Small DBC board feeding device of IGBT high-speed chip mounter

The small DBC board feeding device for IGBT high-speed placement machines addresses inefficiencies in loading and unloading small boards by using a device with integrated suction and lifting mechanisms, ensuring rapid material transfer and heat dissipation, thus improving production efficiency.

CN222263516UActive Publication Date: 2024-12-27SUZHOU GUANGDAI ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420651399.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-27
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Existing IGBT high-speed placement machines face inefficiencies in feeding small-sized DBC boards due to the use of waffle plates, which result in slow loading and unloading speeds, affecting overall production efficiency.

Method used

A small DBC board feeding device for IGBT high-speed placement machines, featuring a device body with a feeding and discharging channel, a suction component, linear motor, lifting structures, and cooling fans, enabling quick material placement and unloading without stopping the machine, and preventing silo clogging through blocking structures.

Benefits of technology

The device facilitates faster loading and unloading of small DBC boards, ensures continuous production without interruptions, and maintains heat dissipation, thereby enhancing production efficiency and preventing material accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an IGBT high-speed chip mounter small DBC board feeding device, which relates to the IGBT high-speed chip mounter feeding field and comprises a device body, a feeding channel is installed on the back of the top of the device body, a discharging channel is installed on the front of the top of the device body, and the left sides of the bottoms of the feeding channel and the discharging channel are symmetrically and movably connected with suction assemblies. A linear motor is mounted on the back face of the left side of the device body, a movable frame is electrically connected to the outer wall of the linear motor, a mounting frame is mounted on the left side of the movable frame, and a lifting structure is mounted on the front face of the right side of the device body. The small DBC board feeding device of the IGBT high-speed chip mounter is more suitable for small-size DBC boards during feeding work, and compared with feeding through single waffle disc placement, the small-size DBC board feeding device of the IGBT high-speed chip mounter is shorter in material placement time and capable of fast feeding and discharging work without shutdown in the production process.
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Description

Technical Field

[0001] The utility model relates to the field of feeding of an IGBT high-speed chip mounter, in particular to a small DBC board feeding device of the IGBT high-speed chip mounter. Background Art

[0002] The placement machine is also called the placement machine or surface mount system. In the production line, it is configured after the dispensing machine or screen printing machine. It is a device that accurately places surface mount components on the pads by moving the placement head. It is divided into manual and fully automatic types.

[0003] When the IGBT high-speed placement machine is working, the DBC needs to be placed on the carrier for mounting. However, the existing technology usually uses a waffle plate for feeding. However, the waffle plate is not suitable for feeding small-sized DBC boards. At the same time, the efficiency of the waffle plate is low when placing materials, and the loading and unloading speeds during the production process are slow, which affects the overall production efficiency.

[0004] Therefore, it is necessary to propose a small DBC board feeding device for IGBT high-speed placement machine to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a small DBC board feeding device for an IGBT high-speed placement machine, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] The small DBC board feeding device of the IGBT high-speed placement machine comprises a device body, a feeding channel is installed on the back of the top of the device body, a discharging channel is installed on the front of the top of the device body, a suction component is symmetrically and movably connected to the left side of the bottom of the feeding channel and the discharging channel, a protective head is movably connected to the left side of the suction component, and a material bin is placed on the top of the feeding channel and the discharging channel;

[0008] A linear motor is installed on the back side of the left side of the device body, the outer wall of the linear motor is electrically connected to a movable frame, a mounting frame is installed on the left side of the movable frame, and a lifting structure is installed on the front side of the right side of the device body.

[0009] Preferably, synchronous conveyor belts are installed in the inner cavities of the feed channel and the discharge channel, and a base plate is symmetrically fixedly connected to the front and back sides of the bottom of the inner cavity of the device body, and a pushing cylinder is fixedly connected to the top of the base plate, and a connecting frame is fixedly connected to the left side of the pushing cylinder, and the connecting frame is movably connected to the top of the base plate, and a first lifting cylinder is fixedly connected to the top of the connecting frame, and the top of the first lifting cylinder is fixedly connected to the bottom of the suction assembly.

[0010] Preferably, a protective head is movably connected to the left side of the inner cavity of the suction component, and a buffer spring is movably connected to the left side of the inner cavity of the suction component. The buffer spring is fixedly connected to the left side of the inner cavity of the suction component, and an adaptation groove is opened on the right side of the bottom of the silo, and the size of the adaptation groove and the protective head are matched.

[0011] Preferably, a controller is fixedly connected to the right side of the device body, an electrical box is fixedly connected to the right side of the bottom of the inner cavity of the device body, and cooling fans are symmetrically fixedly connected to the right sides of the front and back of the device body.

[0012] Preferably, a feed blocking structure is fixedly connected to the left side of the back side of the feed channel, and the feed blocking structure includes a hydraulic push rod and a blocking head. A silo is installed on the top of the mounting frame, and a material trough with a size matching the silo is opened at the bottom of the mounting frame.

[0013] Preferably, a second lifting cylinder is fixedly connected to the bottom of the inner cavity of the lifting structure, and a lifting head is fixedly connected to the top of the second lifting cylinder, and the size of the lifting head is matched with that of the inner cavity of the silo.

