Ship coating sand blasting machine capable of reducing dust

By using sandblasting tanks and dust cover components in the marine coating sandblasting machine, a closed environment is formed, and the problems of dust pollution and abrasive rebound are solved, a safe and environmentally friendly sandblasting process is achieved, and water resources are saved.

CN222269927UActive Publication Date: 2024-12-31DAISHAN COUNTY XINLI SHIP REPAIR CO LTD
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Patent Information

Application Number
CN202420429201.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2024-12-31
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

Existing ship coating sandblasting machines produce a lot of dust pollution during the sandblasting process, and the sprayed sand may rebound and harm staff, and there is a lot of waste of water resources.

Method used

A marine coating sandblasting machine including sandblasting cans, sandblasting mechanisms and dust-proof mechanisms is designed to spray abrasives through high-pressure air pipes and use dustproof covers and magnetic suction components to form a closed environment on the surface of the ship to prevent dust from spreading and abrasives. Rebound.

Benefits of technology

It effectively reduces dust pollution, protects the working environment and personnel safety, and realizes the recycling of dust through the connection between the collection tube and the vacuum cleaner, saving water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ship coating, in particular to a ship coating sand-blasting machine capable of reducing dust, which comprises a sand-blasting tank, supporting legs are arranged at the bottom of the sand-blasting tank, a feed port and a discharge port are respectively arranged on the sand-blasting tank, a sand-blasting mechanism is arranged on one side of the sand-blasting tank, and the sand-blasting mechanism is arranged on the other side of the sand-blasting tank. The sand blasting device comprises a sand blasting tank, the sand blasting tank is provided with a sand blasting mechanism, the input end of the sand blasting mechanism communicates with a discharging port of the sand blasting tank through a high-pressure air pipe, the high-pressure air pipe is connected with an external high-pressure air pump, and the output end of the sand blasting mechanism is provided with a dustproof mechanism. Through the arrangement of the dustproof mechanism, the sand blasting mechanism can conduct sand blasting and grinding on the surface of the ship in a closed environment, and then the situation that a large amount of generated dust is diffused into air to pollute the working environment is prevented; and meanwhile, the sprayed abrasive is prevented from rebounding to the body of a worker after colliding with the ship specimen.
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Description

Technical Field

[0001] The utility model relates to the technical field of ship painting, in particular to a ship painting sandblasting machine which can reduce dust. Background Art

[0002] Before repairing the paint on the ship workpiece, it is necessary to spray sand, copper ore and other abrasives on the workpiece surface to remove the rust on the workpiece surface and obtain a certain degree of cleanliness. When sandblasting a ship, a sandblasting machine is usually required to clean and roughen the surface of the substrate by utilizing the impact of high-speed sand flow. Compressed air is used as the power to form a high-speed jet beam to spray the material (copper ore sand, quartz sand, corundum, iron sand, Hainan sand) at high speed onto the surface of the workpiece to be processed, so that the appearance or shape of the outer surface of the workpiece surface changes.

[0003] A ship coating sandblasting machine disclosed in Chinese patent CN115570512A includes a sandblasting pot, a support frame, a high-pressure air supply box, a sandblasting tube, a high-pressure water supply box, and a sandblasting head. The sandblasting pot is arranged on the support frame, the high-pressure air supply box is arranged on one side wall of the sandblasting pot, and the high-pressure water supply box is arranged on the other side wall of the sandblasting pot; a sand outlet pipe is arranged at the lower end of the sandblasting pot, the sandblasting tube is arranged horizontally at the lower end of the sand outlet pipe, and the middle part of the sandblasting pot is connected with the sand outlet pipe; an air duct is arranged at the lower end of the high-pressure air supply box. By adding a high-pressure water supply box to the sandblasting pot, and connecting the high-pressure water supply box and the sandblasting head through a water pipe, a plurality of water spray holes are arranged on the outer side wall of the sandblasting hole of the sandblasting head, and water mist is sprayed while sandblasting, so that the dry sand material sinks with the water mist after being sprayed to impact the workpiece, and a large amount of dust will not be raised, thereby improving the surrounding working environment.

