Double-blade dicing saw spindle head

The double-blade dicing machine spindle head with integrated debris removal and blade wear detection enhances cutting precision and efficiency by allowing synchronized multiple cuts and timely blade maintenance, addressing debris accumulation issues in single-blade systems.

CN222269814UActive Publication Date: 2024-12-31WENZHOU UNIV OUJIANG COLLEGE
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Patent Information

Application Number
CN202422955518.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2024-12-31
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing dicing machines face issues with cutting debris accumulation on the workpiece surface affecting subsequent processing and low processing efficiency due to the use of a single blade and inadequate debris removal mechanisms.

Method used

A double-blade dicing machine spindle head with adjustable spacing and integrated tool wear detection, air blow pipes, and a cutting water spray system to enhance debris removal and blade wear monitoring, ensuring precise and efficient cutting.

Benefits of technology

The double-blade design allows for synchronized multiple cuts, reduces debris on the workpiece surface, and enables timely blade replacement, improving cutting accuracy and efficiency while minimizing defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dicing saw main shafts, and discloses a dicing saw main shaft head with double blades, which comprises a dicing main shaft and a blade group arranged on the dicing main shaft, the blade group comprises at least two dicing blades, one end of the dicing main shaft is fixedly provided with a fixed base, and the other end of the dicing main shaft is fixedly provided with a rotating shaft. The fixed base is provided with a cutter abrasion detection assembly used for detecting abrasion of the scribing blade, the fixed base is provided with a cutting water spraying assembly used for spraying the blade set, and an air blowing pipe is arranged on one side of the cutting water spraying assembly. The air blowing pipe is used for blowing air to the surface of a workpiece under the scribing blades, and the distance between the two scribing blades is adjustable. According to the utility model, through the arrangement of the spraying pipe and the air blowing pipe, scraps on a workpiece and a blade can be blown away; and through the arranged blade set, double-blade synchronous scribing machining can be conducted on the workpiece, and the scribing machining efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dicing machine spindles, in particular to a dicing machine spindle head with double blades. Background Art

[0002] The dicing machine uses a grinding wheel slice installed on the air-floating spindle cutter to precisely groove and cut objects. The installation accuracy and performance of the cutter on the air-floating spindle and the water spray structure have a great influence on the grooving and cutting quality of the dicing machine, especially for ultra-precision cut electronic and optical components such as wafers, silicon wafers, LED components, etc.

[0003] When grooving and cutting, the dicing machine uses water (or cutting fluid) to cool the workpiece, lubricate it, and remove debris from the workpiece and the surface of the grinding wheel. The existing grinding wheel dicing machine uses water spraying pipes on both sides and in front of the cutting to spray water on the cutting point of the grinding wheel slice in three directions. When spraying the blade and the workpiece, the debris generated by the cutting is easy to remain on the surface of the workpiece, affecting the effect of the secondary cutting and dicing of the workpiece; at the same time, only a single blade is used for dicing, and the overall processing efficiency needs to be improved. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a double-blade dicing machine spindle head, which solves the problem that when the dicing spindle of the prior dicing machine sprays the dicing blade and the workpiece, the cutting debris is likely to affect the subsequent processing of the workpiece, and the dicing processing efficiency needs to be improved.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A double-blade dicing machine spindle head comprises a dicing spindle and a blade group arranged on the dicing spindle, the blade group comprises at least two dicing blades, a fixed base is fixedly arranged at one end of the dicing spindle, a tool wear detection component for detecting the wear of the dicing blade is arranged on the fixed base, a cutting water spray component for spraying the blade group is arranged on the fixed base, an air blow pipe is arranged on one side of the cutting water spray component, the air blow pipe is used to blow air to the surface of the workpiece directly below the dicing blade, and the spacing between the two dicing blades is adjustable.

[0007] Preferably, the cutting water spray assembly includes a liquid inlet nozzle arranged on a fixed base, the liquid inlet nozzle is connected to a plurality of liquid outlet pipes through a liquid outlet channel arranged in the inner cavity of the fixed base, the outlet end of the liquid is connected to a spray pipe, and a liquid spray groove is arranged on one side of the spray pipe close to the slicing blade.

[0008] Preferably, a single dicing blade is arranged between two of the spray pipes, and a spray tank is arranged on both sides of the spray pipe between the two dicing blades.

[0009] Preferably, an air inlet nozzle is also arranged on the fixed base, and the air inlet nozzle is connected with the air blowing pipe through an air inlet channel arranged on the fixed base.

