Junction box, monitoring device, gas stripping reflux device and sewage treatment system
By designing the combination of cylindrical junction box and locking nut, the problem of insecure junction box installation in the sewage treatment system is solved, and higher installation efficiency and service life are achieved, ensuring the safety of the system.
Patent Information
- Application Number
- CN202420797125.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The installation of the junction box of the gas lifting and return device in the existing sewage treatment system is insufficient, resulting in the junction box falling off, posing a safety hazard to the system.
A junction box including a cylindrical junction box, a locking nut and a sealing cover is designed, and is installed on the pipe through a cylindrical structure and a raised structure, and is fixed with a locking nut to ensure a tight connection between the junction box and the pipe.
It improves the installation firmness of the junction box, reduces installation difficulty and damage to the pipe, extends the service life, and avoids performance degradation and safety hazards caused by aging of materials.
Smart Images

Figure CN222262065U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sewage treatment, and in particular to a junction box, a monitoring device, an air lift reflux device and a sewage treatment system. Background Art
[0002] In the sewage treatment process, the gas lift reflux device is one of the key equipment to ensure the treatment effect. To ensure its normal operation, it is necessary to monitor the working status of the gas lift reflux pipeline in real time. At present, most of the junction boxes of the monitoring devices on the market are installed with glue. This installation method has the problem of insufficient firmness. Over time, the glue may age and fail, causing the junction box to fall off the pipeline, posing a safety hazard to the sewage treatment system. Therefore, it is necessary to design a firmly installed junction box for use in the monitoring device of the water outlet of the gas lift reflux pipeline. Summary of the invention
[0003] In view of this, the embodiments of the present disclosure provide a junction box, a monitoring device, a gas lift reflux device and a sewage treatment system, which at least partially solve the problems existing in the prior art.
[0004] In a first aspect, an embodiment of the present disclosure provides a junction box for use in a monitoring device for a water outlet of a gas lift return pipe, the junction box comprising a cylindrical junction box, a locking nut and a sealing cover. The cylindrical junction box comprises a main body and a protrusion, the outer contour surface of the main body is provided with a thread, the protrusion is provided at one end of the main body, and the outer diameter of the protrusion is greater than the outer diameter of the main body; the locking nut is used for threaded connection with the main body; the inner contour surface of the sealing cover is provided with a thread, and the sealing cover is threadedly connected to one end of the main body away from the protrusion.
[0005] According to a specific implementation of an embodiment of the present disclosure, the main body includes a cylindrical portion and a partition portion, the partition portion divides the inner cavity of the cylindrical portion into a first area close to the sealing cover and a second area close to the protrusion, the first area is used to accommodate the cable assembly, and the second area is used to accommodate the electrode assembly.
[0006] According to a specific implementation of the embodiment of the present disclosure, a mounting hole connecting the first area and the second area is provided on the partition portion, and the mounting hole is used to install the electrode.
[0007] According to a specific implementation of the embodiment of the present disclosure, the bottom sleeve is a solid cylindrical rod, and the top sleeve and the middle sleeve are hollow cylinders with different diameters.
[0008] According to a specific implementation of an embodiment of the present disclosure, the partition portion includes a central portion and a surrounding portion arranged around the central portion, and along the direction from the first area to the second area, the size of the central portion is smaller than the size of the surrounding portion, and the mounting hole is arranged in the surrounding portion.
[0009] According to a specific implementation of the embodiment of the present disclosure, a penetrating second mounting hole is provided on the sealing cover, and the second mounting hole is used for installing the cable waterproof connector.
[0010] According to a specific implementation of the embodiment of the present disclosure, the sealing cover includes an accommodating cavity communicated with the second mounting hole, and the accommodating cavity is used to accommodate the sealing assembly.
[0011] According to a specific implementation of the embodiment of the present disclosure, the material of at least one of the cylindrical junction box, the locking nut and the sealing cover is ASA plastic.
[0012] In a second aspect, an embodiment of the present disclosure provides a monitoring device, wherein the detection device includes a junction box according to any one of the embodiments of the first aspect.
[0013] In a third aspect, an embodiment of the present disclosure provides a gas lift reflux device, which includes a gas lift reflux pipeline and a monitoring device of the aforementioned second aspect embodiment, wherein the monitoring device is arranged at the water outlet of the gas lift reflux pipeline.
