Self-made hydraulic forming device

By designing a homemade hydraulic forming device, the problem of difficulty in processing small-diameter container flanges and non-standard products in the prior art is solved, and the processing efficiency and working quality are achieved is achieved.

CN222271376UActive Publication Date: 2024-12-31WUHAN IRON & STEEL CONSTR & ENG GRP METAL STRU
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Patent Information

Application Number
CN202323237089.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-29
Publication Date
2024-12-31
Estimated Expiration
2033-11-29

AI Technical Summary

Technical Problem

The prior art is difficult to effectively process small-diameter container flanges, truss structures and silicon steel ring furnaces with non-standard products, resulting in equipment limitations and high cost problems.

Method used

A homemade hydraulic forming device is designed, including steel platform, hydraulic station, connecting support, reaction support, support plate, hydraulic oil pipe and mold, and extrusion molding, bending parts and cold bending correction are achieved through hydraulic equipment. Operation.

Benefits of technology

It improves processing efficiency and work quality, makes operation simple, and can complete a variety of processing tasks based on the selection of appropriate molds, reducing the waste of equipment and materials and processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-made hydraulic forming device. The self-made hydraulic forming device comprises a steel platform; the oil pressure station is fixedly installed on the top of the steel platform, and two first connecting pipes are fixedly installed on the oil pressure station; the connecting support is arranged on the top of the steel platform; the counter-force support is arranged on the top of the steel platform, and the counter-force support and the connecting support are distributed in a bilateral symmetry mode; and the two connecting plates are fixedly mounted on the connecting support and the counter-force support respectively. The self-made hydraulic forming device provided by the utility model has the advantages that the operation is simple and convenient, and a plurality of operations such as extrusion forming, piece bending, cold bending correction and the like can be conveniently finished by selecting a proper mold, so that the processing efficiency and the working quality can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of self-made hydraulic forming devices, in particular to a self-made hydraulic forming device. Background Art

[0002] During the processing and manufacturing of products, for example, the conical flanges of some containers are often the inlet and outlet of the medium in the container, with a very small diameter. The company's smallest roller bed cannot roll it out, and the folding machine cannot press it due to the limitation of the equipment body structure. We have made some webs of truss structures, and the nodes are often smoothly transitioned. Whether it is a box section or an H-shaped steel section, the arc radius of the cover plate is also very small, but the plate thickness is often large, and a small roller bed cannot press it. A large roller bed will leave a very long pressure head when rolling, which wastes materials and is very uneconomical. In addition, in non-standard products, such as the upper and lower trolleys of the silicon steel ring furnace, the enclosure surrounding the silicon steel ring annealing inner cover on the trolley is a 500mm high stainless steel corrugated plate. In the past, it was often commissioned to professional manufacturers outside for processing, which was costly.

[0003] Therefore, it is necessary to provide a new self-made hydraulic forming device to solve the above-mentioned technical problems. Utility Model Content

[0004] The technical problem solved by the utility model is to provide a self-made hydraulic forming device which is easy to operate and can easily complete many operations such as extrusion forming, bending, cold bending correction, etc. by selecting appropriate molds, thereby improving processing efficiency and work quality.

[0005] In order to solve the above technical problems, the self-made hydraulic forming device provided by the utility model comprises: a steel platform;

[0006] An oil pressure station, the oil pressure station is fixedly installed on the top of the steel platform, and two connecting pipes are fixedly installed on the oil pressure station;

[0007] A connecting support, the connecting support being arranged on the top of the steel platform;

[0008] A reaction support, wherein the reaction support is arranged on the top of the steel platform, and the reaction support and the connecting support are symmetrically distributed on the left and right sides;

[0009] The two connecting plates are fixedly mounted on the connecting support and the reaction support respectively.

[0010] As a further solution of the utility model, two support plates are symmetrically provided on the top of the steel platform, and the two support plates are both located between the connecting support and the reaction support.

[0011] As a further solution of the utility model, the two support plates are provided with a same hydraulic top, and two connecting pipes 2 are fixedly mounted on the hydraulic top.

[0012] As a further solution of the utility model, the two connecting pipes 2 are connected with hydraulic oil pipes, and the ends of the two hydraulic oil pipes away from the hydraulic top are respectively connected to the two connecting pipes 1.

[0013] As a further solution of the utility model, a working platform is provided on the steel platform, and the working platform is located between the corresponding connecting plate and the corresponding supporting plate. A push rod sleeve is provided on the hydraulic top, and a push rod sleeve is connected to a top supporting plate.

[0014] As a further solution of the utility model, a module 1 is provided on the corresponding connecting plate, and a module 2 is provided on the top supporting plate. The module 1 includes mold 1, mold 3, and mold 5, and the module 2 includes mold 2, mold 4, and mold 6.

[0015] Compared with the related art, the self-made hydraulic forming device provided by the utility model has the following beneficial effects:

[0016] 1. The utility model is easy to operate and can easily complete many operations such as extrusion molding, bending, cold bending correction, etc. by selecting appropriate molds, thereby improving processing efficiency and work quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0018] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0019] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0020] Figure 3 The structure of the utility model is shown in FIG. Figure 3 ;

[0021] Figure 4 The structure of the utility model is shown in FIG. Figure 4 ;

[0022] Figure 5 It is a schematic diagram of the assembly of mold 1 and mold 2 in the utility model;

[0023] Figure 6 It is a schematic diagram of the assembly of mold three and mold four in the utility model;

[0024] Figure 7 It is a schematic diagram of the assembly of mold five and mold six in the utility model.

