Measurement auxiliary tool anti-loss device for automobile production workshop
By designing automatic detection measurement auxiliary tool anti-loss device in the automobile production workshop, using induction switches and wireless transmission technology, the problem of inaccurate manual inspection is solved, automatic monitoring and real-time supervision of tools are realized, and production efficiency and safety are improved. sex.
Patent Information
- Application Number
- CN202421025510.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the automotive production workshop, the existing management methods of measurement auxiliary tools rely on manual inspection, which can easily lead to errors and the failure to detect lost tools as soon as possible, which may cause tools to follow the workpieces to enter the production line, resulting in production interruptions.
设计了一种包括柜体、工具盘组件、电路系统和无线信号发射装置的测量辅助工具防丢失装置,利用感应开关和无线传输技术,自动检测工具的归位状态,通过红绿灯指示和无线信号传输实时监控工具的位置。
Automatic detection is realized, reducing manual errors, promptly detecting tool loss, avoiding production interruptions, improving work efficiency and providing real-time supervision and management.
Smart Images

Figure CN222281302U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tool management equipment in an automobile production workshop, and specifically refers to a device for preventing loss of measurement auxiliary tools in an automobile production workshop. Background Art
[0002] There are many kinds of three-coordinate measurement auxiliary tools used in automobile production workshops to detect the accuracy of various parts such as body-in-white, floor, side panels, etc. produced by welding, such as auxiliary balls, auxiliary bolts, pads, rings, wrenches, etc. At present, the storage and management method of these measurement auxiliary tools is mainly to place the measurement auxiliary tools in a fixed container, such as setting multiple hollow holes on an EVA foam plate, placing the measurement auxiliary tools in the holes, and then relying on the operator's naked eye inspection. The disadvantages of this method are as follows: 1. Too many auxiliary parts can easily lead to inspection errors; 2. The inspection time is usually before leaving get off work, and the problem cannot be found in the first time. At this time, the lost auxiliary parts may have flowed into the production line with the measured workpiece; 3. The operator did not conduct the inspection; 4. The administrator failed to discover the above problems in time. Summary of the invention
[0003] The technical problem to be solved by the utility model is to provide a device for preventing loss of auxiliary measuring tools in an automobile production workshop, which can realize automatic detection.
[0004] The utility model is achieved in this way:
[0005] A device for preventing loss of measuring auxiliary tools in an automobile production workshop comprises: a cabinet, in which a plurality of tool tray components, a circuit system, and a wireless signal transmitting device are arranged;
[0006] Each tool tray assembly includes: an accessory tray and an induction switch tray; the accessory tray and the induction switch tray are arranged in parallel up and down, and both sides of the accessory tray and the induction switch tray are supported by tracks arranged on the side walls of the cabinet; the accessory tray is used to classify and hold auxiliary measurement tools, and is an aluminum frame clamped with hollow EVA foam; the induction switch tray is a hollow aluminum tray for installing an induction switch, and its hollow hole position is consistent with the hole position on the accessory tray; the induction switch tray is arranged below the accessory tray to ensure that one tool to be inspected corresponds to one induction switch, and the upper and lower positions are consistent;
[0007] The circuit system comprises: a conversion power supply and a plurality of induction units;
[0008] Each of the sensing units corresponds to one of the tool tray components; each sensing unit includes: a plurality of sensing switches, an intermediate relay, a red indicator light and a green indicator light; the plurality of sensing switches are connected in parallel, and the signal line after the parallel connection is connected to the negative pole of the coil of the intermediate relay, the open end of the intermediate relay is connected to the red indicator light, and the closed end of the intermediate relay is connected to the green indicator light; the positive pole of the coil of the intermediate relay, the red indicator light and the green indicator light are all connected to the wireless transmitting device;
[0009] It also includes a wireless receiving device; the wireless transmitting device and the wireless receiving device are connected in wireless communication.
[0010] Furthermore, each of the accessory trays is provided with a handle at one end facing the outside of the cabinet to facilitate pushing and pulling to take and place tools.
[0011] Furthermore, the conversion power supply is a 220V to 24V power supply.
[0012] Furthermore, the inductive switch is an NPN normally closed switch.
[0013] The advantages of the utility model are: one photoelectric induction switch is used for one object to be inspected, a red light is on when an object is missing, and a green light is on when all the objects to be inspected are completely in place; the signal is transmitted to the office via wireless, and the office can simultaneously see the changes in the auxiliary parts and tools in the work area. The device detection of the utility model replaces the original manual inspection, which can fundamentally prevent the occurrence of human problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
[0015] Figure 1 It is the front view of the cabinet of the present utility model.
[0016] Figure 2 It is a rear view of the cabinet of the present utility model.
[0017] Figure 3 It is a top view of the auxiliary component tray in the utility model.
[0018] Figure 4 It is a top view of the induction switch disk in the utility model.
[0019] Figure 5 It is a schematic diagram of the principle of the circuit system in the utility model.
