Unloading mechanism for intelligent sorting
By designing the unloading mechanism for intelligent sorting and using the motor drive and control module to control the tilt of the loading trough, the problems of low efficiency and high energy consumption of the existing assembly line unloading mechanism are solved, and a more efficient unloading process and lower cost.
Patent Information
- Application Number
- CN202420067628.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-11
AI Technical Summary
The existing assembly line unloading mechanism increases the workload of workers and reduces production efficiency. The transverse unloading mechanism is less efficient and has higher energy consumption during use.
An unloading mechanism for intelligent sorting is designed, including a main mechanism, a fixing mechanism, a loading mechanism and a unloading mechanism. The first rotating shaft and the second rotating shaft are driven by the first rotating motor and the second rotating motor to push the first The telescopic column and the second telescopic column are combined with the fixedly installed first control module and the second control module to control the first loading groove and the second loading groove to complete the unloading.
It improves the working efficiency of the unloading process, reduces energy consumption, simplifies structural design, and reduces manufacturing costs.
Smart Images
Figure CN222273303U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of unloading mechanisms, in particular to an intelligent sorting unloading mechanism. Background Art
[0002] During the assembly line conveying operation, after the industrial robot sorts the workpieces, the sorted workpieces need to be unloaded and transported to the designated workstation for assembly. The existing unloading mechanism for the assembly line is composed of unloading channels located on both sides of the assembly line. Workers clamp the workpieces and put them into the unloading channels for unloading. However, this structure increases the workload of workers and reduces the production efficiency of the enterprise.
[0003] As disclosed in the authorization announcement number CN109452336B, a transverse unloading mechanism is disclosed. The transverse unloading mechanism includes a frame, on which a transverse device and a unloading device are arranged, the transverse device includes an annular conveying mechanism, the annular conveying mechanism includes a power unit with a rotating output end and an annular traction member, the power unit drives the annular traction member to move and has a straight conveying section that drives the material to move in the movement stroke of the annular traction member, the unloading device includes a receiving bin docked with the straight conveying section, the bin wall and / or bin bottom of the receiving bin is movably mounted on the frame to form a movable bin plate, the unloading device also includes a bin plate transmission mechanism that drives and connects the rotating output end and the movable bin plate, and the bin plate transmission mechanism includes an intermittent transmission mechanism. Compared with the transverse unloading mechanism in the prior art, which needs to set two sets of independent drive mechanisms to drive the transverse device and the unloading device respectively, the transverse unloading mechanism of the present invention has a simpler structure, occupies less space, and has a lower manufacturing cost, but it has a lower working efficiency and higher energy consumption during use. For this reason, we propose an intelligent sorting unloading mechanism that greatly improves the working efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide an intelligent sorting unloading mechanism to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A discharging mechanism for intelligent sorting comprises a main body mechanism, a fixing mechanism, a loading mechanism and a discharging mechanism, wherein the fixing mechanism is located on both sides of the main body mechanism, the loading mechanism is located at the top of the main body mechanism, and the discharging mechanism is located at the top of the main body mechanism. The main body mechanism comprises a discharging device workbench, a high-strength bottom plate, a first control module and a second control module. The discharging device workbench is fixedly mounted on the top of the high-strength bottom plate, the high-strength bottom plate is fixedly mounted on the bottom of the discharging device workbench, the first control module is fixedly mounted on the top of the discharging device workbench, and the second control module is fixedly mounted on the top of the discharging device workbench.
[0007] Preferably, the fixing mechanism includes a first material guide plate, a second material guide plate, a first transverse fixing column, a second transverse fixing column, a first longitudinal fixing column, and a second longitudinal fixing column. The first material guide plate is fixedly installed on one side of the first transverse fixing column, the second material guide plate is fixedly installed on one side of the second transverse fixing column, the first transverse fixing column is fixedly installed on one side of the workbench of the unloading device, the second transverse fixing column is fixedly installed on one side of the workbench of the unloading device, the first longitudinal fixing column is fixedly installed on the top of the workbench of the unloading device, and the second longitudinal fixing column is fixedly installed on the top of the workbench of the unloading device.
[0008] Preferably, the loading mechanism includes a first loading trough, a second loading trough, a first loading trough connecting shaft, a second loading trough connecting shaft, a first fixed block connecting shaft, a second fixed block connecting shaft, a first rotating gear, a second rotating gear, a first fixed gear, a second fixed gear, a first fixed block, a second fixed block, and a gear protection cover; the first loading trough is fixedly mounted on one side of the first fixed block, the second loading trough is fixedly mounted on one side of the second fixed block, the first loading trough connecting shaft is fixedly mounted on one side of the first loading trough, the second loading trough connecting shaft is fixedly mounted on one side of the second loading trough, the first fixed block connecting shaft is fixedly mounted on one side of the first fixed block, and the second fixed block connecting shaft is fixedly mounted on one side of the second fixed block.
