Automatic assembling device for condenser

By introducing left and right displacement adjustment structure and multi-limit structure into the condenser automatic assembly device, combined with electric drive and screwdriver, the problems of low assembly efficiency and poor limiting effect are solved, and an efficient and automated assembly process is achieved.

CN222269268UActive Publication Date: 2024-12-31GUANGZHOU QUAN ZHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421368173.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2024-12-31
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing automatic condenser assembly device is difficult to efficiently assemble the condenser and its parts during use, and the assembly limiting effect is poor, and manpower is required to assist loading and unloading to affect efficiency.

Method used

An automatic condenser assembly device including a base, a bracket, a movable component, a load-bearing component, a fixed component and an assembly component is designed. Through the left and right displacement adjustment structure and multiple limiting structures, the full range of limiting the condenser and its frame is achieved. Position and efficient clamping and fixing, and bolt installation is performed using electric cylinder drive and electric screwdriver to improve assembly efficiency.

Benefits of technology

It realizes rapid and precise assembly of the condenser and its frame, improves assembly effect and efficiency, and does not require manpower to assist in loading and unloading, and improves the degree of automation of automatic assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile competition platforms, in particular to an automatic assembling device for a condenser, and solves the technical problems that when the automatic assembling device for the condenser is used, efficient assembling work is difficult to automatically complete, and the limiting effect on parts is poor during assembling. According to the technical scheme, the automatic condenser assembling device comprises a base, a support, a movable assembly, a bearing assembly, a fixed assembly, a positioning assembly and an assembling assembly; the motor drives the lead screw to rotate, the two movable tables drive the movable plate to stably move left and right along the guide rail and the outer wall of the lead screw, the movable plate can be placed in the limiting frame and the limiting block, the movable plate can be rapidly assembled through an electric screwdriver in a matched mode, and therefore the efficient and automatic chipping assembling effect is achieved; the problems that when an automatic condenser assembling device is used, efficient assembling work is difficult to complete automatically, and the limiting effect on parts is poor during assembling are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automatic assembly of condensers, and in particular relates to an automatic assembly device for condensers. Background Art

[0002] The car condenser refers to an important component in the car air-conditioning system. It is located in the car's cooling system and is usually installed between the water tank and the cooling fan. The main function of the car condenser is to cool the high-temperature and high-pressure gas generated from the compressor into liquid for subsequent evaporation cycles.

[0003] Existing automatic assembly devices for condensers often position the condenser and its frame by clamping and fixing. However, in actual use, this method is often very prone to deviations, thereby affecting the assembly effect of the condenser and the frame. After the assembly is completed, workers are usually required to manually store the products, which affects the efficiency of the condenser assembly.

[0004] Therefore, in view of the problem that the above-mentioned condenser automatic assembly device is difficult to efficiently assemble the condenser and its parts during use, and the limiting effect of the condenser and its frame during assembly is not good, an automatic condenser assembly device is developed. By adding left and right displacement adjustment structures and multiple limiting structures to the condenser automatic assembly device, the condenser and its frame can be limited in all directions, thereby greatly improving the assembly effect of the device and improving the efficiency of its automatic assembly, without the need for human assistance in loading and unloading. Utility Model Content

[0005] In order to overcome the problem that the condenser automatic assembly device is difficult to automatically complete efficient assembly work when in use, and the limiting effect of parts during assembly is poor.

[0006] The technical solution of the utility model is: a condenser automatic assembly device, including a base, a bracket, and also includes a movable component, a bearing component, a fixed component, a positioning component, and an assembly component. The lower end of the bearing component is provided with a bracket, the lower end of the bracket is provided with a base, the upper end of the bearing component is provided with a positioning component for auxiliary limiting of a frame, the upper end of the bearing component is provided with an electric cylinder-driven assembly component, the upper end of the bearing component is provided with a movable component with a left-right displacement adjustment structure, and the upper end of the movable component is provided with a fixed component with a directional clamping structure.

[0007] Preferably, the movable component is driven to move left and right by the load-bearing component, and the frame and condenser of the condenser are clamped and fixed by the fixing component. They can be placed in the positioning component in turn for limiting, and then the parts of the condenser can be limited in all directions, and then the assembly component can be used to install them with bolts, thereby achieving an efficient assembly effect.