[0014] In a fourth aspect, an embodiment of the present disclosure provides a sewage treatment system, the sewage treatment system comprising the gas lift reflux device of the embodiment of the third aspect mentioned above.
[0015] The junction box in the embodiment of the present disclosure includes a cylindrical junction box, a locking nut and a sealing cover. The cylindrical junction box includes a main body and a protrusion, the outer contour surface of the main body is provided with a thread, the protrusion is provided at one end of the main body, and the outer diameter of the protrusion is greater than the outer diameter of the main body; the locking nut is used to be threadedly connected with the main body; the inner contour surface of the sealing cover is provided with a thread, and the sealing cover is threadedly connected with one end of the main body away from the protrusion. The present disclosure adopts a cylindrical junction box as the main structure of the junction box, and the cylindrical structure is convenient for opening a corresponding installation circular hole on the pipeline, reducing the difficulty of opening the hole and installation, reducing damage to the pipeline, and improving installation efficiency. In addition, a protrusion structure is provided, and the protrusion is set inside the pipeline during installation, and the locking nut is used to tighten and fix it outside the pipeline to ensure a tight connection between the junction box and the pipeline. Since the outer diameter of the protrusion is greater than the outer diameter of the main body, that is, the outer diameter of the protrusion is greater than the installation circular hole on the pipeline, the junction box is restricted from moving in the direction outside the pipeline, and the locking nut restricts the junction box from moving in the direction inside the pipeline, so that the connection between the junction box and the pipeline is sufficiently firm. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 A disassembly schematic diagram of a junction box provided in an embodiment of the first aspect of the present disclosure;
[0018] Figure 2 A schematic cross-sectional view of a cylindrical junction box of a junction box provided in an embodiment of the first aspect of the present disclosure;
[0019] Figure 3 A schematic cross-sectional view of a sealing cover of a junction box provided in an embodiment of the first aspect of the present disclosure.
[0020] Reference numerals:
[0021] 10. Junction box; 1. Cylindrical junction box; 11. Main body; 111. Cylinder; 112. Partition; 112a. First mounting hole; 112b. Center; 112c. Surrounding; 113. First area; 114. Second area; 12. Protrusion; 2. Locking nut; 3. Sealing cover; 31. Second mounting hole; 32. Accommodating chamber. DETAILED DESCRIPTION
[0022] The embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.
[0023] The following describes the embodiments of the present disclosure through specific examples, and those skilled in the art can easily understand other advantages and effects of the present disclosure from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present disclosure. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present disclosure.
[0024] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein may be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present disclosure, it should be understood by those skilled in the art that an aspect described herein may be implemented independently of any other aspect, and two or more of these aspects may be combined in various ways. For example, any number of aspects described herein may be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein may be used to implement this device and / or practice this method.
[0025] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present disclosure. The drawings only show components related to the present disclosure rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0026] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the aspects described may be practiced without these specific details.
[0027] In the sewage treatment process, the gas lift reflux device is one of the key equipment to ensure the treatment effect. To ensure its normal operation, it is necessary to monitor the working status of the gas lift reflux pipeline in real time. At present, the junction boxes of the monitoring devices on the market have many problems such as complex structure, inconvenient installation, and poor durability. Specifically, the existing junction boxes mainly have the following problems:
[0028] 1) The material is not resistant to aging: The existing junction boxes are mainly made of ABS material, which is easily affected by environmental factors and ages during long-term use, resulting in a decrease in the performance of the junction box and a shortened service life.
[0029] 2) The shape is not convenient for installation: the existing junction boxes are mostly square in shape, which is difficult to install when opening holes on the pipe. It not only increases the complexity of installation, but also may cause unnecessary damage to the pipe.
[0030] 3) Large volume occupies pipe flow area: The existing junction box is relatively large in size. After installation, it will occupy a certain pipe flow area, affecting the flow capacity of the pipe, which may lead to reduced sewage treatment efficiency.
[0031] 4) Unsound installation: Existing junction boxes are usually installed with glue, which is not strong enough. Over time, the glue may age and fail, causing the junction box to fall off the pipe, posing a safety hazard to the sewage treatment system.
[0032] To solve the above problems, the embodiments of the present invention provide a junction box, a monitoring device, a gas lift reflux pipe and a sewage treatment system. The junction box, the monitoring device, the gas lift reflux device and the sewage treatment system of the embodiments of the present invention will be described below in conjunction with the accompanying drawings.