[0009] Preferably, the unloading mechanism includes a first connecting head, a second connecting head, a first rotating point, a second rotating point, a first rotating motor, a second rotating motor, a first rotating shaft, a second rotating shaft, a first telescopic column, a second telescopic column, a first rotating thread, and a second rotating thread. The first connecting head is fixedly installed at the bottom of the first loading trough, the second connecting head is fixedly installed at the bottom of the second loading trough, the first rotating point is fixedly installed inside the first connecting head, the second rotating point is fixedly installed inside the second connecting head, the first rotating motor is fixedly installed on the top of the workbench of the unloading device, and the second rotating motor is fixedly installed on the top of the workbench of the unloading device.
[0010] Preferably, the first rotating gear is fixedly mounted on one side of the first loading trough connecting shaft, the second rotating gear is fixedly mounted on one side of the second loading trough connecting shaft, the first fixed gear is fixedly mounted on one side of the first fixed block connecting shaft, the second fixed gear is fixedly mounted on one side of the second fixed block connecting shaft, the first fixed block is fixedly mounted on the top of the unloading device workbench, the second fixed block is fixedly mounted on the top of the unloading device workbench, and the gear protection cover is fixedly mounted on one side of the first fixed block and the second fixed block.
[0011] Preferably, the first rotating shaft is fixedly mounted on the top of the first rotating motor, the second rotating shaft is fixedly mounted on the top of the second rotating motor, the first telescopic column is fixedly mounted on the bottom of the first connecting head, the second telescopic column is fixedly mounted on the bottom of the second connecting head, the first rotating thread is opened inside the first telescopic column, and the second rotating thread is opened inside the second telescopic column.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. An intelligent sorting unloading mechanism, the first rotating motor and the second rotating motor provide power to drive the first rotating shaft and the second rotating shaft, the first telescopic column and the second telescopic column are provided with a first rotating thread and a second rotating thread, the first telescopic column and the second telescopic column are rotated by the first rotating shaft and the second rotating shaft to push the first loading trough and the second loading trough, the first loading trough and the second loading trough are fixedly installed on one side of the first loading trough and the second loading trough, and the first rotating gear and the second rotating gear are fixedly installed on one side of the first loading trough and the second loading trough connecting shaft.
[0014] 2. This intelligent sorting unloading mechanism can control the first rotating motor and the second rotating motor to tilt the first loading trough and the second loading trough to complete unloading through the first control module and the second control module fixedly installed on the top of the unloading device workbench. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 3 It is an enlarged schematic diagram of the A part of the utility model;
[0018] Figure 4 It is an enlarged schematic diagram of point B of the present utility model.
[0019] In the figure: 100, unloading device workbench; 101, high-strength bottom plate; 102, first control module; 103, second control module; 200, first guide plate; 201, second guide plate; 202, first horizontal fixing column; 203, second horizontal fixing column; 204, first longitudinal fixing column; 205, second longitudinal fixing column; 300, first loading trough; 301, second loading trough; 302, first loading trough connecting shaft; 303, second loading trough connecting shaft; 304, first fixed block connecting shaft; 305, second fixed block connecting shaft; 306, first A rotating gear; 307, a second rotating gear; 308, a first fixed gear; 309, a second fixed gear; 310, a first fixed block; 311, a second fixed block; 312, a gear protection cover; 400, a first connector; 401, a second connector; 402, a first rotation point; 403, a second rotation point; 404, a first rotating motor; 405, a second rotating motor; 406, a first rotating shaft; 407, a second rotating shaft; 408, a first telescopic column; 409, a second telescopic column; 410, a first rotating thread; 411, a second rotating thread. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:
[0022] A discharging mechanism for intelligent sorting comprises a main mechanism, a fixing mechanism, a loading mechanism and a discharging mechanism, wherein the fixing mechanism is located on both sides of the main mechanism, the loading mechanism is located at the top of the main mechanism, and the discharging mechanism is located at the top of the main mechanism. The main mechanism comprises a discharging device workbench 100, a high-strength base plate 101, a first control module 102 and a second control module 103. The discharging device workbench 100 is fixedly mounted on the top of the high-strength base plate 101, the high-strength base plate 101 is fixedly mounted on the bottom of the discharging device workbench 100, the first control module 102 is fixedly mounted on the top of the discharging device workbench 100, and the second control module 103 is fixedly mounted on the top of the discharging device workbench 100.