[0008] Preferably, the supporting assembly includes a discharge plate, a guide rail, a bearing groove, a screw rod, a motor, a feed plate, and a supporting platform. Brackets are fixedly connected to the four corner edges of the upper end of the base, the upper end of the bracket is fixedly connected to the supporting platform, the left end of the supporting platform is fixedly connected to the feed plate, and the right end of the supporting platform is fixedly connected to the discharge plate. When in use, the frame of the condenser can be stored through the feed plate, and the assembled condenser can be stored using the discharge plate, so that the rotational assembly can be completed in cooperation with the conveying mechanism.

[0009] Preferably, a guide rail is fixedly connected to the inner wall at the front end between the discharging plate and the feeding plate, bearing grooves are penetrated at the left and right ends of the discharging plate, a groove body is penetrated at the left and right ends of the discharging plate, a motor is fixedly connected to the inner wall of the groove body, a screw rod is fixedly connected to the right end of the motor, and the right end of the screw rod is matched with the bearing groove. When in use, by starting the motor, the motor drives the screw rod to rotate, which can drive the two movable platforms to move stably left and right along the outer wall of the guide rail and the screw rod, thereby completing the loading and unloading work.

[0010] Preferably, the movable component includes a mounting groove, an electric push rod, and a left-right displacement adjustment structure. The left-right displacement adjustment structure consists of a movable platform, a first groove body, and a first screw groove. The two movable platforms are one close to the front end of the discharge plate, and the other close to the rear end of the discharge plate. The upper end of the movable platform is provided with a left-right symmetrical mounting groove, and the inner wall of the mounting groove is installed with an electric push rod. The left and right ends of the movable platform near the front end of the discharge plate are penetrated by the first groove body, and the left and right ends of the movable platform near the rear end of the discharge plate are penetrated by the first screw groove. The first screw groove is matched with the screw rod, and the inner wall of the first groove body is in contact with the outer wall of the guide rail. When in use, the two movable platforms are moved left and right, which can drive the movable plate to move left and right along the upper end of the feed plate, the load-bearing platform and the discharge plate.

[0011] Preferably, the fixing component includes a movable plate, a fixing groove, a through hole, and a directional clamping structure, the directional clamping structure consists of a first electric cylinder, a clamping block, and a fixed block, the upper end of the electric push rod is fixedly connected to the movable plate, the upper and lower ends of the movable plate are penetrated with through holes, the lower end of the movable plate is fixedly connected to left-right symmetrical fixing blocks, the left and right ends of the fixed block are penetrated with front-to-back symmetrical fixing grooves, the inner wall of the fixing groove is installed with the first electric cylinder, the end of the telescopic rod of the first electric cylinder that is close to each other is fixedly connected with the clamping block, when in use, by starting the first electric cylinder, the first electric cylinder drives the two clamping blocks to clamp and fix the frame and condenser of the condenser, and places them on the inner wall of the positioning component for limited assembly.

[0012] Preferably, the assembly component includes an auxiliary block, a positioning groove, a second electric cylinder, a supporting plate, and an electric screwdriver. The upper end of the supporting platform is fixedly connected to a left-right symmetrical auxiliary block. The left and right ends of the auxiliary block are penetrated by front-to-back symmetrical positioning grooves. The second electric cylinder is installed on the inner wall of the positioning groove. The end of the telescopic rod of the second electric cylinder that is close to each other is fixedly connected to the supporting plate, and the end of the supporting plate that is close to each other is installed with an electric screwdriver. When in use, by starting the second electric cylinder, the supporting plate drives the two electric screwdrivers to bolt the positioned condenser and its frame.

[0013] Preferably, the positioning assembly includes a limit frame, a second groove body, and a limit block. The upper end of the support platform is fixedly connected to the limit frame, and the left and right ends of the limit frame are penetrated by the second groove body. The upper end of the support platform is fixedly connected to evenly distributed limit blocks, and the limit blocks are located inside the limit frame. The electric screwdriver is adapted to the second groove body. When in use, the frame of the condenser is limited and fixed by the limit frame, and the condenser is limited and fixed by the limit block, so it can be quickly assembled, thereby improving the assembly efficiency of the device.