[0010] Preferably, the slicing blade is fixedly mounted on a blade fixing seat, one of the slicing blade fixing seats is installed in linkage with the slicing spindle via a mating seat fixedly arranged in the middle thereof, and the other slicing blade fixing seat is threadedly connected with the mating seat via a reinforcement seat fixedly arranged in the middle thereof, and a central threaded hole is provided at one end of the mating seat and the reinforcement seat away from the slicing spindle.

[0011] Preferably, the reinforcement seat is provided with a plurality of through holes evenly distributed on the circumference, and the matching seat is provided with fixed threaded holes matching the through holes, and the number of the fixed threaded holes and the through holes is not less than 2:1.

[0012] The utility model has the following beneficial effects:

[0013] The main spindle head of the double-blade dicing machine is equipped with multiple dicing blades, so that when the dicing spindle is started, it can synchronously slice the workpiece multiple times, thereby improving the dicing and cutting effect; through the arranged tool wear detection component, the wear condition of the dicing blade can be detected so that the dicing blade can be replaced in time before it reaches the scrap value, thereby reducing the risk of cutting and dicing to produce defective products; through the provided air blow pipe, the workpiece surface can be initially treated before cutting and dicing, and the debris on the workpiece surface can be effectively removed, thereby ensuring the accuracy of a single dicing cut and further reducing the risk of producing defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the layout structure of the cutting water spray assembly of the utility model;

[0016] Figure 3 This is a schematic diagram of the layout structure of the blade assembly of the utility model;

[0017] Figure 4 This is a schematic diagram of the split structure of the blade assembly of the utility model.

[0018] In the figure: 1. Slicing spindle; 2. Fixed base; 3. Tool wear detection assembly; 4. Cutting water spray assembly; 41. Liquid inlet nozzle; 42. Liquid outlet pipe; 43. Spray pipe; 44. Liquid spray tank; 45. Air inlet nozzle; 46. Air blow pipe; 5. Blade assembly; 51. Slicing blade; 52. Blade fixing seat; 53. Reinforcement seat; 54. Through hole; 55. Matching seat; 56. Center threaded hole; 57. Fixed threaded hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1 The utility model provides a technical solution: a double-blade dicing machine spindle head, comprising a dicing spindle 1 and a blade group 5 arranged on the dicing spindle 1, the blade group 5 comprising at least two dicing blades 51, a fixed base 2 is fixedly arranged at one end of the dicing spindle 1, a tool wear detection component 3 for detecting the wear of the dicing blade 51 is arranged on the fixed base 2, a cutting water spray component 4 for spraying the blade group 5 is arranged on the fixed base 2, an air blow pipe 46 is arranged on one side of the cutting water spray component 4, the air blow pipe 46 is used to blow air to the surface of the workpiece directly below the dicing blade 51, and the distance between the two dicing blades 51 is adjustable.

[0021] The utility model, by setting up multiple dicing blades 51, can synchronously perform dicing on the workpiece multiple times when the dicing spindle 1 is started, thereby improving the dicing and cutting effect; by arranging the tool wear detection component 3, the wear condition of the dicing blade 51 can be detected, so that the dicing blade 51 can be replaced in time before it reaches the scrap value, thereby reducing the risk of producing defective products by cutting and dicing; by setting up the air blow pipe 46, the surface of the workpiece before cutting and dicing can be initially treated, and the debris on the surface of the workpiece can be effectively removed, thereby ensuring the accuracy of a single dicing cut, and further reducing the risk of producing defective products.

[0022] Reference Figure 1 and 2As shown, in this embodiment, the cutting water spray assembly includes a liquid inlet nozzle 41 arranged on the fixed base 2, and the liquid inlet nozzle 41 is connected to a plurality of liquid outlet pipes 42 through a liquid outlet channel arranged in the inner cavity of the fixed base 2, and the outlet end of the liquid outlet is connected to a spray pipe 43, and a liquid spraying groove 44 is arranged on the side of the spray pipe 43 close to the dicing blade 51. Through the provided spray pipe 43 and the liquid spraying groove 44, the cutting water entering the liquid inlet nozzle 41 can be quickly cooled down for the running dicing blade 51 through the liquid outlet pipe 42, the spray pipe 43 and the liquid spraying groove 44; due to the arranged liquid outlet channel, it is not necessary to place multiple external infusion pipelines, thereby reducing the overall manufacturing cost and the complexity of the structural design.