[0014] Beneficial Effects

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The small DBC board feeding device of the IGBT high-speed placement machine is more suitable for DBC boards of smaller sizes when loading. Compared with the single-plate placement feeding of the waffle plate, the material placement time of this device is shorter, and the loading and unloading work can be carried out quickly without stopping the machine during the production process. By setting up two cooling fans, the normal heat dissipation of the electrical box can be guaranteed when it is working, so as to prevent it from stopping.

[0017] 2. The small DBC board feeding device of the IGBT high-speed placement machine can drive the suction component to move left and right and up and down by starting the set pushing cylinder and connecting frame. When the position of the hopper needs to be transferred, the hopper can be driven by the suction component to leave the feeding channel and enter the discharging channel, so as to facilitate the feeding and unloading of the hopper. At the same time, the suction component has a buffer spring, which can prevent over-pushing when the protective head is working.

[0018] 3. The small DBC board feeding device of the IGBT high-speed placement machine can block the subsequent silos when the silo is feeding by starting the set feeding blocking structure, so as to prevent the silo from accumulating and clogging during feeding. The silo that needs to be fed can be installed by the set mounting frame, and the silo can be driven to move to the lifting structure through the movable frame by starting the set linear motor. The DBC board in the inner cavity of the silo can be ejected by starting the set lifting head, so as to achieve the feeding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the front side of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the inner cavity of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the feed channel of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the suction component of the utility model.

[0023] In the figure: 1. Device body; 2. Controller; 3. Electrical box; 4. Cooling fan; 5. Feed channel; 6. Discharge channel; 7. Bin; 8. Feed blocking structure; 9. Connecting frame; 10. First lifting cylinder; 11. Suction assembly; 12. Protective head; 13. Adapter slot; 14. Linear motor; 15. Movable frame; 16. Mounting frame; 17. Lifting structure; 18. Second lifting cylinder; 19. Lifting head; 20. Synchronous conveyor belt; 21. Pushing cylinder; 22. Bottom plate. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1-Figure 4As shown, a small DBC board feeding device for an IGBT high-speed placement machine includes a device body 1, a feed channel 5 is installed on the back of the top of the device body 1, a discharge channel 6 is installed on the front of the top of the device body 1, a suction component 11 is symmetrically and movably connected to the left side of the bottom of the feed channel 5 and the discharge channel 6, a protective head 12 is movably connected to the left side of the suction component 11, a silo 7 is placed on the top of the feed channel 5 and the discharge channel 6, a synchronous conveyor belt 20 is installed in the inner cavity of the feed channel 5 and the discharge channel 6, a bottom plate 22 is symmetrically and fixedly connected to the front and back of the bottom of the inner cavity of the device body 1, a push cylinder 21 is fixedly connected to the top of the bottom plate 22, and a connection is fixedly connected to the left side of the push cylinder 21 The frame 9 is movably connected to the top of the base plate 22, the top of the connecting frame 9 is fixedly connected to the first lifting cylinder 10, the top of the first lifting cylinder 10 is fixedly connected to the bottom of the suction component 11, the left side of the inner cavity of the suction component 11 is movably connected to the protective head 12, the left side of the protective head 12 is movably connected to the buffer spring, the buffer spring is fixedly connected to the left side of the inner cavity of the suction component 11, an adapter groove 13 is provided on the right side of the bottom of the silo 7, the adapter groove 13 and the size of the protective head 12 are adapted, the right side of the device body 1 is fixedly connected to the controller 2, the right side of the bottom of the inner cavity of the device body 1 is fixedly connected to the electrical box 3, and the right sides of the front and back of the device body 1 are symmetrically fixedly connected to the cooling fans 4.

[0026] When this device is loading, it is more suitable for DBC boards of smaller sizes. Compared with the single-plate placement and feeding of the waffle plate, the device takes less time to place the materials, and can quickly load and unload materials without stopping the production process. By setting two cooling fans 4, the normal heat dissipation of the electrical box 3 can be guaranteed when it is working, so as to prevent it from stopping. By starting the set pushing cylinder 21 and the connecting frame 9, the suction component 11 can be driven to move left and right and up and down. When it is necessary to transfer the position of the silo 7, the suction component 11 can be used to drive the silo 7 to leave the feed channel 5 and enter the discharge channel 6, so as to facilitate the feeding and unloading of the silo 7. At the same time, the suction component 11 has a buffer spring, which can prevent over-pushing when the protective head 12 is working.

[0027] like Figure 1-Figure 2As shown, a small DBC board feeding device for an IGBT high-speed placement machine is provided, a linear motor 14 is installed on the back of the left side of the device body 1, the outer wall of the linear motor 14 is electrically connected to a movable frame 15, a mounting frame 16 is installed on the left side of the movable frame 15, a lifting structure 17 is installed on the front of the right side of the device body 1, a feed blocking structure 8 is fixedly connected to the left side of the back of the feed channel 5, the feed blocking structure 8 includes a hydraulic push rod and a blocking head, a silo 7 is installed on the top of the mounting frame 16, a trough with a size matching that of the silo 7 is provided at the bottom of the mounting frame 16, a second lifting cylinder 18 is fixedly connected to the bottom of the inner cavity of the lifting structure 17, a lifting head 19 is fixedly connected to the top of the second lifting cylinder 18, and the size of the lifting head 19 is matched to that of the inner cavity of the silo 7.

