Manual electric arc welding clamp capable of adjusting current and electric welding machine
The integration of a current regulator into the welding tongs' handle allows operators to adjust current settings at the work site, enhancing welding convenience and efficiency by eliminating the need to approach the welding machine.
Patent Information
- Application Number
- CN202420937976.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing manual arc welding systems require operators to walk to and climb to adjust current settings, making the process cumbersome and inefficient, especially at distant or high-altitude work points.
A current regulator is integrated into the operating handle of the welding tongs, allowing operators to adjust current settings conveniently without approaching the welding machine, with features like a cover plate, clamping blocks, and a cable sheath to secure connections and prevent tangling.
Enables convenient current adjustments directly at the work site, improving welding efficiency and reducing operational hassle by eliminating the need to move between the welding machine and the work point.
Smart Images

Figure CN222289072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a manual arc welding clamp and an electric welding machine capable of adjusting current. Background Art
[0002] Manual arc welding (abbreviated as manual arc welding) is a welding method that uses a manually operated welding rod and the workpiece to be welded as two electrodes, and uses the arc heat between the welding rod and the weldment to melt the metal. When the welding power supply provides a suitable arc voltage and welding current, the arc burns stably, generating high temperature, and the welding rod and the weldment are locally heated to a molten state.
[0003] When manual arc welding is in operation, the operator needs to adjust the current in the following situations. ① Control the arc strength and stability during welding: Current regulation can effectively control the arc strength and stability, ensuring the quality and effect of welding; ② Adapt to different welding requirements: Welding metals of different materials and thicknesses requires different currents, and current regulation can be adjusted according to different requirements. ③ Improve welding efficiency: The appropriate current can increase the welding speed, thereby improving welding efficiency.
[0004] In the prior art, the current regulator is installed on the welding machine. When the working point is far away from the welding machine or the working point is at high altitude, the operator needs to walk close to the welding machine to adjust the current, and then walk or climb to the working point to perform welding operations. This adjustment method is more troublesome. Utility Model Content
[0005] The utility model aims to provide a manual arc welding tongs and an electric welding machine with adjustable current. A current regulator is added to the operating handle of the welding tongs, so that the operator does not need to approach the electric welding machine to adjust the current, thereby ensuring that the welding operation is more convenient, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A manual arc welding tongs with adjustable current comprises an operating handle, the front end of the operating handle is connected to a power jaw clamp, a clamping jaw clamp is hinged to the power jaw clamp, an elastic member is connected between the power jaw clamp and the clamping jaw clamp, an insulating handle is connected to the clamping jaw clamp, a first output electrode line is connected to the power jaw clamp, and a connector a is connected to the first output electrode line; a current regulator A is connected to the operating handle, an adjustment line is connected to the current regulator A, and one end of the adjustment line is connected to a connector b.
[0008] A further improvement of the utility model is that a cutout is provided at the tail of the operating handle, a base is connected to the inner side of the operating handle at the cutout, a vertical plate is connected to the base, a current regulator A is connected to the vertical plate, and an adjusting knob A is provided on the current regulator A.
[0009] A further improvement of the utility model is that a cover plate is connected to the incision, the cover plate is clamped at the incision, a notch is provided on the cover plate, and the adjusting knob A is exposed from the notch.
[0010] A further improvement of the utility model is that clamping blocks are connected to both sides of the cover plate, a clamping groove is provided on the inner side of the operating handle, and the clamping blocks on both sides of the cover plate are respectively clamped in the two clamping grooves.
[0011] A further improvement of the utility model is that a protrusion is connected to the rear end of the base, and a bayonet is provided at the rear end of the cover plate, and the protrusion is bayoneted in the bayonet.
[0012] A further improvement of the utility model is that a limiting groove is provided at the bottom of the cutout, and a limiting block is provided at the bottom end of the cover plate. When the cover plate is clamped at the notch, the limiting block is embedded in the limiting groove.
[0013] A further improvement of the utility model is that a cable sheath is sheathed on the outer sides of the first output electrode line and the regulating line, and one end of the cable sheath is accommodated in the operating handle.
[0014] A further improvement of the utility model is that a mark for displaying the current adjustment size is provided on the outer side of the cover plate.
[0015] A further improvement of the present invention is that the base is connected to the operating handle by screws or is integrally formed with the operating handle.
