Material distribution mechanism with height detection function
By designing a material separation mechanism with height detection, using mechanical structures and laser sensors to achieve product height detection and material separation, the problem of inefficiency of traditional material separation devices is solved, and the efficiency and degree of automation of material separation are improved.
Patent Information
- Application Number
- CN202420225491.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-30
AI Technical Summary
Traditional material dispensing devices cannot conduct high-level testing of products, resulting in inefficiency and requiring manual intervention.
A material separation mechanism with height detection is designed, using a mechanical structure and a sensor combination, and the push plate is used to divide the material on the adjusting seat material path through the cylinder. The first and second laser sensors are used to detect the product height to realize automatic material separation.
It improves the efficiency of material separation, simplifies operation, improves the degree of automation and safety, and solves the problems of product high detection and material separation.
Smart Images
Figure CN222267907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material separation, in particular to a material separation mechanism with height detection. Background Art
[0002] At present, material sorting devices have been widely used in the market, which are used to sort and discharge materials so that the materials can be discharged in an orderly manner, which is convenient for the next operation process.
[0003] Usually in the processing process, highly unqualified products will appear due to reasons such as materials and equipment. Traditional material sorting devices are unable to perform high-level inspections on the products and still require manual inspections, which is inefficient and inconvenient to use. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a material dividing mechanism with height detection, which solves the problem that during the processing, due to reasons such as materials and equipment, highly unqualified products will appear. Traditional material dividing devices cannot perform height detection on products and still require manual detection, which is inefficient and inconvenient to use.
[0005] The utility model provides the following technical solutions: a material distributing mechanism with height detection, comprising an adjusting seat receiving material floor, the upper surface of the adjusting seat receiving material floor is fixedly connected to the adjusting bottom plate, the upper surface of the adjusting bottom plate is fixedly connected to two vertical plates, the top ends of the two vertical plates are fixedly connected to the top plate, the upper surface of the top plate is fixedly connected to the adjusting seat receiving material seat, the upper surface of the adjusting seat receiving material seat is provided with an adjusting seat receiving material channel, the upper surface and side surfaces of the adjusting seat receiving material seat are fixedly connected to sensor mounting plates, the two sensor mounting plates are respectively fixedly mounted with a first laser sensor and a second laser sensor, and both ends of the top plate are fixedly connected A cylinder fixing plate is connected, and a first cylinder and a second cylinder are fixedly installed on the two cylinder fixing plates respectively, the output end of the first cylinder passes through the connected cylinder fixing plate and is fixedly connected to the first push plate, the output end of the second cylinder passes through the connected cylinder fixing plate and is fixedly connected to the second push plate, the first push plate and the second push plate both extend to the interior of the adjusting seat material channel, the upper surface of the top plate is fixedly connected to a cylinder mounting plate, a double cylinder is fixedly connected to the cylinder mounting plate, the upper surface of the top plate is fixedly connected to a thin cylinder with a guide rod, and a displacement sensor is fixedly installed on the output end of the thin cylinder with a guide rod.
[0006] Preferred technical solution 1: movable grooves are provided at the positions where the first push plate and the second push plate are connected to the adjustment seat and the material receiving seat, and the first push plate and the second push plate can move in the movable grooves.
[0007] This solution can facilitate the product to be pushed to move on the adjustment seat receiving channel on the adjustment seat receiving seat by the first push plate and the second push plate.
[0008] Preferred technical solution 2: One end of the first push plate and one end of the second push plate are both configured to have a shape that matches the shape of the product shell.
[0009] This solution can facilitate and better promote the movement of products.
[0010] Preferred technical solution three: the top plate and the adjustment seat receiving seat are both L-shaped.
[0011] The scheme can have a reasonable structure and enable various components to be reasonably installed together.
[0012] Preferred technical solution four: the adjusting seat material receiving floor board and the adjusting bottom plate are fixedly connected by four bolts and nuts.
[0013] This solution can facilitate the disassembly and installation of the adjusting seat material receiving floor and the adjusting bottom plate, and is easy to use.
