is connected to the first fixed block.
[0010] Optionally, in some embodiments of the present application, the first pushing portion includes a first connecting block, the first connecting block is connected to the first sliding member, the first pushing block is fixedly connected to the first connecting block, and the first elastic member connects the first fixed block and the first connecting block, which is conducive to improving the stability of the movement of the first pushing block.
[0011] Optionally, in some embodiments of the present application, the first push block is provided with a first extension portion, the first extension portion is provided with a first curved surface, and the workpiece is provided with a second curved surface. When the workpiece is installed, the first curved surface is used to abut the second curved surface.
[0012] Optionally, in some embodiments of the present application, the first sliding member includes a first sliding block and a first sliding rail, the first sliding rail is arranged in the first groove, and the first sliding block is connected to the first sliding rail.
[0013] Optionally, in some embodiments of the present application, the first connecting block is provided with a first hole, the first fixing block is provided with a second hole, and the first elastic member is provided in the first hole and the second hole, which is conducive to improving the stability of the first elastic member when it is compressed.
[0014] Optionally, in some embodiments of the present application, the second pushing member includes a second sliding member and a second fixed block, the second fixed block is fixedly connected to the base plate, the second sliding member is arranged in the second groove, the second pushing portion includes a second pushing block and a second elastic member, the second pushing block slides along the second direction and is connected to the second sliding member, one end of the second elastic member is connected to the second pushing block, and the other end is connected to the second fixed block. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The diagram shows the structure of a training device in one embodiment.
[0016] Figure 2 A structural diagram of a training device in another state according to an embodiment is shown.
[0017] Figure 3 The figure shows an exploded schematic diagram of a training device in one embodiment.
[0018] Figure 4 A partial structural diagram of a training device in an embodiment is shown.
[0019] Description of main component symbols
[0020] Training device 100
[0021] Bottom plate 10
[0022] First region 10a
[0023] First groove 11
[0024] Second groove 12
[0025] Step 13
[0026] First pusher 20
[0027] First pushing portion 21
[0028] First push block 211
[0029] First extension portion 211a
[0030] First curved surface 2111
[0031] First elastic member 212
[0032] First connection block 213
[0033] First hole 2131
[0034] First sliding member 22
[0035] First slider 221
[0036] First slide rail 222
[0037] First fixing block 23
[0038] Second hole 231
[0039] Second pusher 30
[0040] Second pushing portion 31
[0041] Second push block 311
[0042] Second extension portion 311a
[0043] The third arc surface 3111
[0044] Second elastic member 312
[0045] Second connection block 313
[0046] The third hole 3131
[0047] Second sliding member 32
[0048] Second fixing block 33
[0049] Fourth hole 331
[0050] Limit block 40
[0051] Limiting body 41
[0052] Connecting portion 42
[0053] Mounting port 40a
[0054] Workpiece 200
[0055] Second arc-shaped surface 201
[0056] First direction X
[0057] Second direction Y
[0058] The following specific embodiments will further illustrate the present application in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0059] The following detailed description is illustrative and non-limiting. It is intended to provide a basic understanding of the present application and is not intended to identify the key or decisive elements of the present application or to limit the scope of protection. As long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any manner.
[0060] When a component is referred to as being “disposed on” another component, it can be directly disposed on the other component or there may be a component intervening therebetween. When a component is referred to as being “connected to” another component, it can be directly connected to the other component or there may be a component intervening therebetween.
[0061] An embodiment of the present application provides a training device for training how to install a workpiece on a product, comprising a base plate, two first pushers, two second pushers and a limiting block. The two first pushers are connected to the base plate, and the two first pushers are spaced apart along a first direction. Each first pusher includes a first pusher portion, and the first pusher portion is slidably arranged in the first direction. The two second pushers are connected to the base plate, and the two second pushers are spaced apart along a second direction. Each second pusher includes a second pusher portion, and the second pusher portion is slidably arranged in the second direction, and the first direction is perpendicular to the second direction. The limiting block is connected to the base plate, and the limiting block connects the two first pushers and the two second pushers to form an installation port. When the workpiece is arranged at the installation port, the workpiece is used to push the two first pushers and the two second pushers away from each other at the same time, so that the workpiece is connected to the limiting block. After the workpiece is connected to the limiting block, the two first pushers and the two second pushers are used to press the workpiece.
[0062] The training device of the present application pushes the two first pushing parts and the two second pushing parts away from each other at the same time through the workpiece, so that the workpiece is connected to the limit block, thereby simulating the installation of the workpiece, thereby training the installation techniques of the operators, which is beneficial for the operators to control the installation force and the position of the force, so that the workpiece is subjected to roughly uniform force during installation, avoiding repeated installation, thereby improving production yield and reducing production costs.
