Inspection device for metal ceramic cutter
By designing the inspection device for metal cermet tools, including the conveying part and the scanning part, the problem of tool quality inspection in mass production is solved, automatic detection and classification is realized, the missed detection rate is reduced, and the detection accuracy is improved.
Patent Information
- Application Number
- CN202422910011.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In the mass production of metal cermet tools, it is difficult for the prior art to achieve full inspection of tool quality, resulting in a high leakage rate during random inspection and a lack of automated testing equipment to replace manual weighing.
An inspection device for metal cermet tool is designed, including a frame, a feed conveying unit, an inspection conveying unit, a feed conveying unit, a control cabinet, a scanning unit, a pressure sensing unit and a clamping unit, which is carried out through the conveying unit and a scanning unit. The transmission, detection and classification of the tool, the pressure sensing part determines the tool quality, and the clamping part conducts surface defect detection.
The quality inspection and classification of tools are integrated, labor costs are reduced, inspection accuracy is improved, and the tool complies with finished product quality standards.
Smart Images

Figure CN222267927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weighing measurement, in particular to an inspection device for metal ceramic cutting tools. Background Art
[0002] Metal-ceramic tools are a kind of heterogeneous composite material composed of metal or alloy and one or several ceramic phases. It combines the advantages of metal and ceramic and has the characteristics of high hardness, high wear resistance, high temperature resistance and corrosion resistance.
[0003] The production of metal ceramic cutting tools mainly includes mixing, molding, sintering, processing, coating, testing and packaging. During the testing process, the main focus is on quality inspection of the completed metal ceramic cutting tools, including tests on hardness, strength, etc. In mass production, random inspection is mainly used.
[0004] Regarding the above inspection contents, the quality of the knives should also be inspected before they are packaged. However, it is obviously unrealistic to weigh them manually one by one. Therefore, a full quality inspection should be carried out on batches of knives to reduce the missed inspection rate during random inspections. Therefore, how to set up a full quality inspection of the knives has become a problem to be solved by people in this field. Utility Model Content
[0005] The purpose of the utility model is to provide a metal ceramic tool inspection device to solve the problems raised in the above background technology in view of the existing technical defects.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a metal ceramic tool inspection device, comprising a frame, on which a feed conveyor part, an inspection conveyor part and a feeding conveyor part are arranged, which are used for conveying, inspecting and classifying the tools to be tested. A control cabinet is arranged on one side of the frame, and a processor is arranged inside the control cabinet. A scanning part is connected to one side of the top of the control cabinet through a rod to complete the detection of surface defects, and the scanning part is arranged above the feeding conveyor part; a pressure sensing part is installed in the middle of the inspection conveyor part, and the pressure sensing part transmits the acquired tool quality data to the processor to determine whether the tool meets the finished product quality standard; a third telescopic part is installed on one side of the feeding conveyor part, and the output end of the third telescopic part is arranged toward the middle of the feeding conveyor part, and the output end of the third telescopic part is fixedly connected to a pushing part for pushing the classified unqualified tools.
[0007] The utility model further illustrates that the frame is fixedly connected with a first telescopic part on both sides of the feed conveying part, and the output end of the first telescopic part is fixedly connected with a fixed plate; the fixed plate is fixedly connected with a second telescopic part on one side facing the middle of the feed conveying part, and the output end of the second telescopic part is fixedly connected with a first driving part, and the output end of the first driving part is fixedly connected with a clamping part, and through the rotation of the output end of the first driving part, the tool surface will be more comprehensively photographed and defect detected.
[0008] The utility model further describes that a support plate is fixedly mounted on the top of the fixed end of the first telescopic part, and a limit rod is penetrated and slidably connected to the surface of the support plate, so that the fixed plate is more stable when driving the second telescopic part to move up and down.
[0009] The utility model further describes that a clamping groove is provided on one side of the clamping portion toward the middle of the feed conveying portion, and a contact block is installed inside the clamping groove.
[0010] The utility model further describes that a control panel is fixedly connected to one side of the top of the control cabinet via a rod.
[0011] The utility model further describes that a first material collection box is provided on one side of the frame located in the moving direction of the pushing part, a second material collection box is provided on one side of the frame located in the conveying direction of the feeding conveying part, and an auxiliary plate is also provided between the first material collection box, the second material collection box and the frame.
