Radial compensation assembly for cutting blade
By integrating longitudinal reciprocating moving components and distance sensors on the cutting sheet, the wear of the cutting sheet is automatically compensated, which solves the problem of difficulty in cutting and separation of residues during casting, and improves cutting efficiency and accuracy.
Patent Information
- Application Number
- CN202323438522.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-18
AI Technical Summary
During the casting process, the cutting sheet wears and causes the residue to be unable to be fully cut and separated, and manual assistance is required for secondary cutting or auxiliary treatment.
Using a cutting sheet radial compensation assembly including a longitudinal reciprocating movement assembly and a distance sensor, the cutting device is automatically adjusted to compensate for wear by measuring the change in the cutting sheet diameter and ensuring that the residue is completely cut off.
Automatic longitudinal movement compensation is realized, manual intervention is reduced, cutting efficiency and accuracy is improved, and the problem of difficult residue material falling off is avoided.
Smart Images

Figure CN222268841U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting and grinding devices, in particular to a cutting blade radial compensation component. Background Art
[0002] In the process of casting or die-casting, in order to fully fill the inside of the casting cavity and obtain high-quality castings, it is necessary to set up multiple burrs and runners. There will inevitably be residual materials around both sides of the casting, including risers and runners, also commonly known as water nozzles. After the casting or die-casting of the product is completed, in order to obtain a product that meets the regulations, it is necessary to remove the excess residual materials around the casting and the edge burrs generated during the casting or die-casting process; then the most important and labor-intensive part is to remove the residual materials. The traditional method is to cut and grind the connection between the residual materials and the casting so that it can be separated from the main body of the casting and fall off. However, there will inevitably be loss during the cutting process of the cutting blade, and the loss will cause the diameter of the cutting blade to decrease. When it is reduced to a certain amount, the reduction in its diameter cannot completely cut off the residual materials at the edge during the movement of the cutting blade, which will cause the residual materials to be difficult to fall off, and it is necessary to use manual secondary cutting or assistance to separate them. Summary of the invention
[0003] The utility model aims to provide a cutting blade radial compensation component, which is intended to solve the problem that the residual material cannot be fully cut and separated due to the wear and loss of the cutting blade.
[0004] In order to solve the above technical problems, the purpose of the utility model is achieved as follows:
[0005] A cutting blade radial compensation component comprises a cutting device, wherein the cutting device comprises a cutting blade and a cutting blade compensation component, wherein the cutting blade compensation component comprises a longitudinal reciprocating movement component and a distance sensor, wherein the distance sensor continuously or intermittently measures the diameter of the cutting blade, and the cutting blade compensation component drives the cutting device to approach a corresponding distance to a product to be processed according to a change in the diameter of the cutting blade.
[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the longitudinal reciprocating motion component includes a longitudinal drive motor and a longitudinal transmission component, the longitudinal transmission component includes a longitudinal driving pulley, a longitudinal driven pulley and a longitudinal transmission belt, and the base of the cutting device is fixedly connected to the horizontal section of the longitudinal transmission belt.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a slide rail, the base is installed on the slide rail, and the horizontal section of the longitudinal transmission belt is parallel to the slide rail.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: a protective cover is arranged outside the cutting blade, a detection channel is opened on the protective cover, the distance sensor is fixed on the cutting device through a bracket, and its detection end detects the cutting blade through the detection channel.