[0033] Please refer to the figure, Figure 1A schematic diagram of the disassembly of a junction box 10 provided in the embodiment of the first aspect of the present disclosure. The embodiment of the first aspect of the present disclosure provides a junction box 10, which is used in a monitoring device for the water outlet of a gas lift return pipe, and the junction box 10 includes a cylindrical junction box 1, a locking nut 2 and a sealing cover 3. The cylindrical junction box 1 includes a main body 11 and a protrusion 12, and a thread is provided on the outer contour surface of the main body 11. The protrusion 12 is provided at one end of the main body 11, and the outer diameter of the protrusion 12 is larger than the outer diameter of the main body 11; the locking nut 2 is used for threaded connection with the main body 11; the inner contour surface of the sealing cover 3 is provided with a thread, and the sealing cover 3 is threadedly connected to one end of the main body 11 away from the protrusion 12. Optionally, the height of the cylindrical main body 11 is 50 mm and the outer diameter is 50 mm. The protrusion 12 protrudes 10 mm relative to the main body 11.
[0034] The present disclosure adopts a cylindrical junction box 1 as the main structure of the junction box 10. The cylindrical structure facilitates the opening of corresponding installation circular holes on the pipeline, reduces the difficulty of opening holes and installation, reduces damage to the pipeline, and improves installation efficiency. In addition, a protrusion 12 is provided. During installation, the protrusion 12 is arranged inside the pipeline, and a locking nut 2 is used to tighten and fix the outside of the pipeline to ensure a tight connection between the junction box 10 and the pipeline. Since the outer diameter of the protrusion 12 is larger than the outer diameter of the main body 11, that is, the outer diameter of the protrusion 12 is larger than the installation circular hole on the pipeline, the junction box 10 is restricted from moving in the direction outside the pipeline, and the locking nut 2 restricts the junction box 10 from moving in the direction inside the pipeline, so that the connection between the junction box 10 and the pipeline is sufficiently firm.
[0035] Please refer to Figure 1 and Figure 2 , Figure 2 A schematic cross-sectional view of a cylindrical junction box 1 of a junction box 10 provided as an embodiment of the first aspect of the present disclosure, in some optional embodiments, the main body 11 includes a cylindrical portion 111 and a partition portion 112, the partition portion 112 divides the inner cavity of the cylindrical portion 111 into a first area 113 close to the sealing cover 3 and a second area 114 close to the protrusion 12, the first area 113 is used to accommodate the cable assembly, and the second area 114 is used to accommodate the electrode assembly. The inner cavity of the cylindrical portion 111 is divided into functional areas by the partition portion 112 to ensure that the practicality of the product and the orderliness of the installation of the cable assembly and the electrode assembly are not violated. In addition, by rationally planning and utilizing the internal structure of the main body 11, the volume of the junction box 10 is greatly reduced, thereby reducing the problem of occupying the flow area of the pipeline after installation, and ensuring that the flow capacity of the pipeline is not affected.
[0036] In some optional embodiments, a first mounting hole 112a is provided on the partition portion 112 to connect the first area 113 and the second area 114, and the first mounting hole 112a is used to install the electrode. The first mounting hole 112a is provided to facilitate the electrode to pass through the first mounting hole 112a to be electrically connected to the cable assembly located in the first area 113, and the first mounting hole 112a can also play a certain role in limiting the electrode.
[0037] In some optional embodiments, the partition portion 112 includes a central portion 112b and a surrounding portion 112c arranged around the central portion 112b. Along the direction from the first area 113 to the second area 114, the size of the central portion 112b is smaller than the size of the surrounding portion 112c, and the first mounting hole 112a is arranged in the surrounding portion 112c.
[0038] In these optional embodiments, the thickness of the central portion 112b is relatively small, so that the space between the first area 113 and the second area 114 is large enough to facilitate the installation and arrangement of the cable assembly and the electrode assembly, and the thickness of the surrounding portion 112c is greater than the thickness of the central portion 112b, which can improve the structural strength of the partition portion 112. In addition, the first mounting hole 112a is arranged in the surrounding portion 112c with a larger thickness, and the hole depth of the first mounting hole 112a is also relatively large, which can better protect and limit the electrode.