[0016] An electric welder used in conjunction with the above-mentioned current-adjustable manual arc welding tongs comprises a welding machine body, to which a first output connector and a second output connector are connected; an adjusting circuit board is connected inside the welding machine body, to which a connector C is connected; a current regulator B is connected to the adjusting circuit board, and an adjusting knob B is provided on the current regulator B.
[0017] Beneficial effects of the utility model:
[0018] The utility model provides a manual arc welding tongs and an electric welding machine with adjustable current. A current regulator is added to the operating handle of the welding tongs. An operator does not need to approach the electric welding machine to adjust the current, thereby ensuring that the welding operation is more convenient.
[0019] The utility model discloses a manual arc welding tongs and an electric welding machine with adjustable current, wherein the cover plate is connected with the operating handle through a clamping block, a buckle and a limit block, thereby ensuring that the cover plate is more firmly connected and is not easy to fall off.
[0020] The utility model provides a manual arc welding tongs and an electric welding machine capable of adjusting current. The outer sides of the first output electrode wire and the adjusting wire are sheathed with a cable sheath, so as to avoid the first output electrode wire and the adjusting wire from being tangled and messy. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the welding tongs of the present utility model.
[0022] Figure 2 It is a schematic diagram of the local structure of the welding tongs of the utility model.
[0023] Figure 3 It is a schematic diagram of the local structure of the welding tongs of the utility model.
[0024] Figure 4 It is a schematic diagram of the local structure of the welding tongs of the utility model.
[0025] Figure 5 This is a schematic diagram of the installation of the current regulator A of the utility model.
[0026] Figure 6 This is a schematic diagram of the cover structure of the utility model.
[0027] Figure 7 This is a schematic diagram of the cover structure of the utility model.
[0028] Figure 8 It is a partial enlarged view of the operating handle of the utility model.
[0029] Fig. 9 It is the right view of the electric welding machine of the present utility model.
[0030] Fig.10 The utility model is a schematic diagram of the connection between the welding clamp and the electric welding machine.
[0031] In the figure: 1-operating handle, 101-incision, 102-slot, 103-limiting slot, 2-power jaw clamp, 3-pressing jaw clamp, 4-insulating handle, 5-first output electrode line, 501-connector a, 6-current regulator A, 601-adjusting knob A, 7-base, 701-connector b, 8-base, 801-vertical plate, 802-bump, 9-cover, 901-notch, 902-block, 903-bayonet, 904-limiting block, 905-mark, 10-cable sleeve, 11-welding machine body, 1101-first output connector, 1102-second output connector, 1103-connector c, 1104-adjusting knob B, 12-ground clamp, 13-second output electrode line. DETAILED DESCRIPTION
[0032] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0033] Example 1: Figures 1 to 8 As shown, a manual arc welding tongs with adjustable current includes an operating handle 1, the front end of the operating handle 1 is connected to a power jaw clamp 2, a clamping jaw clamp 3 is hinged to the power jaw clamp 2, an elastic member is connected between the power jaw clamp 2 and the clamping jaw clamp 3, an insulating handle 4 is connected to the clamping jaw clamp 3, the power jaw clamp 2 is connected to a first output electrode line 5, and the first output electrode line 5 is connected to a connector a501; the operating handle 1 is connected to a current regulator A6, the current regulator A6 is connected to an adjustment line 7, and one end of the adjustment line 7 is connected to a connector b701.
[0034] Among them, a cutout 101 is provided at the tail of the operating handle 1, and the inner side of the operating handle 1 at the cutout 101 is connected to a base 8, a vertical plate 801 is connected to the base 8, a current regulator A6 is connected to the vertical plate 801, and an adjusting knob A601 is provided on the current regulator A6.
[0035] Among them, the incision 101 is connected with a cover plate 9, the cover plate 9 is clamped at the incision 101, a notch 901 is provided on the cover plate 9, and the adjustment knob A601 is exposed in the notch 901.
[0036] Among them, the two sides of the cover plate 9 are connected with clamping blocks 902 , and the inner side of the operating handle 1 is provided with clamping grooves 102 , and the clamping blocks 902 on the two sides of the cover plate 9 are respectively clamped in the two clamping grooves 102 .
[0037] The rear end of the base 8 is connected with a protrusion 802 , and the rear end of the cover plate 9 is provided with a snap-in 903 , in which the protrusion 802 is snap-fitted.