[0012] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model adopts multiple transmission parts, scanning parts and pressure sensing parts, which can not only detect and judge the degree of defects on the surface of the tool, but also transmit the tool quality data to the processor to determine whether the tool meets the finished product quality standards, thereby completing the integrated transmission, detection and classification of metal ceramic tools. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This utility model Figure 1 A schematic diagram of the enlarged structure of region A;
[0016] Figure 3 This utility model Figure 1 A rear view structural diagram of ;
[0017] Figure 4 is a schematic enlarged view of the structure of area B in the utility model Figure 3 ;
[0018] In the figure: 1, frame; 2, feeding conveyor section; 3, inspection conveyor section; 4, material feeding conveyor section; 5, first telescopic section; 6, support plate; 7, fixing plate; 8, second telescopic section; 9, first driving section; 10, clamping section; 11, limiting rod; 12, contact block; 13, adjusting rod; 14, connecting plate; 15, scanning section; 16, third telescopic section; 17, material pushing section; 18, first collecting box; 19, second collecting box; 20, auxiliary plate; 21, control cabinet; 22, control panel. Specific embodiments
[0019] The following further describes the technical solution of the utility model in detail in conjunction with the preferred embodiments and their accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0020] Please refer to Figure 1-4 , the utility model provides a technical solution: an inspection device for cermet cutting tools, including a frame 1 and a feeding conveyor section 2, an inspection conveyor section 3, and a material feeding conveyor section 4 arranged above the frame 1. The feeding conveyor section 2, the inspection conveyor section 3, and the material feeding conveyor section 4 are arranged in order along the direction of the frame 1 for the transmission, detection, and classification of the cutting tools to be tested;
[0021] Further, the feeding conveyor section 2 is used for loading the cutting tools to be tested, the inspection conveyor section 3 is used for weighing and detecting the cutting tools, and the material feeding conveyor section 4 is used for unloading the tested cutting tools.
[0022] Referring to Figure 1 , first telescopic sections 5 are fixedly connected to both sides of the frame 1 located on both sides of the feeding conveyor section 2. The output ends of the first telescopic sections 5 are fixedly connected to a fixing plate 7. The fixing plate 7 includes, but is not limited to, structures such as L-shaped and U-shaped. One side of the fixing plate 7 facing the middle of the feeding conveyor section 2 is fixedly connected to a second telescopic section 8. The output end of the second telescopic section 8 also faces the middle of the feeding conveyor section 2, and the output end of the second telescopic section 8 is fixedly connected to a first driving section 9. The output end of the first driving section 9 is fixedly connected to a clamping section 10;
[0023] The tools to be tested are placed one by one on the upper surface of the feed conveyor 2 in an orderly manner in a direction perpendicular to the conveying direction. The first telescopic part 5 adjusts the height of the clamping part 10 in advance according to the height of the batch of tools to be tested protruding from the upper surface of the feed conveyor 2. When the tool is about to move between the clamping parts 10 on both sides, the output end of the second telescopic part 8 extends out and clamps the tool tip and the handle head of the tool to complete the detection of surface defects.
[0024] Among them, through the rotation of the output end of the first driving part 9, the tool surface will be more comprehensively photographed and defect detected.
[0025] refer to Figure 2 A support plate 6 is fixedly mounted on the top of the fixed end of the first telescopic portion 5, a limit rod 11 is penetrated and slidably connected to the surface of the support plate 6, the top of the limit rod 11 is fixed to the bottom surface of the fixed plate 7, and a limit block is fixed to the bottom of the limit rod 11;
[0026] By setting the limiting rod 11 , the fixing plate 7 is more stable when driving the second telescopic part 8 to move up and down, and the limiting block effectively limits the sliding distance of the limiting rod 11 .
[0027] refer to Figure 4 A clamping groove is provided on one side of the clamping portion 10 toward the middle of the feed conveying portion 2, and the edges of the clamping groove are rounded. In addition, a contact block 12 is installed inside the clamping groove. The contact block 12 is set to an anti-slip material and has a certain elasticity. The material includes but is not limited to rubber, PVC, TPE and other materials, which are used to improve the stability of the tool when clamping.
[0028] refer to Figure 3 A control cabinet 21 is provided on one side of the frame 1, and a processor is provided inside for program input and command output and adjustment. A control screen 22 is fixedly connected to one side of the top of the control cabinet 21 through a rod, and the control screen 22 is a hand-touch type. An adjusting rod 13 is rotatably connected to the other side of the top of the control cabinet 21 through a rod, and a connecting plate 14 is fixedly connected to the other end of the adjusting rod 13. A scanning unit 15 is fixedly connected to the side of the connecting plate 14 facing the feed conveying unit 2. The scanning unit 15 is used to take surface photos of the tool clamped and rotating below, and transmit the photographed tool surface data to the control cabinet 21, and display it on the control screen 22; the degree of defect on the tool surface is judged according to the pre-input algorithm, for example, it can be divided into a low degree of defect and a high degree of defect, and a pre-processing detection process before weighing is performed.