[0004] During the sandblasting process, since the sandblasting work is not carried out in a closed environment, once the dust is generated, it will still diffuse to the outside, thereby polluting the working environment. In addition, the device needs to be used in conjunction with water during sandblasting, so the device will consume a large amount of water resources when working, thereby causing a waste of water resources. In addition, the sprayed sand may rebound onto the staff after colliding with the surface of the ship, thereby causing injuries to the staff. Utility Model Content

[0005] In view of the above problems, a ship painting sandblasting machine that can reduce dust is provided. Through the setting of a dust-proof mechanism, the sandblasting mechanism can sandblast and polish the ship surface in a closed environment, thereby preventing the large amount of dust generated from diffusing to the outside, and at the same time preventing the sprayed abrasive from colliding with the ship surface and rebounding onto the staff.

[0006] To solve the problems of the prior art, the utility model provides a ship painting sandblasting machine that can reduce dust, comprising a sandblasting pot, the bottom of which is provided with supporting feet, the sandblasting pot is respectively provided with a feed inlet and a discharge port, a sandblasting mechanism is provided on one side of the sandblasting pot, the input end of the sandblasting mechanism is connected to the discharge port of the sandblasting pot through a high-pressure air pipe, the high-pressure air pipe is connected to an external high-pressure air pump, and the output end of the sandblasting mechanism is provided with a dustproof mechanism.

[0007] Preferably, the sandblasting mechanism includes an air-controlled valve, a sand outlet pipe and a sandblasting gun head. The air-controlled valve is arranged on a high-pressure air pipe, one end of the sand outlet pipe is connected to the output end of the air-controlled valve, and the sandblasting gun head is arranged at the end of the sand outlet pipe away from the air-controlled valve.

[0008] Preferably, the dustproof mechanism includes a dustproof cover, a movable component and a magnetic component. One end of the dustproof cover is sleeved on the output end of the sandblasting mechanism, the magnetic component is arranged at an end of the dustproof cover away from the sandblasting mechanism, and the movable component has multiple components respectively arranged on the dustproof cover.

[0009] Preferably, a plurality of mounting grooves are provided on the outside of the dust cover, and the movable assembly includes a mounting frame, a placement plate, ball bearings and a buffer member. The number of the mounting frames is the same as the number of the mounting grooves provided in the dust cover and corresponds one to one. The mounting frame is arranged in the corresponding mounting groove, and the placement plate is horizontally arranged below the mounting frame. A placement hole for placing the ball bearings is provided at the bottom of the placement plate, and the top of the placement plate is movably connected to the mounting frame through a buffer member.

[0010] Preferably, the buffer component includes a limiting column, a buffer spring and a baffle, the limiting column is arranged on the top of the placing plate, the end of the limiting column away from the placing plate passes upward through the mounting frame, the buffer spring is sleeved on the outside of the limiting column, the buffer spring is located between the mounting frame and the placing plate, and the baffle is arranged on the end of the limiting column passing through the mounting frame.

[0011] Preferably, the magnetic attraction assembly comprises a magnetic attraction ring and screws, the magnetic attraction ring is arranged on one end of the dust cover that is in contact with the surface of the ship, and the magnetic attraction ring is fixed to the dust cover by means of screws.

[0012] Preferably, the magnetic attraction strength of the magnetic attraction ring is a constant value.

[0013] Preferably, a collecting port is provided on the dust cover, the collecting port is connected to a collecting pipe, and the collecting pipe is connected to an external vacuum cleaner.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model sprays the abrasive in the sandblasting tank onto the surface of the ship through the cooperation of the spraying mechanism and the high-pressure air pipe, thereby grinding the surface of the ship; and the dustproof mechanism is provided so that the sandblasting mechanism can sandblast and grind the surface of the ship in a closed environment, thereby preventing the large amount of dust generated from diffusing into the air and polluting the working environment, and also preventing the sprayed abrasive from rebounding onto the staff after colliding with the ship specimen. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a ship coating sandblasting machine that can reduce dust. Figure 1 .