[0014] Beneficial effects of the utility model:

[0015] 1. By coordinating the bearing assembly with the movable assembly and the left and right displacement adjustment structure, the fixed assembly can be displaced left and right along the upper side of the bearing assembly, and the condenser and the condenser frame can be clamped and fixed, and the positioning assembly can be used to limit and fix them in all directions, so that the condenser and the condenser frame can be quickly assembled and the assembly effect can be improved;

[0016] 2. The condenser frame can be stored through the feed plate, and the assembled condenser can be stored using the discharge plate, so that the rotary assembly can be completed in conjunction with the conveying mechanism;

[0017] 3. By starting the second electric cylinder, the bearing plate drives two electric screwdrivers to install the bolts on the positioned condenser and its frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a three-dimensional structural schematic diagram of a condenser automatic assembly device of the utility model;

[0019] Figure 2 What is shown is a schematic diagram of the three-dimensional structure disassembly of a condenser automatic assembly device of the utility model;

[0020] Figure 3 The three-dimensional structure disassembly schematic diagram of a bearing component, a positioning component and an assembly component of a condenser automatic assembly device of the utility model is shown;

[0021] Figure 4The present invention is a schematic diagram of the three-dimensional structure of the movable components of a condenser automatic assembly device of the present invention;

[0022] Figure 5 What is shown is a schematic diagram of the three-dimensional structure disassembly of a fixing component of an automatic condenser assembly device of the utility model.

[0023] Explanation of the accompanying drawings: 1-base, 2-bracket, 301-movable table, 302-installing groove, 303-electric push rod, 304-first groove body, 305-first screw groove, 401-discharge plate, 402-guide rail, 403-bearing groove, 404-screw rod, 405-motor, 406-feed plate, 407-carrying platform, 501-movable plate, 502-fixed groove, 503-first electric cylinder, 504-clamping block, 505-through hole, 506-fixed block, 601-limiting frame, 602-second groove body, 603-limiting block, 701-auxiliary block, 702-positioning groove, 703-second electric cylinder, 704-carrying plate, 705-electric screwdriver. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-2 The utility model provides an embodiment: an automatic assembly device for a condenser, comprising a base 1, a bracket 2, and also comprising a movable component, a bearing component, a fixing component, a positioning component, and an assembly component. The lower end of the bearing component is provided with a bracket 2, the lower end of the bracket 2 is provided with a base 1, the upper end of the bearing component is provided with a positioning component for auxiliary limiting of a frame, the upper end of the bearing component is provided with an assembly component driven by an electric cylinder, the upper end of the bearing component is provided with a movable component with a left and right displacement adjustment structure, the upper end of the movable component is provided with a fixing component with a directional clamping structure, the movable component is driven to move left and right by the bearing component, and the frame and condenser of the condenser are clamped and fixed by cooperating with the fixing component, and they can be put into the positioning component in turn for limiting, and then the parts of the condenser are subjected to all-round limiting processing, and then the assembly component is used to bolt them, so as to achieve the effect of efficient assembly.

[0026] See also Figure 3In this embodiment, the bearing assembly includes a discharge plate 401, a guide rail 402, a bearing groove 403, a screw rod 404, a motor 405, a feed plate 406, and a bearing platform 407. The four corner edges of the upper end of the base 1 are fixedly connected with a bracket 2, the upper end of the bracket 2 is fixedly connected with a bearing platform 407, the left end of the bearing platform 407 is fixedly connected with a feed plate 406, and the right end of the bearing platform 407 is controlled with a discharge plate 401. When in use, the frame of the condenser can be stored through the feed plate 406, and the assembled condenser can be stored using the discharge plate 401, so that the rotary assembly can be completed in cooperation with the conveying mechanism, and the discharge plate 401 The front end inner wall between the feed plate 406 and the feed plate 406 is fixedly connected with a guide rail 402, and the left and right ends of the discharge plate 401 are penetrated with bearing grooves 403. The left and right ends of the discharge plate 401 are penetrated with a groove body, and the inner wall of the groove body is fixedly connected with a motor 405. The right end of the motor 405 is fixedly connected with a screw rod 404, and the right end of the screw rod 404 is adapted to the bearing groove 403. When in use, by starting the motor 405, the motor 405 drives the screw rod 404 to rotate, which can drive the two movable platforms 301 to move stably left and right along the outer wall of the guide rail 402 and the screw rod 404, thereby completing the loading and unloading work. The assembly components include an auxiliary block 701, a positioning The upper end of the carrier 407 is fixedly connected with a left-right symmetrical auxiliary block 701, and the left and right ends of the auxiliary block 701 are penetrated with front-back symmetrical positioning grooves 702, and the inner wall of the positioning groove 702 is installed with a second electric cylinder 703, and the end of the telescopic rod of the second electric cylinder 703 close to each other is fixedly connected with a bearing plate 704, and the end of the bearing plate 704 close to each other is installed with an electric screwdriver 705. When in use, by starting the second electric cylinder 703, the bearing plate 704 drives the two electric screwdrivers 705 to move the positioned condenser and its frame. The positioning assembly is installed by bolts, and includes a limit frame 601, a second slot 602, and a limit block 603. The upper end of the support platform 407 is fixedly connected to the limit frame 601, and the left and right ends of the limit frame 601 are penetrated by the second slot 602. The upper end of the support platform 407 is fixedly connected to uniformly distributed limit blocks 603, and the limit blocks 603 are located inside the limit frame 601. The electric screwdriver 705 is adapted to the second slot 602. When in use, the frame of the condenser is limited and fixed by the limit frame 601, and the condenser is limited and fixed by the limit block 603, so that it can be quickly assembled, thereby improving the assembly efficiency of the device.