[0029] A pressure sensing part is installed in the middle part of the inspection conveyor part 3, not shown in the figure. When the tool to be tested completes the pre-processing and detection process, it is placed on the upper surface of the feed conveyor part 2, and then moves to the upper surface of the inspection conveyor part 3 under the conveying action. The inspection conveyor part 3 weighs and detects the tool, and the pressure sensing part transmits the acquired tool quality data to the processor to determine whether the tool meets the finished product quality standards.
[0030] A third telescopic portion 16 is installed on one side of the feeding conveyor portion 4, and the output end of the third telescopic portion 16 is arranged toward the middle of the feeding conveyor portion 4. A pusher portion 17 is fixedly connected to the output end of the third telescopic portion 16. It should be noted that the bottom surface height of the pusher portion 17 is higher than the upper surface height of the feeding conveyor portion 4, and is used to push out unqualified tools by classification;
[0031] Furthermore, a first material collection box 18 is provided on one side of the frame 1 located in the moving direction of the pusher 17, and a second material collection box 19 is provided on one side of the frame 1 located in the conveying direction of the feed conveyor 4. The first material collection box 18 and the second material collection box 19 are used to realize the classified collection of the knives;
[0032] An auxiliary plate 20 is further provided between the first material collecting box 18, the second material collecting box 19 and the frame 1 to assist the tool in sliding down and to provide a certain buffering effect when the tool slides down.
[0033] In this way, multiple inspection processes of ceramic tools are completed and the classification of tools of different qualities is realized, which reduces labor costs and improves inspection accuracy;
[0034] In addition, the feed conveyor part 2, the inspection conveyor part 3, and the feeding conveyor part 4 in this embodiment adopt a conveyor belt structure, which will not be described in detail here.
[0035] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0036] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A metal ceramic tool inspection device, comprising a frame (1), characterized in that: The frame (1) is provided with a feeding conveyor portion (2), an inspection conveyor portion (3), and a feeding conveyor portion (4) in an arranged manner; A control cabinet (21) is provided on one side of the frame (1); a scanning unit (15) is connected to one side of the top of the control cabinet (21) via a rod; the scanning unit (15) is provided above the feeding conveying unit (2); A pressure sensing part is installed in the middle of the inspection and transmission part (3); A third telescopic portion (16) is installed on one side of the feeding conveying portion (4), the output end of the third telescopic portion (16) is arranged toward the middle of the feeding conveying portion (4), and the output end of the third telescopic portion (16) is fixedly connected to a pushing portion (17); The frame (1) is fixedly connected to first telescopic parts (5) on both sides of the feed conveying part (2), and the output end of the first telescopic part (5) is fixedly connected to a fixing plate (7); A second telescopic portion (8) is fixedly connected to one side of the fixed plate (7) facing the middle of the feed conveying portion (2); an output end of the second telescopic portion (8) is fixedly connected to a first driving portion (9); and an output end of the first driving portion (9) is fixedly connected to a clamping portion (10).
2. A metal ceramic tool inspection device according to claim 1, characterized in that: A support plate (6) is sleeved and fixed on the top of the fixed end of the first telescopic portion (5), and a limit rod (11) is penetrated through and slidably connected to the surface of the support plate (6).
3. The inspection device for metal ceramic cutting tools according to claim 2, characterized in that: A clamping groove is provided on one side of the clamping portion (10) facing the middle of the feeding conveying portion (2), and a contact block (12) is installed inside the clamping groove.
4. The inspection device for metal ceramic cutting tools according to claim 3, characterized in that: The edges of the clamping groove are rounded.
5. The inspection device for metal ceramic cutting tools according to claim 1, characterized in that: A control panel (22) is fixedly connected to one side of the top of the control cabinet (21) via a rod.
6. The inspection device for metal ceramic cutting tools according to claim 1, characterized in that: A first material collecting box (18) is provided on one side of the frame (1) located in the moving direction of the material pushing portion (17), and a second material collecting box (19) is provided on one side of the frame (1) located in the conveying direction of the material feeding conveying portion (4).
7. The inspection device for metal ceramic cutting tools according to claim 6, characterized in that: An auxiliary plate (20) is also provided between the first material collecting box (18), the second material collecting box (19) and the frame (1).