[0028] By starting the set feed blocking structure 8, when the silo 7 is feeding, the subsequent silo 7 can be blocked, so as to prevent the silo 7 from being piled up and blocked during feeding. The silo 7 that needs to be fed can be installed by the set mounting frame 16. By starting the set linear motor 14, the silo 7 can be driven to move to the lifting structure 17 through the movable frame 15. By starting the set lifting head 19, the DBC plate in the inner cavity of the silo 7 can be pushed out, so as to achieve the feeding effect.

[0029] It should be noted that the utility model is a small DBC board feeding device for an IGBT high-speed placement machine. When in use, the DBC board is placed in the inner cavity of the hopper 7, the hopper 7 is placed at the feeding channel 5, and the feeding channel 5 is started, so that the synchronous conveyor belt 20 on the back can drive the hopper 7 to be transported to the right. After being transported to the left, the push cylinder 21 and the connecting frame 9 on the back are started, so that the protective head 12 can enter the inner cavity of the adapter groove 13 and drive the hopper 7 to move to the mounting frame 16, and the feeding blocking structure 8 is started to block the left side of the feeding channel 5;

[0030] Start the linear motor 14 so that the movable frame 15 can drive the silo 7 to move to the top of the lifting structure 17 through the mounting frame 16, and start the second lifting cylinder 18 so that the lifting head 19 can push out the DBC plate in the inner cavity of the silo 7 to complete the feeding work. After the feeding is completed, start the front suction component 11 to move the silo 7 after feeding to the discharge channel 6, and start the front synchronous conveyor belt 20 to unload it.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A small DBC board feeding device for an IGBT high-speed placement machine, comprising a device body (1), characterized in that: A feed channel (5) is installed on the back of the top of the device body (1), a discharge channel (6) is installed on the front of the top of the device body (1), a suction assembly (11) is symmetrically and movably connected to the left side of the bottom of the feed channel (5) and the discharge channel (6), a protective head (12) is movably connected to the left side of the suction assembly (11), and a silo (7) is placed on the top of the feed channel (5) and the discharge channel (6); A linear motor (14) is installed on the back side of the left side of the device body (1); the outer wall of the linear motor (14) is electrically connected to a movable frame (15); a mounting frame (16) is installed on the left side of the movable frame (15); and a lifting structure (17) is installed on the front side of the right side of the device body (1).

2. The small DBC board feeding device for the IGBT high-speed placement machine according to claim 1, characterized in that: A synchronous conveyor belt (20) is installed in the inner cavity of the feed channel (5) and the discharge channel (6); a bottom plate (22) is symmetrically fixedly connected to the front and back of the bottom of the inner cavity of the device body (1); a push cylinder (21) is fixedly connected to the top of the bottom plate (22); a connecting frame (9) is fixedly connected to the left side of the push cylinder (21); the connecting frame (9) is movably connected to the top of the bottom plate (22); a first lifting cylinder (10) is fixedly connected to the top of the connecting frame (9); and the top of the first lifting cylinder (10) is fixedly connected to the bottom of the suction component (11).

3. The small DBC board feeding device for the IGBT high-speed placement machine according to claim 1, characterized in that: A protective head (12) is movably connected to the left side of the inner cavity of the suction component (11), and a buffer spring is movably connected to the left side of the inner cavity of the suction component (11). The buffer spring is fixedly connected to the left side of the inner cavity of the suction component (11). An adaption groove (13) is provided on the right side of the bottom of the silo (7), and the sizes of the adaption groove (13) and the protective head (12) are adapted to each other.

4. The small DBC board feeding device for the IGBT high-speed placement machine according to claim 1, characterized in that: A controller (2) is fixedly connected to the right side of the device body (1), an electrical box (3) is fixedly connected to the right side of the bottom of the inner cavity of the device body (1), and cooling fans (4) are symmetrically fixedly connected to the right sides of the front and back of the device body (1).

5. The small DBC board feeding device for the IGBT high-speed placement machine according to claim 1, characterized in that: A feed blocking structure (8) is fixedly connected to the left side of the back side of the feed channel (5), and the feed blocking structure (8) includes a hydraulic push rod and a blocking head. A silo (7) is installed on the top of the mounting frame (16), and a trough with a size matching that of the silo (7) is provided at the bottom of the mounting frame (16).

6. The small DBC board feeding device for the IGBT high-speed placement machine according to claim 1, characterized in that: A second lifting cylinder (18) is fixedly connected to the bottom of the inner cavity of the lifting structure (17), and a lifting head (19) is fixedly connected to the top of the second lifting cylinder (18), and the size of the lifting head (19) is compatible with that of the inner cavity of the silo (7).