[0063] Some embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0064] See also Figure 1 and Figure 2 One embodiment of the present application provides a training device 100 for training how to install a workpiece 200 on a product. The training device 100 includes a base plate 10, two first pushers 20, two second pushers 30, and a limit block 40. The two first pushers 20 are connected to the base plate 10, and the two first pushers 20 are arranged at intervals along a first direction X. Each first pusher 20 includes a first push portion 21, which is slidably arranged in the first direction X. The two second pushers 30 are connected to the base plate 10, and the two second pushers 30 are arranged at intervals along a second direction Y. Each second pusher 30 includes a second push portion 31, which is slidably arranged in the second direction Y. The first direction X is perpendicular to the second direction Y. The limit block 40 is connected to the base plate 10, and the limit block 40 connects the two first push portions 21 and the two second push portions 31, and forms an installation opening 40a. When the workpiece 200 is arranged at the installation port 40a, the workpiece 200 is used to push the two first pushing parts 21 and the two second pushing parts 31 away from each other at the same time, so that the workpiece 200 is connected to the limit block 40. After the workpiece 200 is connected to the limit block 40, the two first pushing parts 21 and the two second pushing parts 31 are used to press the workpiece 200.
[0065] The training device 100 of the present application pushes the two first pushing parts 21 and the two second pushing parts 31 away from each other at the same time through the workpiece 200, so that the workpiece 200 is connected to the limit block 40, thereby simulating the installation of the workpiece, thereby training the installation techniques of the operators, which is beneficial for the operators to control the installation force and the position of the force, so that the workpiece 200 is subjected to roughly uniform force during installation, avoiding repeated installation, thereby improving production yield and reducing production costs.
[0066] In this application, the workpiece 200 is a roughly rectangular parallelepiped structure having four sides. The two first pushers 20 correspond to two of the sides, and the two second pushers 30 correspond to the other two sides. It is understood that when the workpiece 200 has more than four sides, the number of first pushers 20 and second pushers 30 can be increased accordingly. This application uses two first pushers 20 and two second pushers 30 as an example for illustration.
[0067] See also Figure 3In some embodiments, the base plate 10 defines a first groove 11 and a second groove 12. The first groove 11 extends along a first direction X, and the first pusher 20 is disposed in the first groove 11. The second groove 12 extends along a second direction Y, and the second pusher 30 is disposed in the second groove 12. The first groove 11 and the second groove 12 intersect in a first region 10a, and the limit block 40 is installed in the first region 10a.
[0068] In some embodiments, the training device 100 includes a plurality of feet 13 mounted on a side of the base plate 10 facing away from the first pusher 20 and the second pusher 30. The plurality of feet 13 can increase the stability of the training device 100. Alternatively, the training device 100 includes four feet 13, each mounted at a corner of the base plate 10.
[0069] In some embodiments, the first pusher 20 includes a first sliding member 22 and a first fixing block 23. The first sliding member 22 is disposed in the first groove 11, and the first fixing block 23 is connected to the base plate 10. The first pusher 21 is slidably connected to the first sliding member 22. The first pusher 21 can slide back and forth in the first direction X via the first sliding member 22.
[0070] In some embodiments, the first groove 11 penetrates the bottom plate 10 along the first direction X, and the first fixing block 23 is fixedly connected to the first groove 11 .
[0071] In some embodiments, the first pushing portion 21 includes a first pushing block 211 and a first elastic member 212. The first pushing block 211 is slidably arranged along the first direction X. One end of the first elastic member 212 is connected to the first pushing block 211, and the other end is connected to the first fixing block 23. When the workpiece 200 is installed, the workpiece 200 abuts against the two first pushing blocks 211, causing the first pushing blocks 211 to compress the first elastic member 212 and move them away from each other. When installation is complete, the first elastic member 212 pushes the two first pushing blocks 211 toward each other, pressing the opposite sides of the workpiece 200.
[0072] In some embodiments, please also see Figure 4 The first push block 211 is provided with a first extension portion 211a, the first extension portion 211a is provided with a first curved surface 2111, and the workpiece 200 is provided with a second curved surface 201. When the workpiece 200 is installed, the first curved surface 2111 is used to abut the second curved surface 201, so that the workpiece 200 contacts the first push block 211, reducing the resistance to the movement of the first push block 211, and facilitating simulation operations.
[0073] In some embodiments, the first sliding member 22 includes a first slider 221 and a first slide rail 222 . The first slide rail 222 is disposed in the first groove 11 , and the first slider 221 is connected to the first slide rail 222 . The first push block 211 is fixedly connected to the first slider 221 .
