Flat wire winding mechanism
By setting up a correction tube and a winding barrel in the online winding mechanism, the motor and transmission device provide sufficient tension, the problem of insufficient tension during the winding process is solved, and the tight winding and efficient production of flat wires are achieved.
Patent Information
- Application Number
- CN202421034190.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
At present, the wire winding mechanism has insufficient tension during the winding process, resulting in a soft winding effect, creating nodes, affecting aesthetics and production quality.
A flat wire winding mechanism is designed. By setting up a correction tube and a winding cylinder, the output rod and track are driven by a motor, and combined with the sliding block and the threaded rod, providing sufficient tension and calibration mechanism to make the flat wire specification consistent and the winding is tight.
The tight entanglement of flat lines is achieved, which reduces knotting, improves winding efficiency and aesthetics, and improves production quality.
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Figure CN222262441U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire winding, in particular to a flat wire winding mechanism. Background Art
[0002] Generally, the enameled wire used in motor windings is divided into round wire and flat wire according to the cross-sectional shape. When the round wires are arranged with each other, there is a large gap between the outer circles. Compared with round wires, flat wires of the same cross-sectional area take up less space than round wires when arranged due to their shape characteristics. Therefore, the same winding slot space can accommodate flat wires with larger cross-sections.
[0003] The current wire winding mechanism has the problem of insufficient tension during the winding process, which results in a loose winding effect and knots, affecting the aesthetics of the winding and reducing the production quality. Therefore, we propose a flat wire winding mechanism. Utility Model Content
[0004] The purpose of the utility model is to provide a flat wire winding mechanism, which calibrates the flat wire by setting a correction tube, so that when the motor is started, the flat wire can be smoothly pulled out of the correction tube, and the specifications of the flat wire are consistent, thereby achieving tight winding of the flat wire, solving the problem of insufficient tension in the winding process of the existing wire winding mechanism, resulting in a loose winding effect and the generation of nodes, affecting the aesthetics of the winding and reducing the production quality.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a flat wire winding mechanism, comprising a support plate, a rotating disc is fixedly connected to the top of the support plate, a limiting column is rotatably connected to the center of the top of the rotating disc, and a limiting ring is arranged on the back of the limiting column;
[0007] The bottom of the limiting ring is fixedly connected to the top of the support plate, a motor is arranged behind the limiting ring, an output rod 1 is fixedly connected to the front output end of the motor, an outer surface of the output rod 1 is transmission-connected to a crawler 1, and a threaded rod is transmission-connected to the right side of the crawler 1, and power is provided by the setting of the crawler.
[0008] Furthermore, the front and back sides of the threaded rod are rotatably connected to a bearing column one, the bottoms of the two bearing columns one are fixedly connected to the top of the support plate, and the sides of the two bearing columns one close to each other are rotatably connected to two sliding rods, which can support the equipment through the setting of the support plate.
[0009] Furthermore, the outer surfaces of the two sliding rods are slidably connected with sliding blocks, the outer surface of the threaded rod is threadedly connected to the inner wall of the sliding block, and the top of the sliding block is fixedly connected with a correction tube. Specifically, the left side of the correction tube is set as a curved surface, which greatly protects the flat wire and reduces the wear of the flat wire by the correction tube, thereby calibrating the flat wire, so that when the motor is started, the flat wire can be smoothly pulled out of the correction tube, and the specifications of the flat wire are consistent, thereby achieving tight winding of the flat wire.
[0010] Furthermore, a bearing column 2 is arranged on the right side of the two bearing columns 1, and the bearing column 2 located at the back is rotatably connected to a rotating rod 1 on the front side, and a wiping rod is fixedly connected to the front side of the rotating rod 1. There are two wiping rods, and the winding tube can be fixed by the setting of the wiping rod.
[0011] Furthermore, a winding cylinder is inserted into the front of the wiper rod at the back, and the front of the winding cylinder contacts the back of the wiper rod at the front. A sliding rod is fixedly connected to the front of the wiper rod, and a spring is sleeved on the outer surface of the sliding rod to provide elastic force.
