Non-woven fabric pre-pressing mechanism

The integrated scraper, cleaning brush, and dust suction system in the non-woven fabric pre-pressing mechanism continuously clean rotating rollers, addressing the inefficiency of manual cleaning and maintaining processing quality.

CN222274995UActive Publication Date: 2024-12-31LINHAI HENGTAI NONWOVENS CO LTD
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Patent Information

Application Number
CN202323386050.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2024-12-31
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

Existing non-woven fabric pre-pressing devices require manual cleaning of rotating rollers, which reduces processing efficiency due to the accumulation of impurities like hair fragments and dust, necessitating machine stoppage.

Method used

A non-woven fabric pre-pressing mechanism with integrated scraper, cleaning brush, and dust suction components that continuously clean the rollers during operation, utilizing a single motor to drive multiple components for efficient debris removal.

Benefits of technology

The mechanism effectively prevents excessive debris accumulation on rollers, maintaining pre-pressing quality without stopping the machine for manual cleaning, enhancing processing efficiency and cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a non-woven fabric pre-pressing mechanism, and belongs to the field of non-woven fabric processing equipment. Comprising a dustproof box, two compression rollers which are symmetrically arranged up and down are rotationally connected into the dustproof box, material passing openings are formed in the front end and the rear end of the dustproof box, two partition plates which are symmetrically arranged up and down are fixed to the inner wall of the dustproof box, the two partition plates are located between the two compression rollers, through holes allowing the two compression rollers to partially penetrate through are formed in the two partition plates respectively, and a scraping plate is fixed to one side of each partition plate; one end of the scraper abuts against the outer wall of the pressing roller, two cleaning assemblies which are symmetrically arranged and located on one sides of the two partition plates respectively are arranged in the dustproof box, cleaning brushes are arranged on the cleaning assemblies in a sliding mode, and one ends of the cleaning brushes abut against the outer wall of the scraper. Two dust collection assemblies which are symmetrically arranged, located on one sides of the two partition plates correspondingly and used for adsorbing sundries in the dustproof box are fixed to the inner wall of the dustproof box, and the material passing opening is located between the two partition plates. The press roll can be automatically cleaned, the pre-pressing quality and the processing efficiency are improved, and the labor cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the field of non-woven fabric processing equipment and relates to a non-woven fabric pre-pressing mechanism. Background Art

[0002] Non-woven fabrics are made of directional or random fibers. Since non-woven fabrics have no warp or weft, they are very convenient to cut and sew, and they are light and easy to shape, so they are very popular among handicraft enthusiasts. An existing pre-pressing device for non-woven fabric processing is usually provided with a bottom plate, on which a main pressing roller and a slave pressing roller are provided, and the non-woven fabric passes between the main pressing roller and the slave pressing roller, and the non-woven fabric is pre-pressed by the pressure between the main pressing roller and the slave pressing roller.

[0003] The patent document with publication number CN219045014U discloses a pre-pressing device for the production and processing of needle-punched non-woven fabrics, comprising two support plates, two rotating shafts rotatably installed between the two support plates, rotating rollers are fixedly sleeved on the outer sides of the two rotating shafts, and the two rotating rollers are transmission-connected to the same conveyor belt, and the beating plate is driven by the collision between the striking rod and the U-shaped plate to achieve repeated intermittent beating of the non-woven fabric, thereby achieving the effect of flattening and pre-pressing the non-woven fabric, and can also beat away the floating dust on the surface of the non-woven fabric.

[0004] However, the above-mentioned prior art still has the following deficiencies: when the above-mentioned prior art performs pre-pressing treatment on the non-woven fabric, impurities such as hair fragments and dust will gradually adhere to the surface of the rotating roller. Since the cleanliness of the surface of the rotating roller will affect the pre-pressing quality of the non-woven fabric, it is necessary to clean the impurities on the surface of the rotating roller. However, the above-mentioned prior art does not have a cleaning mechanism for timely cleaning the debris on the surface of the pressing roller. After using it for a period of time, the equipment needs to be stopped and manually cleaned, which is inconvenient to clean and greatly reduces the processing efficiency. Utility Model Content

[0005] The utility model aims to solve the technical problem mentioned in the background art that the prior art needs to stop the machine to manually clean the rotating roller, which greatly reduces the processing efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A non-woven fabric pre-pressing mechanism comprises a dustproof box, in which two pressure rollers symmetrically arranged up and down are rotatably connected, and the dustproof box has feeding ports at both front and rear ends, and two partitions symmetrically arranged up and down are fixed to the inner wall of the dustproof box, and the two partitions are located between the two pressure rollers, and the two partitions are respectively provided with through holes for the two pressure rollers to partially pass through, a scraper is fixed to one side of the partition, and one end of the scraper is against the outer wall of the pressure roller, and two cleaning components symmetrically arranged and respectively located on one side of the two partitions are provided in the dustproof box, and a cleaning brush is slidably provided on the cleaning component, and one end of the cleaning brush is against the outer wall of the scraper, and two dust suction components symmetrically arranged and respectively located on one side of the two partitions for absorbing debris in the dustproof box are fixed to the inner wall of the dustproof box, and the feeding port is located between the two partitions.