[0016] Figure 2 This is a schematic diagram of the overall structure of a ship coating sandblasting machine that can reduce dust. Figure 2 .

[0017] Figure 3 It is a partial structural schematic diagram of a ship painting sandblasting machine that can reduce dust.

[0018] Figure 4 This application Figure 3 A partial enlarged view of point A in the middle.

[0019] Figure 5 This is a partial structural diagram of the dust-proof mechanism of this application. Figure 1 .

[0020] Figure 6 This is a partial structural diagram of the dust-proof mechanism of this application. Figure 2 .

[0021] Figure 7 This is a partial structural diagram of the dust-proof mechanism of this application. Figure 3 .

[0022] The numbers in the figure are: 1-sandblasting tank; 11-feeding port; 12-discharging port; 2-supporting foot; 3-sandblasting mechanism; 31-air control valve; 32-sand outlet pipe; 33-sandblasting gun head; 4-dustproof mechanism; 41-dust cover; 411-collecting port; 412-installing slot; 42-moving component; 421-installing frame; 422-placing plate; 4221-placing hole; 423-ball; 424-buffer; 4241-limiting column; 4242-buffer spring; 4243-baffle; 43-magnetic suction component; 431-magnetic suction ring; 432-screw; 44-collecting pipe; 5-high-pressure air pipe. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] See also Figures 1 to 7 As shown, a ship painting sandblasting machine capable of reducing dust comprises a sandblasting pot 1, a supporting foot 2 is arranged at the bottom of the sandblasting pot 1, a feed port 11 and a discharge port 12 are respectively opened on the sandblasting pot 1, a sandblasting mechanism 3 is arranged on one side of the sandblasting pot 1, an input end of the sandblasting mechanism 3 is connected with the discharge port 12 of the sandblasting pot 1 through a high-pressure air pipe 5, and the high-pressure air pipe 5 is connected to an external high-pressure air pump, and a dustproof mechanism 4 is arranged at the output end of the sandblasting mechanism 3.

[0025] When the device is used, the abrasive is first transported from the feed port 11 of the sandblasting pot 1 to the sandblasting pot 1, and high-pressure gas is generated through the cooperation of the high-pressure air pipe 5 and the external high-pressure air pump, and then the abrasive in the sandblasting pot 1 is transported from the discharge port 12 to the sandblasting mechanism 3, and then the abrasive is sprayed onto the surface of the ship through the sandblasting mechanism 3, and then the surface of the ship is polished. By setting the dustproof mechanism 4 installed at the output end of the sandblasting mechanism 3, a closed working space is formed at the output end of the sandblasting mechanism 3 during the polishing of the ship surface, so as to prevent a large amount of dust generated when the abrasive collides with the ship surface from diffusing into the air, thereby affecting the ring around the work, and at the same time, it can also prevent the sprayed abrasive from rebounding onto the staff after colliding with the ship surface.

[0026] See also Figure 1 and Figure 2 As shown, the sandblasting mechanism 3 includes an air-controlled valve 31, a sand outlet pipe 32 and a sandblasting gun head 33. The air-controlled valve 31 is arranged on the high-pressure air pipe 5, one end of the sand outlet pipe 32 is connected to the output end of the air-controlled valve 31, and the sandblasting gun head 33 is arranged at the end of the sand outlet pipe 32 away from the air-controlled valve 31.

[0027] Through the cooperation of the sand outlet pipe 32 and the sandblasting gun head 33, the abrasive in the sandblasting tank 1 can be sprayed onto the surface of the ship, thereby grinding the surface of the ship. Through the setting of the air control valve 31, the air flow intensity in the high-pressure air pipe 5 can be controlled, and the spraying intensity of the sandblasting gun head 33 can be controlled according to the grinding requirements of the ship surface.

[0028] See also Figure 3 As shown, the dustproof mechanism 4 includes a dustproof cover 41, a movable component 42 and a magnetic component 43. One end of the dustproof cover 41 is sleeved on the output end of the sandblasting mechanism 3, the magnetic component 43 is arranged at an end of the dustproof cover 41 away from the sandblasting mechanism 3, and the movable component 42 has multiple components respectively arranged on the dustproof cover 41.