[0014] Preferred technical solution five: a plurality of mounting holes are provided on the surface of the adjusting seat material receiving floor plate, and the plurality of mounting holes are symmetrically distributed on the upper surface of the adjusting seat material receiving floor plate.
[0015] This solution can facilitate the installation of the entire mechanism at the workplace.
[0016] Compared with the prior art, the utility model provides a material dividing mechanism with height detection, which has the following beneficial effects: the powder material mechanism with height detection realizes product height detection through a mechanical structure, and pushes the push plate to divide the material on the adjusting seat channel through the cylinder. The material dividing efficiency is high and the mechanism structure is reasonable. It solves the problems of product height detection and material dividing, and has the characteristics of simple operation, high efficiency, high degree of automation and good safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of the back structure of the utility model.
[0019] In the figure: 1. Adjustment seat receiving material floor; 2. Adjustment bottom plate; 3. Vertical plate; 4. Top plate; 5. Adjustment seat receiving material seat; 6. Adjustment seat receiving material channel; 7. Sensor mounting plate; 8. First laser sensor; 9. Second laser sensor; 10. Cylinder fixing plate; 11. First cylinder; 12. Second cylinder; 13. First push plate; 14. Second push plate; 15. Cylinder mounting plate; 16. Dual cylinder; 17. Thin cylinder with guide rod; 18. Displacement sensor. DETAILED DESCRIPTION
[0020] See also Figure 1-2 A material dividing mechanism with height detection comprises an adjusting seat receiving material floor 1, the upper surface of the adjusting seat receiving material floor 1 is fixedly connected to an adjusting bottom plate 2, the upper surface of the adjusting bottom plate 2 is fixedly connected to two vertical plates 3, the top ends of the two vertical plates 3 are fixedly connected to a top plate 4, the upper surface of the top plate 4 is fixedly connected to an adjusting seat receiving material seat 5, an adjusting seat receiving material channel 6 is provided on the upper surface of the adjusting seat receiving material seat 5, the upper surface and side surfaces of the adjusting seat receiving material seat 5 are fixedly connected to sensor mounting plates 7, a first laser sensor 8 and a second laser sensor 9 are fixedly mounted on the two sensor mounting plates 7, both ends of the top plate 4 are fixedly connected to cylinder fixing plates 10, two cylinders The first cylinder 11 and the second cylinder 12 are fixedly mounted on the fixed plate 10 respectively, the output end of the first cylinder 11 passes through the connected cylinder fixed plate 10 and is fixedly connected to the first push plate 13, the output end of the second cylinder 12 passes through the connected cylinder fixed plate 10 and is fixedly connected to the second push plate 14, the first push plate 13 and the second push plate 14 both extend to the interior of the adjusting seat connecting material channel 6, the upper surface of the top plate 4 is fixedly connected to a cylinder mounting plate 15, the cylinder mounting plate 15 is fixedly connected to a double cylinder 16, the upper surface of the top plate 4 is fixedly connected to a thin cylinder with a guide rod 17, and the output end of the thin cylinder with a guide rod 17 is fixedly mounted with a displacement sensor 18.
[0021] Embodiment 2: The difference between this embodiment and embodiment 1 is that movable grooves are provided at the positions where the first push plate 13 and the second push plate 14 are connected to the adjustment seat material receiving seat 5, and the first push plate 13 and the second push plate 14 can move in the movable grooves, so that the product can be pushed to move on the adjustment seat material receiving channel 6 on the adjustment seat material receiving seat 5 by the first push plate 13 and the second push plate 14.
[0022] Embodiment 3: The difference between this embodiment and embodiment 1 is that one end of the first push plate 13 and the second push plate 14 are both configured to match the shape of the product shell, so as to facilitate better pushing the product to move.
[0023] Embodiment 4: The difference between this embodiment and embodiment 1 is that the top plate 4 and the adjusting seat receiving seat 5 are both L-shaped, and the structure is reasonable, so that the various components can be reasonably installed together.