[0023] In this example, preferably, the fixing mechanism includes a first material guide plate 200, a second material guide plate 201, a first transverse fixing column 202, a second transverse fixing column 203, a first longitudinal fixing column 204, and a second longitudinal fixing column 205. The first material guide plate 200 is fixedly installed on one side of the first transverse fixing column 202, the second material guide plate 201 is fixedly installed on one side of the second transverse fixing column 203, the first transverse fixing column 202 is fixedly installed on one side of the unloading device workbench 100, the second transverse fixing column 203 is fixedly installed on one side of the unloading device workbench 100, the first longitudinal fixing column 204 is fixedly installed on the top of the unloading device workbench 100, and the second longitudinal fixing column 205 is fixedly installed on the top of the unloading device workbench 100.
[0024] In this example, preferably, the loading mechanism includes a first loading trough 300, a second loading trough 301, a first loading trough connecting shaft 302, a second loading trough connecting shaft 303, a first fixed block connecting shaft 304, a second fixed block connecting shaft 305, a first rotating gear 306, a second rotating gear 307, a first fixed gear 308, a second fixed gear 309, a first fixed block 310, a second fixed block 311, and a gear protection cover 312, the first loading trough 300 is fixedly installed on one side of the first fixed block 310, the second loading trough 301 is fixedly installed on one side of the second fixed block 311, the first loading trough connecting shaft 302 is fixedly installed on one side of the first loading trough 300, the second loading trough connecting shaft 303 is fixedly installed on one side of the second loading trough 301, the first fixed block connecting shaft 304 is fixedly installed on one side of the first fixed block 310, and the second fixed block connecting shaft 305 is fixedly installed on one side of the second fixed block 311.
[0025] In this example, preferably, the unloading mechanism includes a first connecting head 400, a second connecting head 401, a first rotating point 402, a second rotating point 403, a first rotating motor 404, a second rotating motor 405, a first rotating shaft 406, a second rotating shaft 407, a first telescopic column 408, a second telescopic column 409, a first rotating thread 410, and a second rotating thread 411. The first connecting head 400 is fixedly installed at the bottom of the first loading trough 300, the second connecting head 401 is fixedly installed at the bottom of the second loading trough 301, the first rotating point 402 is fixedly installed inside the first connecting head 400, the second rotating point 403 is fixedly installed inside the second connecting head 401, the first rotating motor 404 is fixedly installed at the top of the unloading device workbench 100, and the second rotating motor 405 is fixedly installed at the top of the unloading device workbench 100.
[0026] In this example, preferably, the first rotating gear 306 is fixedly mounted on one side of the first loading trough connecting shaft 302, the second rotating gear 307 is fixedly mounted on one side of the second loading trough connecting shaft 303, the first fixed gear 308 is fixedly mounted on one side of the first fixed block connecting shaft 304, the second fixed gear 309 is fixedly mounted on one side of the second fixed block connecting shaft 305, the first fixed block 310 is fixedly mounted on the top of the unloading device workbench 100, the second fixed block 311 is fixedly mounted on the top of the unloading device workbench 100, and the gear protection cover 312 is fixedly mounted on one side of the first fixed block 310 and the second fixed block 311.
[0027] In this example, preferably, the first rotating shaft 406 is fixedly mounted on the top of the first rotating motor 404, the second rotating shaft 407 is fixedly mounted on the top of the second rotating motor 405, the first telescopic column 408 is fixedly mounted on the bottom of the first connecting head 400, the second telescopic column 409 is fixedly mounted on the bottom of the second connecting head 401, the first rotating thread 410 is opened inside the first telescopic column 408, and the second rotating thread 411 is opened inside the second telescopic column 409.
[0028] When in use, an intelligent sorting unloading mechanism of the present embodiment provides power to drive the first rotating shaft 406 and the second rotating shaft 407 through the first rotating motor 404 and the second rotating motor 405. The first rotating thread 410 and the second rotating thread 411 are provided inside the first telescopic column 408 and the second telescopic column 409. The first telescopic column 408 and the second telescopic column 409 are rotated by the first rotating shaft 406 and the second rotating shaft 407 to push the first loading trough 300 and the second loading trough 301. The first loading trough 300 and the second loading trough 301 are fixedly installed with the first loading trough connecting shaft 302 and the second loading trough connecting shaft 303 on one side, and the first rotating gear 306 and the second rotating gear 307 are fixedly installed with the first loading trough connecting shaft 302 and the second loading trough connecting shaft 303 on one side.