[0023] Reference Figure 2 As shown, in this embodiment, a single dicing blade 51 is arranged between two spray pipes 43, and both sides of the spray pipe 43 between the two dicing blades 51 are provided with liquid spraying grooves 44. By providing the spray pipe 43 with liquid spraying grooves 44 on both sides, the dicing blades 51 located on both sides of the single spray pipe 43 can be sprayed to cool down, effectively avoiding the dead corner between the dicing blades 51 where liquid cannot be sprayed.

[0024] In this embodiment, an air inlet nozzle 45 is further arranged on the fixed base 2 , and the air inlet nozzle 45 is connected to the air blowing pipe 46 through an air inlet channel arranged on the fixed base 2 .

[0025] Reference Figure 3 and 4 As shown, in this embodiment, the dicing blade 51 is fixedly mounted on the blade fixing seat 52, one dicing blade 51 fixing seat is linked with the dicing spindle 1 through a matching seat 55 fixedly arranged in the middle thereof, and the other dicing blade 51 fixing seat is threadedly connected with the matching seat 55 through a reinforcement seat 53 fixedly arranged in the middle thereof, and the matching seat 55 and the reinforcement seat 53 are both provided with a central threaded hole 56 at one end away from the dicing spindle 1. The reinforcement seat 53 and the matching seat 55 are provided to facilitate the rapid assembly of multiple dicing blades 51, and the spacing between the dicing blades 51 can be adjusted as needed, effectively enriching the diversity of the overall dicing process.

[0026] Reference Figure 4As shown, in this embodiment, a plurality of through holes 54 are evenly distributed on the circumference of the reinforcement seat 53, and a fixed threaded hole 57 matching the through hole 54 is provided on the matching seat 55, and the number of the fixed threaded hole and the through hole 54 is not less than 2:1. In practical applications, in order to improve the stability of the installation of each dicing blade 51, a screw can be passed through the through hole 54 and tightened to be installed on the matching seat 55, thereby ensuring the stability of the combined installation of multiple dicing blades 51. When it is necessary to adjust the spacing between the dicing blades 51, the ratio of the number of through holes 54 and the fixed threaded hole can be controlled in advance, thereby presetting the adjustable spacing range between the dicing blades 51. The specific preset range can be determined according to the spacing required for dicing the workpiece.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-blade dicing machine spindle head, characterized in that: It includes a slicing spindle and a blade group arranged on the slicing spindle, the blade group includes at least two slicing blades, a fixed base is fixedly arranged at one end of the slicing spindle, a tool wear detection component for detecting the wear of the slicing blade is arranged on the fixed base, a cutting water spray component for spraying the blade group is arranged on the fixed base, an air blow pipe is arranged on one side of the cutting water spray component, the air blow pipe is used to blow air to the surface of the workpiece directly below the slicing blade, and the distance between the two slicing blades is adjustable.

2. The double-blade dicing machine spindle head according to claim 1, characterized in that: The cutting water spray assembly includes a liquid inlet nozzle arranged on a fixed base, the liquid inlet nozzle is connected to a plurality of liquid outlet pipes through a liquid outlet channel arranged in the inner cavity of the fixed base, the outlet end of the liquid outlet is connected to a spray pipe, and a liquid spray groove is arranged on one side of the spray pipe close to the dicing blade.

3. The double-blade dicing machine spindle head according to claim 2, characterized in that: A single dicing blade is arranged between two of the spray pipes, and liquid spray grooves are arranged on both sides of the spray pipe located between the two dicing blades.

4. The double-blade dicing machine spindle head according to claim 3, characterized in that: An air inlet nozzle is also arranged on the fixed base, and the air inlet nozzle is connected with the air blowing pipe through an air inlet channel arranged on the fixed base.

5. The double-blade dicing machine spindle head according to claim 4, characterized in that: The dicing blade is fixedly installed on the blade fixing seat, one of the dicing blade fixing seats is installed in linkage with the dicing spindle through a matching seat fixedly arranged in the middle thereof, and the other dicing blade fixing seat is threadedly connected with the matching seat through a reinforcement seat fixedly arranged in the middle thereof, and a central threaded hole is provided on one end of the matching seat and the reinforcement seat away from the dicing spindle.

6. The double-blade dicing machine spindle head according to claim 5, characterized in that: The reinforcement seat is provided with a plurality of through holes evenly distributed on the circumference, and the matching seat is provided with fixed threaded holes matching the through holes, and the number of the fixed threaded holes and the through holes is not less than 2:1.