[0008] Working principle:

[0009] The non-woven fabric passes through the feed port and between the two pressure rollers. The two pressure rollers rotate to pre-press the non-woven fabric. While the two pressure rollers are rotating, the outer walls of the pressure rollers and one end of the scraper are in contact with each other. The scraper scrapes off the dust and lint adhered to the outer walls of the pressure rollers. The dust and lint scraped and accumulated on the scraper are cleaned by a cleaning brush to clean the scraper surface, thereby avoiding the problem of excessive accumulation of dust and lint on the scraper surface due to long-term cleaning, which makes it inconvenient to clean the pressure roller surface later. The dust and lint scraped off by the scraper and the dust and lint brushed off by the cleaning brush are timely adsorbed and collected by the dust suction component to further improve the cleaning quality of the pressure roller surface.

[0010] The beneficial effects of the utility model are:

[0011] The utility model provides a scraper, and drives the two pressing rollers to rotate through a driving motor. The two rotating pressing rollers cooperate with the scraper, and the scraper scrapes and cleans the dust and lint adhered to the surface of the rotating pressing roller, effectively avoiding excessive debris adhering to the surface of the pressing roller to affect the pre-pressing quality, and there is no need to stop the machine for manual cleaning, thereby improving the processing efficiency;

[0012] The utility model provides a cleaning component, a cleaning brush, and a dust suction component. The cleaning component drives the brush to move back and forth and cleans the scraper surface back and forth. Excessive dust and lint are accumulated on the scraper surface, thereby further improving the cleaning effect on the roller surface. The dust suction component timely absorbs and collects dust and debris in the dustproof box, thereby reducing the possibility that the cleaned dust and debris will fall back on the roller, thereby further ensuring the cleaning effect on the roller surface.

[0013] The utility model arranges a chain, a driven sprocket and a driving sprocket. When a driving motor drives two pressure rollers to rotate, the pressure roller drives the driving sprocket to rotate. The driving sprocket drives the reciprocating screw rod to rotate through the chain and the driven sprocket. Only one motor is used to drive multiple structures to operate, thus saving equipment cost and effectively utilizing energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.

[0015] Figure 2 It is a cross-sectional view of an embodiment of the utility model.

[0016] Figure 3 It is a right side view of an embodiment of the utility model.

[0017] Figure 4 It is a left view of an embodiment of the utility model.

[0018] Explanation of the reference numerals: 1. dustproof box; 2. pressure roller; 3. feeding port; 4. partition; 5. through hole; 6. scraper; 7. cleaning brush; 8. transmission gear; 9. mounting plate; 10. motor; 11. reciprocating screw; 12. driven sprocket; 13. sliding seat; 14. driving sprocket; 15. chain; 16. dust suction pipe; 17. dust suction hood; 18. industrial vacuum cleaner; 19. connecting pipe; 20. guide rod. DETAILED DESCRIPTION

[0019] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0020] like Figure 1 , 2As shown, a non-woven fabric pre-pressing mechanism comprises a dustproof box 1, in which two symmetrically arranged pressing rollers 2 are rotatably connected, and the front and rear ends of the dustproof box 1 are provided with feeding ports 3, and the non-woven fabric can pass through the two feeding ports 3 and pass between the two pressing rollers 2. The inner wall of the dustproof box 1 is fixed with two symmetrical partitions 4, and the two partitions 4 are located between the two pressing rollers 2. The two partitions 4 are respectively provided with through holes 5 for the two pressing rollers 2 to pass through. A scraper 6 is fixed on one side of the partition 4, and one end of the scraper 6 is against the outer wall of the pressing roller 2. After the pressing roller 2 rotates, the non-woven fabric is scraped. The plate 6 scrapes off the dust and lint adhered to the surface of the pressure roller 2. The dustproof box 1 is provided with two cleaning components which are symmetrically arranged and respectively located on one side of the two partitions 4. A cleaning brush 7 is slidably provided on the cleaning component. One end of the cleaning brush 7 is in contact with the outer wall of the scraper 6. The cleaning brush 7 can clean the dust and lint pushed on the scraper 6 to prevent the dust and lint from accumulating on the scraper 6. The inner wall of the dustproof box 1 is fixed with two dust suction components which are symmetrically arranged and respectively located on one side of the two partitions 4 for absorbing debris in the dustproof box 1. The feed port 3 is located between the two partitions 4.