[0029] The first control module 102 and the second control module 103 fixedly mounted on the top of the unloading device workbench 100 can control the first rotating motor 404 and the second rotating motor 405 to tilt the first loading trough 300 and the second loading trough 301 to complete unloading.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An intelligent sorting unloading mechanism, comprising a main body mechanism, a fixing mechanism, a loading mechanism, and an unloading mechanism, characterized in that: The fixing mechanism is located on both sides of the main mechanism, the loading mechanism is located at the top of the main mechanism, and the unloading mechanism is located at the top of the main mechanism. The main mechanism comprises an unloading device workbench (100), a high-strength bottom plate (101), a first control module (102), and a second control module (103). The unloading device workbench (100) is fixedly mounted on the top of the high-strength bottom plate (101), the high-strength bottom plate (101) is fixedly mounted on the bottom of the unloading device workbench (100), the first control module (102) is fixedly mounted on the top of the unloading device workbench (100), and the second control module (103) is fixedly mounted on the top of the unloading device workbench (100).
2. The intelligent sorting unloading mechanism according to claim 1 is characterized in that: The fixing mechanism comprises a first material guide plate (200), a second material guide plate (201), a first transverse fixing column (202), a second transverse fixing column (203), a first longitudinal fixing column (204), and a second longitudinal fixing column (205); the first material guide plate (200) is fixedly mounted on one side of the first transverse fixing column (202); the second material guide plate (201) is fixedly mounted on one side of the second transverse fixing column (203); the first transverse fixing column (202) is fixedly mounted on one side of a discharge device workbench (100); the second transverse fixing column (203) is fixedly mounted on one side of a discharge device workbench (100); the first longitudinal fixing column (204) is fixedly mounted on the top of the discharge device workbench (100); and the second longitudinal fixing column (205) is fixedly mounted on the top of the discharge device workbench (100).
3. The intelligent sorting unloading mechanism according to claim 2 is characterized in that: The loading mechanism comprises a first loading trough (300), a second loading trough (301), a first loading trough connecting shaft (302), a second loading trough connecting shaft (303), a first fixed block connecting shaft (304), a second fixed block connecting shaft (305), a first rotating gear (306), a second rotating gear (307), a first fixed gear (308), a second fixed gear (309), a first fixed block (310), a second fixed block (311), and a gear protection cover (312), wherein the first loading trough (300) The first fixing block (310) is fixedly mounted on one side of the first fixing block (310), the second charging trough (301) is fixedly mounted on one side of the second fixing block (311), the first charging trough connecting shaft (302) is fixedly mounted on one side of the first charging trough (300), the second charging trough connecting shaft (303) is fixedly mounted on one side of the second charging trough (301), the first fixing block connecting shaft (304) is fixedly mounted on one side of the first fixing block (310), and the second fixing block connecting shaft (305) is fixedly mounted on one side of the second fixing block (311).
4. The intelligent sorting unloading mechanism according to claim 3 is characterized in that: The unloading mechanism comprises a first connecting head (400), a second connecting head (401), a first rotating point (402), a second rotating point (403), a first rotating motor (404), a second rotating motor (405), a first rotating shaft (406), a second rotating shaft (407), a first telescopic column (408), a second telescopic column (409), a first rotating thread (410), and a second rotating thread (411); the first connecting head (400) is fixedly mounted at the bottom end of the first loading trough (300); the second connecting head (401) is fixedly mounted at the bottom end of the second loading trough (301); the first rotating point (402) is fixedly mounted inside the first connecting head (400); the second rotating point (403) is fixedly mounted inside the second connecting head (401); the first rotating motor (404) is fixedly mounted at the top end of the unloading device workbench (100); and the second rotating motor (405) is fixedly mounted at the top end of the unloading device workbench (100).
5. The intelligent sorting unloading mechanism according to claim 4 is characterized in that: The first rotating gear (306) is fixedly mounted on one side of the first loading chute connecting shaft (302), the second rotating gear (307) is fixedly mounted on one side of the second loading chute connecting shaft (303), the first fixed gear (308) is fixedly mounted on one side of the first fixed block connecting shaft (304), the second fixed gear (309) is fixedly mounted on one side of the second fixed block connecting shaft (305), the first fixed block (310) is fixedly mounted on the top of the unloading device workbench (100), the second fixed block (311) is fixedly mounted on the top of the unloading device workbench (100), and the gear protection cover (312) is fixedly mounted on one side of the first fixed block (310) and the second fixed block (311).
6. The intelligent sorting unloading mechanism according to claim 5 is characterized in that: The first rotating shaft (406) is fixedly mounted on the top of the first rotating motor (404), the second rotating shaft (407) is fixedly mounted on the top of the second rotating motor (405), the first telescopic column (408) is fixedly mounted on the bottom of the first connecting head (400), the second telescopic column (409) is fixedly mounted on the bottom of the second connecting head (401), the first rotating thread (410) is opened inside the first telescopic column (408), and the second rotating thread (411) is opened inside the second telescopic column (409).