[0012] Furthermore, the front side of the spring is fixedly connected to the front side of the inner wall of the second rotating rod, the outer surface of the sliding rod is slidably connected to the inner wall of the second rotating rod, the front side of the second rotating rod passes through the second bearing column and extends to the outside, the outer surface of the second rotating rod is transmission-connected with the second track, the back of the second track is provided with a second motor, the front output end of the second motor is fixedly connected with an output rod second, the outer surface of the second output rod is transmission-connected with the inner wall of the second track, the bottom of the motor is fixedly connected to the top of the support plate, and the bottom of the second motor is fixedly connected to the top of the support plate. Specifically, the output rod second is driven by the second motor, and then the winding drum is driven by the cooperation of the second track. Through the setting of the second motor, the winding drum generates sufficient pulling force, so that the flat wire winding operation can be stably completed during the winding process.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model provides a correction tube, specifically a curved surface on the left side of the correction tube, which greatly protects the flat wire and reduces the wear of the correction tube on the flat wire, thereby calibrating the flat wire so that when the motor 2 is started, the flat wire can be smoothly pulled out of the correction tube and the specifications of the flat wire are consistent, thereby achieving tight winding of the flat wire.
[0015] 2. The utility model sets a winding drum, specifically, drives the output rod 2 through the motor 2, and then cooperates with the track 2 to make the winding drum. Through the setting of the motor 2, the winding drum generates sufficient pulling force, so that the flat wire can be stably wound during the winding process.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the threaded rod of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the second rotating rod of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the sliding rod of the utility model;
[0022] Figure 5 This is a schematic diagram of the winding drum structure of the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Support plate; 2. Turntable; 21. Limit column; 22. Limit ring; 3. Motor; 31. Output rod 1; 32. Track 1; 33. Bearing column 1; 34. Correction tube; 35. Sliding rod; 36. Threaded rod; 37. Sliding block; 4. Bearing column 2; 41. Turning rod 1; 42. Winding cylinder; 43. Turning rod 2; 431. Spring; 432. Sliding rod; 433. Wiping rod; 44. Track 2; 45. Motor 2; 451. Output rod 2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 As shown, the utility model is a flat wire winding mechanism, comprising a support plate 1, a rotating disc 2 is fixedly connected to the top of the support plate 1, a limiting column 21 is rotatably connected to the center of the top of the rotating disc 2, and a limiting ring 22 is arranged on the back of the limiting column 21;
[0027] The bottom of the limiting ring 22 is fixedly connected to the top of the support plate 1, and a motor 3 is arranged behind the limiting ring 22. The front output end of the motor 3 is fixedly connected to an output rod 31, and the outer surface of the output rod 31 is transmission-connected to a track 32, and the right side of the track 32 is transmission-connected to a threaded rod 36.
[0028] The front and back sides of the threaded rod 36 are both rotatably connected to the bearing columns 33, the bottoms of the two bearing columns 33 are fixedly connected to the top of the support plate 1, and the sides of the two bearing columns 33 close to each other are both rotatably connected to two sliding rods 35.
[0029] The outer surfaces of the two sliding rods 35 are slidably connected with sliding blocks 37, the outer surfaces of the threaded rods 36 are threadedly connected with the inner walls of the sliding blocks 37, and the top of the sliding blocks 37 is fixedly connected with the correction tube 34. Specifically, the left side of the correction tube 34 is a curved surface, which greatly protects the flat wire and reduces the wear of the flat wire by the correction tube 34, thereby calibrating the flat wire, so that when the motor 45 is started, the flat wire can be smoothly pulled out of the correction tube 34, and the specifications of the flat wire are consistent, thereby achieving tight winding of the flat wire.
[0030] A bearing column 2 4 is arranged on the right side of the two bearing columns 1 33 . The bearing column 2 4 located at the back is rotatably connected to a rotating rod 1 41 on the front side. A wiping rod 433 is fixedly connected to the front side of the rotating rod 1 41 . There are two wiping rods 433 .
[0031] The front of the wiping rod 433 at the back is plugged with a winding drum 42, the front of the winding drum 42 contacts the back of the wiping rod 433 at the front, the front of the wiping rod 433 is fixedly connected with a sliding rod 432, and the outer surface of the sliding rod 432 is sleeved with a spring 431.
[0032] The front of the spring 431 is fixedly connected to the front of the inner wall of the rotating rod 43, the outer surface of the sliding rod 432 is slidably connected to the inner wall of the rotating rod 43, the front of the rotating rod 43 penetrates the load-bearing column 4 and extends to the outside, the outer surface of the rotating rod 43 is transmission-connected with the track 44, the back of the track 44 is provided with a motor 45, the front output end of the motor 45 is fixedly connected with the output rod 451, the outer surface of the output rod 451 is transmission-connected to the inner wall of the track 44, the bottom of the motor 3 is fixedly connected to the top of the support plate 1, and the bottom of the motor 45 is fixedly connected to the top of the support plate 1. Specifically, the output rod 451 is driven by the motor 45, and then the winding drum 42 is driven by the cooperation of the track 44. Through the setting of the motor 45, the winding drum 42 generates sufficient pulling force, so that the flat wire can be stably wound during the winding process.