[0029] When the sandblasting mechanism 3 is used, first, one end of the dust cover 41 on the sandblasting mechanism 3 is placed against the surface of the ship. The dust cover 41 is tightly fitted to the surface of the ship through the setting of the magnetic suction component 43. The dust cover 41 forms a closed working space between the sandblasting mechanism 3 and the surface of the ship, so that when the sandblasting mechanism 3 sandblasts and polishes the surface of the ship, a large amount of dust generated will not be dispersed into the outside air, thereby avoiding the pollution of the outside air. At the same time, it also avoids the staff from inhaling dust-containing gases in the air into their bodies during the sandblasting process, thereby having a certain protective effect on the staff's body. After the area of ​​the ship's surface covered by the dust cover 41 is polished, through the cooperation of multiple moving components 42, the staff can easily drive the dust cover 41 to move to the next polishing area on the ship's surface, and it will not affect the use of the magnetic suction component 43.

[0030] See also Figure 3 , Figure 5 and Figure 6 As shown, a plurality of mounting grooves 412 are provided on the outside of the dust cover 41, and the movable assembly 42 includes a mounting frame 421, a placement plate 422, a ball 423 and a buffer 424. The number of the mounting frames 421 is the same as the number of the mounting grooves 412 provided in the dust cover 41 and corresponds one to one. The mounting frames 421 are arranged in the corresponding mounting grooves 412, and the placement plate 422 is horizontally arranged below the mounting frame 421. A placement hole 4221 for placing the ball 423 is provided at the bottom of the placement plate 422, and the top of the placement plate 422 is movably connected to the mounting frame 421 through a buffer 424.

[0031] By cooperating with the mounting frame 421 and the mounting groove 412, the placement plate 422 is arranged outside the dust cover 41. The ball 423 arranged at the bottom of the placement plate 422 makes it easier to move the dust cover 41. The buffer 424 is arranged to reduce shock during the movement of the dust cover 41.

[0032] See also Figure 6 and Figure 7 As shown, the buffer member 424 includes a limiting column 4241, a buffer spring 4242 and a baffle 4243. The limiting column 4241 is arranged on the top of the placement plate 422, and one end of the limiting column 4241 away from the placement plate 422 passes upward through the mounting frame 421. The buffer spring 4242 is sleeved on the outside of the limiting column 4241, and the buffer spring 4242 is located between the mounting frame 421 and the placement plate 422. The baffle 4243 is arranged on one end of the limiting column 4241 passing through the mounting frame 421.

[0033] By setting the limiting column 4241, the placement plate 422 can move up and down on the mounting frame 421, so that the ball 423 on the placement plate 422 can move more smoothly on the surface of the ship. By setting the buffer spring 4242, the impact force generated by the collision between the ball 423 and the protruding particles on the surface of the ship can be reduced, thereby increasing the service life of the ball 423. By setting the baffle 4243, the limiting column 4241 on the top of the placement plate 422 is prevented from detaching from the mounting frame 421.

[0034] See also Figure 3 and Figure 5 As shown, the magnetic attraction assembly 43 includes a magnetic attraction ring 431 and a screw 432 . The magnetic attraction ring 431 is arranged on one end of the dust cover 41 that is in contact with the surface of the ship. The magnetic attraction ring 431 is fixed to the dust cover 41 by the screw 432 .

[0035] The magnetic ring 431 is fixed to the dust cover 41 by means of screws 432. Through the setting of the magnetic ring 431, the dust cover 41 can be temporarily adsorbed on the surface of the ship, so that the dust cover 41 and the surface of the ship fit more closely, avoiding the dust in the dust cover 41 from leaking out from the fitting point between the dust cover 41 and the surface of the ship, thereby improving the dustproof effect of the dust cover 41.

[0036] See also Figure 5 As shown, the magnetic attraction strength of the magnetic ring 431 is a constant value.

[0037] By setting the magnetic attraction strength of the magnetic attraction ring 431, it is convenient for the staff to separate the magnetic attraction ring 431 from the surface of the ship with one hand.