[0021] like Figure 1 , 3 As shown, the rotating shafts at one end of the two pressing rollers 2 pass through the dustproof side wall and are sleeved and fixed with a transmission gear 8, the two transmission gears 8 are meshed, a mounting plate 9 is fixed on one side of the dustproof box 1, a motor 10 located on one side of the transmission gear 8 is fixed on the mounting plate 9, and the rotating shaft of one of the pressing rollers 2 is fixedly connected to the output shaft of the motor 10. The driving motor 10 drives one of the pressing rollers 2 to rotate, and through the cooperation of the two transmission gears 8, the motor 10 drives the two pressing rollers 2 to rotate.

[0022] like Figure 2 , 4As shown, the cleaning assembly includes a reciprocating screw 11 (a reciprocating screw is a screw that can make a slider reciprocate without changing the rotation direction of the main shaft), a driven sprocket 12, the reciprocating screw 11 is rotatably connected to the inner wall of the dustproof box 1 and is located on one side of the partition 4, a sliding seat 13 is slidably installed on the reciprocating screw 11, and the reciprocating screw 11 can drive the sliding seat 13 to reciprocate along the reciprocating screw 11 after rotation, a guide rod 20 is fixed to the inner wall of the dustproof box 1, and a guide hole is opened on the sliding seat 13 for the guide rod 20 to pass through, and the sliding seat 13 has a through hole 5 for the reciprocating screw 11 to pass through and cooperate with it, and a slider is rotatably provided on the inner wall of the through hole 5, and the slider cooperates with the threaded groove on the surface of the reciprocating screw 11, and the spiral groove side is rotated by the rotation of the threaded screw. The slider placed in the spiral groove is pushed to make axial reciprocating motion, thereby realizing the sliding seat 13 to move back and forth along the reciprocating screw 11, one end of the cleaning brush 7 is fixed to the side wall of the sliding seat 13, and one end of the reciprocating screw 11 passes through the side wall of the dustproof box 1. The section of the reciprocating screw 11 passing through the side wall of the dustproof box 1 is a smooth section, which does not affect the normal operation of the reciprocating screw 11, and the driven sprocket 12 is sleeved and fixed on the reciprocating screw 11 and is located outside the dustproof box 1. The rotating shafts at one end of the two pressure rollers 2 pass through the side wall of the dustproof box 1 and are sleeved and fixed with a driving sprocket 14. The two driving sprockets 14 correspond to the two driven sprockets 12 one by one, and a chain 15 is sleeved and engaged between the driving sprocket 14 and the driven sprocket 12, and the two chains 15 are symmetrically arranged. The motor 10 drives the two pressure rollers 2 to rotate, and the two pressure rollers 2 respectively drive the driving sprocket 14 on one side to rotate, and the two driving sprockets 14 respectively drive the two driven sprockets 12 to rotate through the chain 15, thereby driving the reciprocating screw rod 11 to rotate.

[0023] like Figure 1 , 2 As shown, the dust collection assembly includes a dust collection pipe 16 and a dust collection cover 17. One end of the dust collection pipe 16 is fixed to the inner wall of the dustproof box 1. One end of the dust collection cover 17 is connected to one end of the dust collection pipe 16 and is located on one side of the scraper 6. An industrial vacuum cleaner 18 is fixed on the mounting plate 9. The industrial vacuum cleaner is a commonly used environmental cleaning equipment in the industry. It is used to collect waste, filter and purify air, and clean dust and particles in the environment during industrial production. The industrial vacuum cleaner 18 is widely used in various fields such as textiles, chemicals, machinery, medicine, and casting. It can prevent the hazards of some occupational diseases and improve production efficiency. The industrial vacuum cleaner 18 is connected to two connecting pipes 19. One end of the two connecting pipes 19 passes through the side wall of the dustproof box 1 and is connected to the two dust collection pipes 16 respectively. The industrial vacuum cleaner 18 is driven to absorb and collect dust and lint in the dustproof box 1 through the connecting pipe 19, the dust collection pipe 16, and the dust collection cover 17.