[0033] A specific application of this embodiment is: when in use, the edge wire to be wound is inserted into the limiting column 21, and then one end of the flat wire is pulled out and passed through the limiting ring 22 upward to ensure that the flat wire will not be tangled together when pulling it, and then the flat wire is pulled to the left to pass through the correction tube 34. Since the left side of the correction tube 34 is a curved surface, the flat wire is greatly protected and the wear of the correction tube 34 on the flat wire is reduced. Then, the card grooves set on the front and back of the winding tube 42 are respectively adapted to the wiping rod 433 set on the front of the rotating rod 41, and the wiping rod 433 set on the back of the sliding rod 432. Since the wiping rod 433 gives the sliding rod 432 a rebound force through the spring 431, the winding tube 42 can be clamped and tightened. The flat wire is fixed, thereby pulling the flat wire to the outer surface of the winding drum 42 for winding one circle, and then starting the motor 2 45, and driving the output rod 2 451 through the motor 2 45, and then the winding drum 42 is made to rotate with the cooperation of the track 2 44, so that the winding drum 42 and the rotating rod 1 41 follow the rotation, so that the flat wire is wound on the surface of the winding drum 42, and at the same time starting the motor 3, and driving the track 1 32 to rotate through the output rod 1 31, so as to cooperate with the rotation of the threaded rod 36, thereby making the sliding block 37 reciprocate on the outer surface of the threaded rod 36 in cooperation with the sliding rod 35, so that the flat wire also reciprocates, so that the wire end is wound more evenly on the outer surface of the winding drum 42, and at the same time can reduce the knotting of the flat wire, thereby improving the winding efficiency.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A flat wire winding mechanism, comprising a support plate (1), a rotating disk (2) being fixedly connected to the top of the support plate (1), characterized in that: The top center of the rotating disk (2) is rotatably connected to a limiting post (21), and a limiting ring (22) is provided on the back of the limiting post (21); The bottom of the limiting ring (22) is fixedly connected to the top of the support plate (1); a motor (3) is arranged behind the limiting ring (22); an output rod (31) is fixedly connected to the front output end of the motor (3); a track (32) is transmission-connected to the outer surface of the output rod (31); and a threaded rod (36) is transmission-connected to the right side of the track (32).
2. A flat wire winding mechanism according to claim 1, characterized in that: The front and back sides of the threaded rod (36) are both rotatably connected to a bearing column (33); the bottoms of the two bearing columns (33) are fixedly connected to the top of the support plate (1); and the sides of the two bearing columns (33) close to each other are both rotatably connected to two sliding rods (35).
3. A flat wire winding mechanism according to claim 2, characterized in that: The outer surfaces of the two sliding rods (35) are slidably connected with sliding blocks (37), the outer surface of the threaded rod (36) is threadedly connected with the inner wall of the sliding block (37), and the top of the sliding block (37) is fixedly connected with a correction tube (34).
4. A flat wire winding mechanism according to claim 3, characterized in that: A bearing column 2 (4) is arranged on the right side of the two bearing columns 1 (33); the bearing column 2 (4) located at the back is rotatably connected to a rotating rod 1 (41) on the front side; the rotating rod 1 (41) is fixedly connected to a wiping rod (433) on the front side; and the number of the wiping rods (433) is two.
5. A flat wire winding mechanism according to claim 4, characterized in that; The front side of the wiping rod (433) located at the back side is plugged with a winding drum (42), the front side of the winding drum (42) contacts the back side of the wiping rod (433) located at the front side, the front side of the wiping rod (433) is fixedly connected with a sliding rod (432), and the outer surface of the sliding rod (432) is sleeved with a spring (431).
6. A flat wire winding mechanism according to claim 5, characterized in that: The front surface of the spring (431) is fixedly connected to the front surface of the inner wall of the second rotating rod (43), the outer surface of the sliding rod (432) is slidably connected to the inner wall of the second rotating rod (43), and the front surface of the second rotating rod (43) penetrates the second bearing column (4) and extends to the outside.
7. A flat wire winding mechanism according to claim 6, characterized in that: The outer surface of the second rotating rod (43) is transmission-connected with the second crawler (44), the back of the second crawler (44) is provided with the second motor (45), the front output end of the second motor (45) is fixedly connected with the second output rod (451), the outer surface of the second output rod (451) is transmission-connected with the inner wall of the second crawler (44), the bottom of the motor (3) is fixedly connected with the top of the support plate (1), and the bottom of the second motor (45) is fixedly connected with the top of the support plate (1).