[0027] See also Figure 4In this embodiment, the movable assembly includes a mounting groove 302, an electric push rod 303, and a left-right displacement adjustment structure. The left-right displacement adjustment structure is composed of a movable platform 301, a first groove body 304, and a first screw groove 305. One of the two movable platforms 301 is close to the front end of the discharge plate 401, and the other is close to the rear end of the discharge plate 401. The upper end of the movable platform 301 is provided with a left-right symmetrical mounting groove 302. The inner wall of the mounting groove 302 is installed with an electric push rod 303. The front end of the discharge plate 401 is close to the front end of the discharge plate 401. The left and right ends of the movable platform 301 at the end are penetrated by a first groove body 304, and the left and right ends of the movable platform 301 near the rear end of the discharge plate 401 are penetrated by a first screw groove 305, the first screw groove 305 is adapted to the screw rod 404, and the inner wall of the first groove body 304 is in contact with the outer wall of the guide rail 402. When in use, the two movable platforms 301 are moved left and right, which can drive the movable plate 501 to move left and right along the upper end of the feed plate 406, the load-bearing platform 407 and the discharge plate 401.

[0028] See also Figure 5 In this embodiment, the fixing assembly includes a movable plate 501, a fixing groove 502, a through hole 505, and a directional clamping structure. The directional clamping structure consists of a first electric cylinder 503, a clamping block 504, and a fixing block 506. The upper end of the electric push rod 303 is fixedly connected to the movable plate 501, and through holes 505 are provided at the upper and lower ends of the movable plate 501. The lower end of the movable plate 501 is fixedly connected to left-right symmetrical fixing blocks 506, and the left and right ends of the fixing block 506 are provided with front-to-back symmetrical fixing grooves 502. The inner wall of the fixing groove 502 is installed with a first electric cylinder 503, and the end of the telescopic rod of the first electric cylinder 503 that is close to each other is fixedly connected to the clamping block 504. When in use, by starting the first electric cylinder 503, the first electric cylinder 503 drives the two clamping blocks 504 to clamp and fix the frame and the condenser of the condenser, and place them on the inner wall of the positioning assembly for limited assembly.

[0029] When working, first, place the condenser and its frame on the feed plate 406, then start the motor 405 to drive the screw rod 404 to rotate, and the screw rod 404 rotates to make the two movable platforms 301 drive the moving plate 501 to move left and right along the upper side of the bearing platform 407;

[0030] Next, when the movable plate 501 is moved to the top of the feed plate 406, the electric push rod 303 is started to lower the movable plate 501 to a suitable height, and the first electric cylinder 503 drives the clamping block 504 to clamp and fix the condenser and its frame, and put them into the limit frame 601 and the limit block 603 for limit fixing, and then the second electric cylinder 703 is started to drive the electric screwdriver 705 to bolt the fixed condenser and its frame;

[0031] Finally, after the assembly is completed, the first electric cylinder 503 drives the clamping block 504 to clamp and remove the assembled condenser from the limit frame 601, and move it to the discharge plate 401, and so on, so as to efficiently assemble the condenser and its frame.

[0032] Through the above steps, the motor 405 drives the screw rod 404 to rotate, so that the two movable platforms 301 drive the movable plate 501 to move stably left and right along the outer wall of the guide rail 402 and the screw rod 404, and it can be placed in the limit frame 601 and the limit block 603, and it can be quickly assembled by using the electric screwdriver 705, so as to achieve the effect of efficient automatic assembly of the debris, which solves the problem that the automatic assembly device of the condenser is difficult to automatically complete the efficient assembly work when in use, and the limiting effect of the parts during assembly is not good.