[0074] In some embodiments, the first pushing portion 21 includes a first connecting block 213, the first connecting block 213 is connected to the first slider 221, the first pushing block 211 is fixedly connected to the first connecting block 213, and the first elastic member 212 connects the first fixed block 23 and the first connecting block 213. The provision of the first connecting block 213 helps to improve the stability of the movement of the first pushing block 211.
[0075] In some embodiments, the first connecting block 213 has a first hole 2131 , the first fixing block 23 has a second hole 231 , and the first elastic member 212 is disposed in the first hole 2131 and the second hole 231 , which helps to improve the stability of the first elastic member 212 when compressed.
[0076] See also Figure 3 In some embodiments, the second pusher 30 includes a second sliding member 32 and a second fixing block 33. The second sliding member 32 is disposed in the second groove 12, and the second fixing block 33 is connected to the base plate 10. The second pusher 31 is slidably connected to the second sliding member 32. The second pusher 31 can slide back and forth in the second direction Y through the second sliding member 32.
[0077] In some embodiments, the second groove 12 penetrates the bottom plate 10 along the second direction Y, and the second fixing block 33 is fixedly connected to the second groove 12 .
[0078] In some embodiments, the second pushing portion 31 includes a second pushing block 311 and a second elastic member 312. The second pushing block 311 is slidably arranged along the second direction Y. One end of the second elastic member 312 is connected to the second pushing block 311, and the other end is connected to the second fixing block 33. When the workpiece 200 is being installed, the workpiece 200 abuts against the two second pushing blocks 311, causing the second pushing blocks 311 to compress the second elastic member 312 and move them away from each other. When installation is complete, the second elastic member 312 pushes the two second pushing blocks 311 toward each other, pressing the other opposing sides of the workpiece 200.
[0079] In some embodiments, the second push block 311 is provided with a second extension portion 311a, the second extension portion 311a is provided with a third curved surface 3111, and each side surface of the workpiece 200 is provided with a second curved surface 201. When the workpiece 200 is installed, the third curved surface 3111 abuts against the second curved surface 201, so that the workpiece 200 is in contact with the second push block 311, reducing the resistance to the movement of the second push block 311, and facilitating simulation operations.
[0080] In some embodiments, the length of the first extension portion 211a along the first direction X is greater than the length of the second extension portion 311a along the second direction Y. In other embodiments, the length of the first extension portion 211a along the first direction X is less than or equal to the length of the second extension portion 311a along the second direction Y. This facilitates matching of the first extension portion 211a and the second extension portion 311a with the size of the workpiece 200, helps reduce resistance to movement of the first push block 211 and the second push block 311, and facilitates simulation operations.
[0081] In some embodiments, the structure of the second sliding member 32 is the same as that of the first sliding member 22 .
[0082] In some embodiments, the second pushing portion 31 includes a second connecting block 313, which is connected to the second sliding member 32. The second pushing block 311 is fixedly connected to the second connecting block 313, and the second elastic member 312 is connected to the second fixed block 33 and the second connecting block 313. The provision of the second connecting block 313 helps to improve the stability of the movement of the second pushing block 311.
[0083] In some embodiments, the second connecting block 313 has a third hole 3131 , the second fixing block 33 has a fourth hole 331 , and the second elastic member 312 is disposed in the third hole 3131 and the fourth hole 331 , which helps to improve the stability of the second elastic member 312 when compressed.
[0084] See also Figure 4 In some embodiments, the limit block 40 includes a limit body 41 and multiple connecting parts 42. The limit body 41 is arranged in the first area 10a. The multiple connecting parts 42 are connected to the limit body 41 and extend beyond the first area 10a. The first pushing part 21 and the second pushing part 31 are connected to the connecting parts 42.
[0085] In some embodiments, the connecting portion 42 is located on the moving path of the first connecting block 213, and is used to limit the position of the first connecting block 213, and further limit the position of the first push block 211 and the first extension portion 211a, so that when the workpiece 200 is installed, it is convenient for the first curved surface 2111 to abut against the second curved surface 201, which is conducive to simulating the installation of the workpiece 200.
[0086] In some embodiments, the connecting portion 42 is located on the moving path of the second connecting block 313, and is used to limit the position of the second connecting block 313, and further limit the position of the second push block 311 and the second extension portion 311a, so that when the workpiece 200 is installed, it is convenient for the third curved surface 3111 to abut the second curved surface 201, which is further beneficial to simulate the installation of the workpiece 200.