[0038] See also Figure 4 As shown, a collecting port 411 is provided on the dust cover 41 , and a collecting pipe 44 is connected to the collecting port 411 , and the collecting pipe 44 is connected to an external vacuum cleaner.

[0039] By opening a collecting port 411 on the dust cover 41, it is convenient to connect the collecting pipe 44 connected to an external vacuum cleaner. Through the cooperation of the collecting pipe 44 and the external vacuum cleaner, the dust mixed with abrasives in the dust cover 41 can be collected to facilitate the subsequent recycling of the abrasives.

[0040] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A ship painting sandblasting machine that can reduce dust, characterized in that: The invention comprises a sandblasting pot (1), wherein a supporting foot (2) is arranged at the bottom of the sandblasting pot (1), a feeding port (11) and a discharging port (12) are respectively provided on the sandblasting pot (1), a sandblasting mechanism (3) is arranged on one side of the sandblasting pot (1), an input end of the sandblasting mechanism (3) is connected to the discharging port (12) of the sandblasting pot (1) through a high-pressure air pipe (5), and the high-pressure air pipe (5) is connected to an external high-pressure air pump, and a dustproof mechanism (4) is arranged at the output end of the sandblasting mechanism (3), and the dustproof mechanism (4) The invention comprises a dust cover (41), a movable component (42) and a magnetic component (43); one end of the dust cover (41) is sleeved on the output end of the sandblasting mechanism (3); the magnetic component (43) is arranged at one end of the dust cover (41) away from the sandblasting mechanism (3); the movable component (42) has a plurality of components respectively arranged on the dust cover (41); a collecting port (411) is provided on the dust cover (41); the collecting port (411) is connected to a collecting pipe (44); and the collecting pipe (44) is connected to an external dust collector.

2. A ship painting sandblasting machine capable of reducing dust according to claim 1, characterized in that: The sandblasting mechanism (3) comprises an air control valve (31), a sand outlet pipe (32) and a sandblasting gun head (33); the air control valve (31) is arranged on a high-pressure air pipe (5); one end of the sand outlet pipe (32) is connected to an output end of the air control valve (31); and the sandblasting gun head (33) is arranged on an end of the sand outlet pipe (32) away from the air control valve (31) and connected thereto.

3. A ship painting sandblasting machine capable of reducing dust according to claim 1, characterized in that: The dust cover (41) is provided with a plurality of mounting grooves (412) on the outside. The movable assembly (42) comprises a mounting frame (421), a placement plate (422), a ball bearing (423) and a buffer (424). The number of the mounting frames (421) is the same as the number of the mounting grooves (412) provided on the dust cover (41) and corresponds to each other. The mounting frames (421) are arranged in the corresponding mounting grooves (412). The placement plate (422) is horizontally arranged below the mounting frame (421). A placement hole (4221) for placing the ball bearing (423) is provided at the bottom of the placement plate (422). The top of the placement plate (422) is movably connected to the mounting frame (421) via a buffer (424).

4. A dust-reducing ship painting sandblasting machine according to claim 3, characterized in that: The buffer component (424) comprises a limiting column (4241), a buffer spring (4242) and a baffle (4243); the limiting column (4241) is arranged on the top of the placement plate (422); one end of the limiting column (4241) away from the placement plate (422) passes upward through the mounting frame (421); the buffer spring (4242) is sleeved on the outside of the limiting column (4241); the buffer spring (4242) is located between the mounting frame (421) and the placement plate (422); and the baffle (4243) is arranged on one end of the limiting column (4241) passing through the mounting frame (421).

5. A ship painting sandblasting machine capable of reducing dust according to claim 1, characterized in that: The magnetic attraction component (43) comprises a magnetic attraction ring (431) and a screw (432); the magnetic attraction ring (431) is arranged on one end of the dust cover (41) that is in contact with the surface of the ship; and the magnetic attraction ring (431) is fixed to the dust cover (41) by means of the screw (432).

6. A ship painting sandblasting machine capable of reducing dust according to claim 5, characterized in that: The magnetic attraction strength of the magnetic attraction ring (431) is a constant value.