[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A condenser automatic assembly device, comprising a base (1) and a bracket (2), characterized in that: It also comprises a movable component, a bearing component, a fixed component, a positioning component and an assembly component. A bracket (2) is arranged at the lower end of the bearing component, a base (1) is arranged at the lower end of the bracket (2), a positioning component with frame auxiliary limit is arranged at the upper end of the bearing component, an assembly component driven by an electric cylinder is arranged at the upper end of the bearing component, a movable component with a left-right displacement adjustment structure is arranged on the upper end of the bearing component, and a fixed component with a directional clamping structure is arranged at the upper end of the movable component.

2. The automatic condenser assembly device according to claim 1, characterized in that: The bearing assembly comprises a discharge plate (401), a guide rail (402), a bearing groove (403), a screw rod (404), a motor (405), a feed plate (406), and a bearing platform (407); the four corner edges of the upper end of the base (1) are fixedly connected to a bracket (2); the upper end of the bracket (2) is fixedly connected to the bearing platform (407); the left end of the bearing platform (407) is fixedly connected to the feed plate (406); and the right end of the bearing platform (407) is fixedly connected to the discharge plate (401).

3. The automatic condenser assembly device according to claim 2, characterized in that: A guide rail (402) is fixedly connected to the front inner wall between the discharge plate (401) and the feed plate (406), bearing grooves (403) are provided through the left and right ends of the discharge plate (401), a groove body is provided through the left and right ends of the discharge plate (401), a motor (405) is fixedly connected to the inner wall of the groove body, a screw rod (404) is fixedly connected to the right end of the motor (405), and the right end of the screw rod (404) is adapted to the bearing groove (403).

4. The automatic condenser assembly device according to claim 3, characterized in that: The movable assembly comprises a mounting groove (302), an electric push rod (303), and a left-right displacement adjustment structure. The left-right displacement adjustment structure consists of a movable platform (301), a first groove body (304), and a first screw groove (305). The two movable platforms (301) are arranged one near the front end of the discharge plate (401) and the other near the rear end of the discharge plate (401). The upper end of the movable platform (301) is provided with a left-right symmetrical mounting groove (302). The inner wall of the mounting groove (302) is provided with an electric push rod (303). The left and right ends of the movable platform (301) near the front end of the discharge plate (401) are provided with a first groove body (304). The left and right ends of the movable platform (301) near the rear end of the discharge plate (401) are provided with a first screw groove (305). The first screw groove (305) is matched with the screw rod (404). The inner wall of the first groove body (304) is fitted with the outer wall of the guide rail (402).

5. The automatic condenser assembly device according to claim 4, characterized in that: The fixing assembly comprises a movable plate (501), a fixing groove (502), a through hole (505), and a directional clamping structure. The directional clamping structure consists of a first electric cylinder (503), a clamping block (504), and a fixing block (506). The upper end of the electric push rod (303) is fixedly connected to the movable plate (501). The upper and lower ends of the movable plate (501) are penetrated with through holes (505). The lower end of the movable plate (501) is fixedly connected to a left-right symmetrical fixing block (506). The left and right ends of the fixing block (506) are penetrated with front-back symmetrical fixing grooves (502). The inner wall of the fixing groove (502) is installed with the first electric cylinder (503). The ends of the telescopic rods of the first electric cylinder (503) close to each other are fixedly connected to the clamping block (504).

6. The automatic condenser assembly device according to claim 2, characterized in that: The assembly component comprises an auxiliary block (701), a positioning groove (702), a second electric cylinder (703), a bearing plate (704), and an electric screwdriver (705); the upper end of the bearing platform (407) is fixedly connected to a left-right symmetrical auxiliary block (701); the left and right ends of the auxiliary block (701) are penetrated by front-back symmetrical positioning grooves (702); the inner wall of the positioning groove (702) is installed with a second electric cylinder (703); one end of the telescopic rod of the second electric cylinder (703) close to each other is fixedly connected to the bearing plate (704); and one end of the bearing plate (704) close to each other is installed with an electric screwdriver (705).

7. The automatic condenser assembly device according to claim 6, characterized in that: The positioning assembly comprises a limit frame (601), a second slot body (602), and a limit block (603); the upper end of the supporting platform (407) is fixedly connected to the limit frame (601); the second slot body (602) is penetrated through the left and right ends of the limit frame (601); the upper end of the supporting platform (407) is fixedly connected to evenly distributed limit blocks (603); the limit blocks (603) are located inside the limit frame (601); and the electric screwdriver (705) is adapted to the second slot body (602).