[0024] The specific operation mode of the utility model is as follows:

[0025] The non-woven fabric enters the dustproof box 1 through the feed port 3 and passes between the two partitions 4. The driving motor 10 drives one of the pressing rollers 2 to rotate, and one of the pressing rollers 2 drives the other pressing roller 2 to rotate through two transmission gears 8. The two pressing rollers 2 rotate and realize the traction and pre-pressing of the non-woven fabric. The pre-pressed non-woven fabric is pulled outside the dustproof box 1 through the feed port 3 on the other side. The rotating pressing roller 2 cooperates with the scraper 6, and the scraper 6 scrapes off the dust and lint adhered to the outer wall of the pressing roller 2. The industrial vacuum cleaner 18 timely absorbs and collects the dust and debris in the dustproof box 1 through the connecting pipe 19, the dust suction pipe 16, and the dust suction cover 17. When the pressure roller 2 rotates, it drives the driving sprocket 14 on the other side to rotate. The driving sprocket 14 drives the reciprocating screw rod 11 to rotate through the chain 15 and the driven sprocket 12. The reciprocating screw rod 11 drives the sliding seat 13 to reciprocate along the guide rod 20. The sliding seat 13 drives the cleaning brush 7 to reciprocate and cleans the dust and debris on the surface of the scraper 6 back and forth.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A nonwoven fabric pre-pressing mechanism, comprising a dustproof box (1), wherein two pressing rollers (2) symmetrically arranged up and down are rotatably connected in the dustproof box (1), and a feeding port (3) is provided at both the front and rear ends of the dustproof box (1), characterized in that: The inner wall of the dustproof box (1) is fixed with two upper and lower symmetrical partitions (4), the two partitions (4) are located between the two pressure rollers (2), the two partitions (4) are respectively provided with through holes (5) for the two pressure rollers (2) to partially pass through, a scraper (6) is fixed on one side of the partition (4), one end of the scraper (6) is in contact with the outer wall of the pressure roller (2), the dustproof box (1) is provided with two cleaning components which are symmetrically arranged and respectively located on one side of the two partitions (4), a cleaning brush (7) is slidably provided on the cleaning component, one end of the cleaning brush (7) is in contact with the outer wall of the scraper (6), the inner wall of the dustproof box (1) is fixed with two dust suction components which are symmetrically arranged and respectively located on one side of the two partitions (4) for absorbing debris in the dustproof box (1), and the feed port (3) is located between the two partitions (4).

2. A nonwoven fabric pre-pressing mechanism according to claim 1, characterized in that: The rotating shafts at one end of the two pressure rollers (2) pass through the dustproof side wall and are sleeved and fixed with a transmission gear (8), the two transmission gears (8) are meshed with each other, a mounting plate (9) is fixed on one side of the dustproof box (1), a motor (10) located on one side of the transmission gear (8) is fixed on the mounting plate (9), and the rotating shaft of one of the pressure rollers (2) is fixedly connected to the output shaft of the motor (10).

3. A nonwoven fabric pre-pressing mechanism according to claim 2, characterized in that: The cleaning assembly comprises a reciprocating screw rod (11) and a driven sprocket (12); the reciprocating screw rod (11) is rotatably connected to the inner wall of the dustproof box (1) and is located on one side of the partition (4); a sliding seat (13) is slidably mounted on the reciprocating screw rod (11); a guide rod (20) is fixed to the inner wall of the dustproof box (1); a guide hole is opened on the sliding seat (13) for the guide rod (20) to pass through; after the reciprocating screw rod (11) rotates, the sliding seat (13) can be driven to reciprocate along the reciprocating screw rod (11); one end of the cleaning brush (7) is fixed to the side wall of the sliding seat (13); one end of the reciprocating screw rod (11) passes through the side wall of the dustproof box (1); the driven sprocket (12) is sleeved and fixed on the reciprocating screw rod (11) and is located outside the dustproof box (1).

4. A nonwoven fabric pre-pressing mechanism according to claim 3, characterized in that: The rotating shafts at the other ends of the two pressure rollers (2) pass through the side wall of the dustproof box (1) and are sleeved and fixed with a driving sprocket (14); the two driving sprockets (14) correspond to the two driven sprockets (12) one by one, respectively; a chain (15) is sleeved and engaged between the driving sprocket (14) and the driven sprocket (12); and the two chains (15) are symmetrically arranged.

5. A nonwoven fabric pre-pressing mechanism according to claim 4, characterized in that: The dust suction assembly comprises a dust suction pipe (16) and a dust suction cover (17); one end of the dust suction pipe (16) is fixed to the inner wall of the dustproof box (1); one end of the dust suction cover (17) is connected to one end of the dust suction pipe (16) and is located on one side of the scraper (6).

6. A nonwoven fabric pre-pressing mechanism according to claim 5, characterized in that: An industrial vacuum cleaner (18) is fixed on the mounting plate (9), and the industrial vacuum cleaner (18) is connected to two connecting pipes (19). One end of the two connecting pipes (19) passes through the side wall of the dustproof box (1) and is respectively connected to the two dust suction pipes (16).