[0024] Embodiment 5: The difference between this embodiment and embodiment 1 is that the adjusting seat material connecting plate 1 and the adjusting bottom plate 2 are fixedly connected by four bolts and nuts, which facilitates the disassembly and installation of the adjusting seat material connecting plate 1 and the adjusting bottom plate 2 and is easy to use.
[0025] Embodiment 6: The difference between this embodiment and embodiment 1 is that a plurality of mounting holes are provided on the surface of the adjusting seat material receiving plate 1, and the plurality of mounting holes are symmetrically distributed on the upper surface of the adjusting seat material receiving plate 1, so as to facilitate fixing the entire mechanism at the workplace.
[0026] To sum up, when the material dividing mechanism with height detection is in use, the product is fed from the vibrating disk to the adjusting seat material channel 6, the first laser sensor 8 detects the presence of the product, and then the first cylinder 11 drives the first push plate 13 to push the product forward to the bottom of the displacement sensor 18. The displacement sensor 18 detects whether the product height is qualified, the first cylinder 11 retracts, the second cylinder 12 drives the second push plate 14 to push the product forward to the next position, the second laser sensor 9 detects the presence, and the second cylinder 12 retracts to realize product dividing.
Claims
1. A material distribution mechanism with height detection, comprising an adjusting seat receiving material floor (1), characterized in that: The upper surface of the adjusting seat receiving material floor (1) is fixedly connected to the adjusting bottom plate (2), the upper surface of the adjusting bottom plate (2) is fixedly connected to two vertical plates (3), the top ends of the two vertical plates (3) are fixedly connected to the top plate (4), the upper surface of the top plate (4) is fixedly connected to the adjusting seat receiving material seat (5), the upper surface of the adjusting seat receiving material seat (5) is provided with an adjusting seat receiving material channel (6), the upper surface and side surfaces of the adjusting seat receiving material seat (5) are fixedly connected to sensor mounting plates (7), the two sensor mounting plates (7) are respectively fixedly mounted with a first laser sensor (8) and a second laser sensor (9), the two ends of the top plate (4) are fixedly connected to cylinder fixing plates (10), the two cylinder fixing plates (10) are respectively fixedly mounted with a first A cylinder (11) and a second cylinder (12), wherein the output end of the first cylinder (11) passes through the connected cylinder fixing plate (10) and is fixedly connected to a first push plate (13), and the output end of the second cylinder (12) passes through the connected cylinder fixing plate (10) and is fixedly connected to a second push plate (14), the first push plate (13) and the second push plate (14) both extend to the interior of the adjusting seat receiving channel (6), the upper surface of the top plate (4) is fixedly connected to a cylinder mounting plate (15), the cylinder mounting plate (15) is fixedly connected to a double cylinder (16), the upper surface of the top plate (4) is fixedly connected to a thin cylinder with a guide rod (17), and a displacement sensor (18) is fixedly installed at the output end of the thin cylinder with a guide rod (17).
2. A material dispensing mechanism with height detection according to claim 1, characterized in that: The positions where the first push plate (13) and the second push plate (14) are connected to the adjustment seat and the material receiving seat (5) are both provided with movable grooves, and the first push plate (13) and the second push plate (14) can move in the movable grooves.
3. A material dispensing mechanism with height detection according to claim 1, characterized in that: One end of the first push plate (13) and one end of the second push plate (14) are both configured to have a shape that matches the shape of the product shell.
4. A material dispensing mechanism with height detection according to claim 1, characterized in that: The top plate (4) and the adjusting seat material receiving seat (5) are both L-shaped.
5. A material dispensing mechanism with height detection according to claim 1, characterized in that: The adjusting seat material receiving floor plate (1) and the adjusting bottom plate (2) are fixedly connected by four bolts and nuts.
6. A material dispensing mechanism with height detection according to claim 1, characterized in that: A plurality of mounting holes are provided on the surface of the adjusting seat material connection plate (1), and the plurality of mounting holes are symmetrically distributed on the upper surface of the adjusting seat material connection plate (1).