[0025] In the figure: 1. Steel platform; 2. Hydraulic station; 3. Connecting support; 31. Reaction support; 4. Connecting plate; 5. Support plate; 6. Hydraulic jack; 7. Hydraulic oil pipe; 8. Working platform; 9. Push rod sleeve; 10. Top support plate; 11. Mold 1; 12. Mold 2; 13. Mold 3; 14. Mold 4; 15. Mold 5; 16. Mold 6. DETAILED DESCRIPTION

[0026] Please refer to Figures 1 to 7 ,in, Figure 1 The structure of the utility model is shown in FIG. Figure 1 ; Figure 2 The structure of the utility model is shown in FIG. Figure 2 ; Figure 3 The structure of the utility model is shown in FIG. Figure 3 ; Figure 4 The structure of the utility model is shown in FIG. Figure 4 ; Figure 5 It is a schematic diagram of the assembly of mold 1 and mold 2 in the utility model; Figure 6 It is a schematic diagram of the assembly of mold three and mold four in the utility model; Figure 7 It is a schematic diagram of the assembly of the mold 5 and the mold 6 in the utility model. The self-made hydraulic forming device includes: a steel platform 1;

[0027] The oil pressure station 2 is fixedly installed on the top of the steel platform 1, and two connecting pipes 1 are fixedly installed on the oil pressure station 2;

[0028] A connecting support 3, wherein the connecting support 3 is arranged on the top of the steel platform 1;

[0029] A reaction support 31, wherein the reaction support 31 is arranged on the top of the steel platform 1, and the reaction support 31 and the connecting support 3 are symmetrically distributed on the left and right sides;

[0030] The two connecting plates 4 are fixedly mounted on the connecting support 3 and the reaction force support 31 respectively.

[0031] Two support plates 5 are symmetrically arranged on the top of the steel platform 1 , and both support plates 5 are located between the connecting support 3 and the reaction force support 31 .

[0032] The two support plates 5 are provided with a same hydraulic top 6 , on which two connecting pipes 2 are fixedly mounted.

[0033] The two connecting pipes 2 are both connected with hydraulic oil pipes 7, and the ends of the two hydraulic oil pipes 7 away from the hydraulic top 6 are respectively connected with the two connecting pipes 1.

[0034] A working platform 8 is provided on the steel platform 1 , and the working platform 8 is located between the corresponding connecting plate 4 and the corresponding supporting plate 5 . A push rod sleeve 9 is provided on the hydraulic jack 6 , and a push rod sleeve 9 is connected to a support plate 10 .

[0035] The corresponding connecting plate 4 is provided with a module set 1, and the top supporting plate 10 is provided with a module set 2. The module set 1 includes a mold set 11, a mold set 3 13, and a mold set 5 15. The module set 2 includes a mold set 2 12, a mold set 4 14, and a mold set 6 16.

[0036] The working principle of the self-made hydraulic forming device provided by the utility model is as follows:

[0037] Step 1: Install and weld the connecting support 3 and the reaction support 31 on the steel platform 1 to ensure that the processing requirements can be met, place the hydraulic top 6 on the two support plates 5 and fix it, and connect it with the two connecting pipes 1 on the hydraulic station 2 through two connecting pipes 2 and two hydraulic oil pipes 7 to form a hydraulic device (such as Figure 1 shown);

[0038] The second step: various modules 1 can be connected or spot welded on the reaction support 31 by making holes, and various hydraulic forming modules 2 can be made holes or spot welded on the top support plate 10, so that the processing of the components (such as Figures 2 to 4 shown);

[0039] Step 3: Depending on the type of part being processed, different molds can be used (such as Figures 5 to 7 As shown), by using the cooperation of the high-thrust hydraulic top 6 and the connecting support 3, the operator can process the above-mentioned various personalized parts according to the process guidance and requirements, making the operation simple and easy. By selecting the appropriate mold, many extrusion molding, bending parts, cold bending correction and other operations can be completed, thereby improving the processing efficiency and work quality.

[0040] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0041] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A self-made hydraulic forming device, characterized in that: include: Steel platform; An oil pressure station, the oil pressure station is fixedly installed on the top of the steel platform, and two connecting pipes are fixedly installed on the oil pressure station; A connecting support, the connecting support being arranged on the top of the steel platform; A reaction support, wherein the reaction support is arranged on the top of the steel platform, and the reaction support and the connecting support are symmetrically distributed on the left and right sides; The two connecting plates are fixedly mounted on the connecting support and the reaction support respectively.

2. The self-made hydraulic forming device according to claim 1 is characterized in that: Two support plates are symmetrically arranged on the top of the steel platform, and both support plates are located between the connecting support and the reaction support. The two support plates are provided with the same hydraulic top, and two connecting pipes 2 are fixedly installed on the hydraulic top.

3. The self-made hydraulic forming device according to claim 2 is characterized in that: The two connecting pipes 2 are both connected with hydraulic oil pipes, and the ends of the two hydraulic oil pipes away from the oil pressure top are respectively connected with the two connecting pipes 1.

4. The self-made hydraulic forming device according to claim 2 is characterized in that: A working platform is arranged on the steel platform, and the working platform is located between the corresponding connecting plate and the corresponding supporting plate. A push rod sleeve is arranged on the hydraulic top, and a push rod sleeve is connected to a top supporting plate.

5. The self-made hydraulic forming device according to claim 4 is characterized in that: The corresponding connecting plate is provided with module set 1, the top supporting plate is provided with module set 2, the module set 1 includes mold set 1, mold set 3 and mold set 5, and the module set 2 includes mold set 2, mold set 4 and mold set 6.