[0087] When using the training device 100, the workpiece 200 is first fastened to the mounting opening 40a. The workpiece 200 is then pressed so that the second curved surface 201 abuts the first curved surface 2111 and the third curved surface 3111. The two first push blocks 211 and the two second push blocks 311 are then pushed away from each other, so that the workpiece 200 is connected to the retaining body 41, simulating the completion of the installation of the workpiece 200. The first elastic member 212 then rebounds, pushing the two first push blocks 211 to press against two opposite sides of the workpiece 200. The second elastic member 312 rebounds, pushing the two second push blocks 311 to press against other opposite sides of the workpiece 200. When the two first push blocks 211 and the two second push blocks 311 move away from each other at approximately the same time, it indicates that the force applied to the workpiece 200 during installation is approximately uniform. When removing the workpiece 200 , the second curved surface 201 abuts against the first curved surface 2111 and the third curved surface 3111 by pulling the workpiece 200 , and the two first pushing blocks 211 and the two second pushing blocks 311 are pushed away from each other, thereby removing the workpiece 200 .
[0088] The training device 100 of the present application pushes the two first pushing parts 21 and the two second pushing parts 31 away from each other at the same time through the workpiece 200, so that the workpiece 200 is connected to the limit block 40, thereby simulating the installation of the workpiece, thereby training the installation techniques of the operators, which is beneficial for the operators to control the installation force and the position of the force, so that the workpiece 200 is subjected to roughly uniform force during installation, avoiding repeated installation, thereby improving production yield and reducing production costs.
[0089] Those skilled in the art should recognize that the above embodiments are merely intended to illustrate the present application and are not intended to limit the present application. As long as they are within the spirit of the present application, appropriate changes and modifications to the above embodiments fall within the scope disclosed in the present application.
Claims
1. A training device for training how to install a workpiece on a product, characterized in that: include: Base plate; Two first pushing members, the two first pushing members are connected to the bottom plate, the two first pushing members are spaced apart along a first direction, each of the first pushing members comprises a first pushing portion, and the first pushing portion is slidably arranged in the first direction; Two second pushing members, the two second pushing members are connected to the bottom plate, the two second pushing members are spaced apart along a second direction, each of the second pushing members comprises a second pushing portion, the second pushing portion is slidably arranged in the second direction, and the first direction is perpendicular to the second direction; A limit block connected to the bottom plate, the limit block connects the two first push parts and the two second push parts to form a mounting opening; When the workpiece is arranged at the installation opening, the workpiece is used to push the two first pushing parts and the two second pushing parts away from each other at the same time, so that the workpiece is connected to the limit block. After the workpiece is connected to the limit block, the two first pushing parts and the two second pushing parts are used to press the workpiece.
2. The training device according to claim 1, characterized in that: The base plate is provided with a first groove and a second groove, the first groove extends along the first direction, the first pushing member is provided in the first groove, the second groove extends along the second direction, the second pushing member is provided in the second groove, the first groove and the second groove intersect in a first area, and the limit block is installed in the first area.
3. The training device according to claim 2, characterized in that: The limiting block includes a limiting body and a plurality of connecting parts, the limiting body is arranged in the first area, the plurality of connecting parts connect the limiting body and extend beyond the first area, and the first pushing part and the second pushing part connect the connecting parts.
4. The training device according to claim 2, characterized in that: The first pushing member includes a first sliding member and a first fixing block, the first fixing block is fixedly connected to the bottom plate, the first sliding member is disposed in the first groove, and the first pushing portion is slidably connected to the first sliding member.
5. The training device according to claim 4, characterized in that: The first pushing portion includes a first pushing block and a first elastic member. The first pushing block is slidably arranged along the first direction. One end of the first elastic member is connected to the first pushing block, and the other end is connected to the first fixing block.
6. The training device according to claim 5, characterized in that: The first pushing portion includes a first connecting block, the first connecting block is connected to the first sliding member, the first pushing block is fixedly connected to the first connecting block, and the first elastic member connects the first fixed block and the first connecting block.
7. The training device according to claim 5, characterized in that: The first push block is provided with a first extending portion, the first extending portion is provided with a first arcuate surface, the workpiece is provided with a second arcuate surface, and when the workpiece is installed, the first arcuate surface is used to abut against the second arcuate surface.
8. The training device according to claim 5, characterized in that: The first sliding member includes a first sliding block and a first sliding rail, the first sliding rail is arranged in the first groove, and the first sliding block is connected to the first sliding rail.
9. The training device according to claim 6, characterized in that: The first connecting block is provided with a first hole, the first fixing block is provided with a second hole, and the first elastic member is provided in the first hole and the second hole.
10. The training device according to claim 2, characterized in that: The second pushing member includes a second sliding member and a second fixed block, the second fixed block is fixedly connected to the base plate, the second sliding member is arranged in the second groove, the second pushing portion includes a second pushing block and a second elastic member, the second pushing block is slidably connected to the second sliding member along the second direction, one end of the second elastic member is connected to the second pushing block, and the other end is connected to the second fixed block.