[0020] Reference numerals:
[0021] 1-cabinet body, 2-accessory tray, 21-aluminum outer frame, 22-hollow hole of accessory tray, 23-handle, 3-induction switch tray, 31-hollow hole of induction switch tray, 41-red indicator light, 42-green indicator light, 5-power switch, 6-cabinet door. DETAILED DESCRIPTION
[0022] See also Figures 1 to 5 As shown, a device for preventing loss of measuring auxiliary tools in an automobile production workshop comprises: a cabinet 1, in which six tool tray components, a circuit system, and a wireless signal transmitting device are arranged;
[0023] Each tool tray assembly includes: an accessory tray 2 and an induction switch tray 3; the accessory tray 2 and the induction switch tray 3 are arranged in parallel vertically, and both sides of the accessory tray 2 and the induction switch tray 3 are supported by tracks arranged on the side walls of the cabinet 1; the accessory tray 2 is used to classify and hold auxiliary measurement tools, and is an aluminum frame 21 with EVA foam having hollow holes 22 sandwiched in the middle; each accessory tray 2 is provided with a handle 23 at one end facing the outside of the cabinet 1, which is convenient for pushing and pulling tools. The induction switch tray 3 is a hollow aluminum tray for installing induction switches, and the hollow holes 31 thereon are consistent with the hollow holes 22 on the accessory tray 2; the induction switch tray 3 is arranged below the accessory tray 2 to ensure that one tool to be inspected corresponds to one induction switch, and the upper and lower positions are consistent;
[0024] The circuit system includes: a conversion power supply (220v to 24v) and a plurality of induction units;
[0025] Each of the sensing units corresponds to a tool tray assembly; each sensing unit includes: a plurality of sensing switches (NPN normally closed switches), an intermediate relay, a red indicator light 41 and a green indicator light 42; a plurality of sensing switches are connected in parallel, and the signal line after the parallel connection is connected to the negative pole of the coil of the intermediate relay, the open end of the intermediate relay is connected to the red indicator light, and the closed end of the intermediate relay is connected to the green indicator light; the positive pole of the coil of the intermediate relay, the red indicator light and the green indicator light are all connected to the wireless transmitter;
[0026] It also includes a wireless receiving device; the wireless transmitting device is communicatively connected with the wireless receiving device.
[0027] The power switch 5 is arranged on the back side of the cabinet 1. A cabinet door 6 is also arranged on the back side of the cabinet 1.
[0028] As long as there are objects to be inspected that have not been put back in place, the corresponding induction switch will be in the normally closed state, the corresponding intermediate relay coil will be in the on state, and the red indicator light connected to the normally open end of the intermediate relay will be on (the green light will be off); only when the auxiliary tray is full of objects to be inspected, all the induction switches will be in the normally open state, at this time the negative pole of the intermediate relay coil will be disconnected and stop working, and the green indicator light connected to the normally closed end of the intermediate relay will be on (the red light will be off).
[0029] The on / off signals of the six sensing units are synchronously transmitted to the wireless signal transmitter through the intermediate relay. The transmitter transmits the signal to the receiving end (the receiving end can be placed in the office or other places for easy management according to actual work needs). The receiving end can group the six signals according to actual needs. In this device, the six signals are divided into two groups, that is, 1-2-3-4-5 is a group named CMM2, and these five independent signals are connected in series to output green lights and in parallel to output red lights; 6 channels are a separate group named CMM3, which also outputs red and red lights.
[0030] The utility model fundamentally realizes the conversion from manual inspection to automatic equipment inspection, which greatly reduces the labor intensity of employees and improves work efficiency; at the same time, the administrator can pay attention to the working conditions on site at any time and supervise them in time, which plays a good fool-proofing role in actual use.
[0031] The above embodiments and drawings do not limit the product form and style of the present utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present utility model.
Claims
1. A device for preventing loss of measuring auxiliary tools in an automobile production workshop, characterized in that: include: A cabinet body, wherein a plurality of tool tray components, a circuit system, and a wireless signal transmitting device are arranged in the cabinet body; Each tool tray assembly includes: an accessory tray and an induction switch tray; the accessory tray and the induction switch tray are arranged in parallel up and down, and both sides of the accessory tray and the induction switch tray are supported by tracks arranged on the side walls of the cabinet; the accessory tray is used to classify and hold auxiliary measurement tools, and is an aluminum frame clamped with hollow EVA foam; the induction switch tray is a hollow aluminum tray for installing an induction switch, and its hollow hole position is consistent with the hole position on the accessory tray; the induction switch tray is arranged below the accessory tray to ensure that one tool to be inspected corresponds to one induction switch, and the upper and lower positions are consistent; The circuit system comprises: a conversion power supply and a plurality of induction units; Each of the sensing units corresponds to one of the tool tray components; each sensing unit includes: a plurality of sensing switches, an intermediate relay, a red indicator light and a green indicator light; the plurality of sensing switches are connected in parallel, and the signal line after the parallel connection is connected to the negative pole of the coil of the intermediate relay, the open end of the intermediate relay is connected to the red indicator light, and the closed end of the intermediate relay is connected to the green indicator light; the positive pole of the coil of the intermediate relay, the red indicator light and the green indicator light are all connected to the wireless signal transmitting device; It also includes a wireless receiving device; the wireless signal transmitting device and the wireless receiving device are connected in wireless communication.
2. The device for preventing loss of measuring auxiliary tools in an automobile production workshop according to claim 1, characterized in that: Each of the accessory trays is provided with a handle at one end facing the outer side of the cabinet body, so as to facilitate pushing and pulling to take and place tools.
3. The device for preventing loss of measuring auxiliary tools in an automobile production workshop according to claim 1, characterized in that: The conversion power supply is a 220v to 24v power supply.
4. The device for preventing loss of measuring auxiliary tools in an automobile production workshop according to claim 1, characterized in that: The induction switch is an NPN normally closed switch.