[0009] Compared with the prior art, the utility model has the following outstanding and beneficial technical effects: the diameter of the cutting blade is detected by a distance sensor, and the change in the radius of the cutting blade is obtained by the distance difference between two detections. The longitudinal reciprocating component drives the cutting device to move the difference, thereby compensating for the wear of the cutting blade, solving the problem of the inability to fully cut and separate the residual material due to the wear and loss of the cutting blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the compensation state of the cutting device of the utility model;
[0011] Figure 2 It is a three-dimensional diagram of the overall structure of the utility model;
[0012] Figure 3 It is a top view of the overall structure of the utility model. DETAILED DESCRIPTION
[0013] In order to make the purpose, technical solution and advantages of this application clearer, the technical solution in the embodiment will be clearly and completely described below in conjunction with the drawings in the embodiment. Obviously, the described embodiment is only a part of the embodiment of this application, not all embodiments. Based on the given embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0014] In the description of the present application, it should be understood that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0015] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0016] See Figure 1-3As shown, the present application discloses a cutting blade radial compensation assembly, including a cutting device 10, the cutting device 10 includes a cutting blade 14, and includes a cutting blade compensation assembly 20, the cutting blade compensation assembly 20 includes a longitudinal reciprocating assembly and a distance sensor 24, the distance sensor 24 continuously or intermittently measures the diameter of the cutting blade 14, and the cutting blade compensation assembly 20 drives the cutting device 10 to approach the corresponding distance to the product 70 to be processed by the diameter change of the cutting blade 14. Specifically, the longitudinal reciprocating assembly includes a longitudinal drive motor 21 and a longitudinal transmission assembly 22, the longitudinal transmission assembly 22 includes a longitudinal driving pulley 221, a longitudinal driven pulley 222 and a longitudinal transmission belt 223, and the base 11 of the cutting device 10 is fixedly connected to the horizontal section of the longitudinal transmission belt 223.
[0017] In order to make the cutting device 10 slide flexibly and ensure the accuracy during the sliding process, the present embodiment preferably further includes a slide rail 25, the base 11 is mounted on the slide rail 25, and the horizontal section of the longitudinal transmission belt 223 is parallel to the slide rail 25. Thus, the longitudinal transmission belt 223 can smoothly drive the cutting device 10 to slide in parallel to achieve longitudinal movement, and the controller controls the longitudinal reciprocating moving assembly to drive the cutting device to longitudinally translate the difference or average value according to the difference between two or set detection times of the distance sensor 24 or the average value of multiple differences, thereby compensating for the loss of the cutting blade.
[0018] Of course, taking into account that the cutting blade 14 will generate a large amount of dust and debris during the rotating cutting process, and there may be splashing, in addition, in order to better separate the rotating parts from the outside and avoid personal injury, the present embodiment preferably has a protective cover 18 on the outside of the cutting blade 14, and a detection channel 181 is provided on the protective cover 18. The distance sensor 24 is fixed to the cutting device 10 through a bracket, and its detection end detects the cutting blade 14 through the detection channel 181, so that on the basis of achieving protection, it does not affect the distance sensor's detection of the wear and loss of the cutting blade.
[0019] It should be noted that based on the mechanical structure of the present application, and in combination with the software code and controller in the prior art, the detection of the cutting blade and automatic longitudinal movement compensation can be realized. Based on the highly developed electromechanical control system today, the specific software code can be obtained in the prior art, or the technical personnel in this field can apply it to the present application according to adaptive parameter adjustment to realize the calculation of the wear change and control the longitudinal drive motor 21 to rotate the corresponding number of circles to achieve the compensation amount that matches the wear change.
[0020] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A cutting blade radial compensation assembly, comprising a cutting device (10), wherein the cutting device (10) comprises a cutting blade (14), characterized in that: The invention comprises a cutting blade compensation component (20), wherein the cutting blade compensation component (20) comprises a longitudinal reciprocating motion component and a distance sensor (24), wherein the distance sensor (24) continuously or intermittently measures the diameter of the cutting blade (14), and the cutting blade compensation component (20) drives the cutting device (10) to approach a corresponding distance to a product (70) to be processed according to the change in the diameter of the cutting blade (14).
2. A cutting blade radial compensation assembly according to claim 1, characterized in that: The longitudinal reciprocating moving assembly comprises a longitudinal driving motor (21) and a longitudinal transmission assembly (22); the longitudinal transmission assembly (22) comprises a longitudinal driving pulley (221), a longitudinal driven pulley (222) and a longitudinal transmission belt (223); the base (11) of the cutting device (10) is fixedly connected to the horizontal section of the longitudinal transmission belt (223).
3. A cutting blade radial compensation assembly according to claim 2, characterized in that: It also includes a slide rail (25), the base (11) is installed on the slide rail (25), and the horizontal section of the longitudinal transmission belt (223) is parallel to the slide rail (25).
4. A cutting blade radial compensation assembly according to claim 1, characterized in that: A protective cover (18) is arranged outside the cutting blade (14), a detection channel (181) is provided on the protective cover (18), the distance sensor (24) is fixed on the cutting device (10) through a bracket, and its detection end detects the cutting blade (14) via the detection channel (181).