[0039] Please refer to Figure 3 , Figure 3 A cross-sectional schematic diagram of a sealing cover 3 of a junction box 10 provided in an embodiment of the first aspect of the present disclosure. In some optional embodiments, a penetrating second mounting hole 31 is provided on the sealing cover 3, and the second mounting hole 31 is used to install a cable waterproof connector to ensure the waterproof performance of the cable connection.
[0040] In some optional embodiments, the sealing cover 3 includes a receiving cavity 32 communicating with the second mounting hole 31, and the receiving cavity 32 is used to receive a sealing component, providing an additional waterproof sealing measure to ensure the waterproof performance of the junction box 10. Exemplarily, the sealing component includes a sealing gasket.
[0041] In some optional embodiments, at least one of the cylindrical junction box 1, the locking nut 2 and the sealing cover 3 is made of ASA plastic. ASA plastic has excellent weather resistance and anti-aging properties, and can significantly extend the service life of the junction box 10 and reduce the risk of performance degradation and damage caused by material aging. The cylindrical junction box 1, the locking nut 2 and the sealing cover 3 can all be made of ASA plastic, or they can be partially made of ASA plastic, for example, only the parts that are prone to aging or damage are made of ASA plastic.
[0042] In a second aspect, an embodiment of the present disclosure provides a monitoring device, the detection device comprising the junction box 10 of any one of the embodiments of the first aspect described above.
[0043] In a third aspect, an embodiment of the present disclosure provides a gas lift reflux device, which includes a gas lift reflux pipeline and a monitoring device of the aforementioned second aspect embodiment, wherein the monitoring device is arranged at the water outlet of the gas lift reflux pipeline.
[0044] In a fourth aspect, an embodiment of the present disclosure provides a sewage treatment system, the sewage treatment system comprising the gas lift reflux device of the embodiment of the third aspect mentioned above.
[0045] The monitoring device, gas lift reflux device and sewage treatment system provided in the embodiments of the present disclosure all include the junction box 10 provided in the aforementioned first aspect embodiment, and have all the beneficial effects of the junction box 10 in the aforementioned first aspect embodiment, which will not be described here to avoid repetition.
[0046] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present disclosure should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A junction box, used for monitoring the outlet of a gas lift return pipe, characterized in that: include: A cylindrical junction box, comprising a main body and a protrusion, wherein the outer contour surface of the main body is provided with a thread, the protrusion is provided at one end of the main body, and the outer diameter of the protrusion is greater than the outer diameter of the main body; A locking nut, used for threaded connection with the main body; The sealing cover has an inner contour surface provided with threads, and the sealing cover is threadedly connected to an end of the main body away from the protrusion.
2. The junction box according to claim 1, characterized in that: The main body includes a cylindrical portion and a partition portion, wherein the partition portion divides the inner cavity of the cylindrical portion into a first area close to the sealing cover and a second area close to the protrusion, the first area is used to accommodate a cable assembly, and the second area is used to accommodate an electrode assembly.
3. The junction box according to claim 2, characterized in that: The partition portion is provided with a first mounting hole communicating with the first area and the second area, and the first mounting hole is used for mounting an electrode.
4. The junction box according to claim 3, characterized in that: The partition portion includes a central portion and a surrounding portion arranged around the central portion. Along the direction from the first area to the second area, the size of the central portion is smaller than the size of the surrounding portion, and the first mounting hole is arranged in the surrounding portion.
5. The junction box according to claim 1, characterized in that: The sealing cover is provided with a penetrating second mounting hole, and the second mounting hole is used for mounting a cable waterproof connector.
6. The junction box according to claim 5, characterized in that: The sealing cover includes an accommodating cavity communicated with the second mounting hole, and the accommodating cavity is used to accommodate the sealing assembly.
7. The junction box according to claim 1, characterized in that: At least one of the cylindrical junction box, the locking nut and the sealing cover is made of ASA plastic.
8. A monitoring device, characterized in that: The monitoring device comprises a junction box according to any one of claims 1 to 7.
9. A gas stripping reflux device, characterized in that: The gas lift reflux device comprises a gas lift reflux pipeline and a monitoring device as claimed in claim 8, and the monitoring device is arranged at the water outlet of the gas lift reflux pipeline.
10. A sewage treatment system, characterized in that: The sewage treatment system comprises the gas stripping reflux device as claimed in claim 9.