[0038] A limiting groove 103 is provided at the bottom of the cutout 101 , and a limiting block 904 is provided at the bottom end of the cover plate 9 . When the cover plate 9 is clamped at the cutout 901 , the limiting block 904 is embedded in the limiting groove 103 .
[0039] The first output electrode line 5 and the adjustment line 7 are sheathed with a cable sheath 10 on the outside, and one end of the cable sheath 10 is accommodated in the operating handle 1 .
[0040] Among them, a mark 905 for displaying the current adjustment size is provided on the outer side of the cover plate 9.
[0041] The base 8 is connected to the operating handle 1 by screws or is integrally formed with the operating handle 1 .
[0042] Example 2: Fig. 9As shown, this embodiment discloses an electric welding machine used in conjunction with the manual arc welding tongs with adjustable current in Example 1, including a welding machine body 11, to which a first output connector 1101 and a second output connector 1102 are connected; an adjusting circuit board is connected inside the welding machine body 11, to which a connector c1103 is connected; a current regulator B is connected to the adjusting circuit board, and the current regulator B is provided with an adjusting knob B1104.
[0043] Apart from this, this embodiment is exactly the same as Embodiment 1 and will not be described in detail here.
[0044] The specific working principle of the utility model is as follows:
[0045] like Fig.10 As shown, when working, the connector a501 on the first output electrode line 5 is connected to the first output connector 1101, and the connector b701 on the adjustment line 7 is connected to the connector c1103 on the electric welder; in addition, the second output electrode line 13 equipped with the grounding clamp 12 is connected to the second output connector 1102. When welding, the operator can adjust the current by turning the adjustment knob A601, and the operator does not need to approach the electric welder to adjust the current, ensuring that the welding operation is more convenient. At the same time, the current can also be adjusted by the adjustment knob B1104 on the electric welder.
[0046] The above implementation is only to illustrate the technical concept and features of the utility model, and its purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly, and it cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A manual arc welding tongs with adjustable current, comprising an operating handle (1), a power supply jaw clamp (2) connected to the front end of the operating handle (1), a clamping jaw clamp (3) hinged to the power supply jaw clamp (2), an elastic member connected between the power supply jaw clamp (2) and the clamping jaw clamp (3), an insulating handle (4) connected to the clamping jaw clamp (3), a first output electrode line (5) connected to the power supply jaw clamp (2), and a connector a (501) connected to the first output electrode line (5); characterized in that: The operating handle (1) is connected to a current regulator A (6), the current regulator A (6) is connected to an adjustment line (7), and one end of the adjustment line (7) is connected to a connector b (701).
2. A manual arc welding tongs with adjustable current as claimed in claim 1, characterized in that: The tail of the operating handle (1) is provided with a notch (101), the inner side of the operating handle (1) at the notch (101) is connected to a base (8), a vertical plate (801) is connected to the base (8), a current regulator A (6) is connected to the vertical plate (801), and an adjustment knob A (601) is provided on the current regulator A (6).
3. A manual arc welding tongs with adjustable current as claimed in claim 2, characterized in that: The notch (101) is connected to a cover plate (9), which is snap-fitted to the notch (101). A notch (901) is provided on the cover plate (9), and the adjusting knob A (601) is exposed in the notch (901).
4. A manual arc welding tongs with adjustable current as claimed in claim 3, characterized in that: The cover plate (9) is connected to two sides with clamping blocks (902), the inner side of the operating handle (1) is provided with clamping slots (102), and the clamping blocks (902) on both sides of the cover plate (9) are respectively clamped in the two clamping slots (102).
5. A manual arc welding tongs with adjustable current as claimed in claim 3, characterized in that: The rear end of the base (8) is connected to a protrusion (802), the rear end of the cover plate (9) is provided with a bayonet (903), and the protrusion (802) is bayoneted in the bayonet (903).
6. A manual arc welding tongs with adjustable current as claimed in claim 3, characterized in that: A limiting groove (103) is provided at the bottom of the cutout (101), and a limiting block (904) is provided at the bottom end of the cover plate (9); when the cover plate (9) is snap-fitted to the cutout (901), the limiting block (904) is embedded in the limiting groove (103).
7. A manual arc welding tongs with adjustable current as claimed in claim 1, characterized in that: The first output electrode line (5) and the adjustment line (7) are sheathed with a cable sheath (10) on the outside, and one end of the cable sheath (10) is accommodated inside the operating handle (1).
8. A manual arc welding tongs with adjustable current as claimed in claim 3, characterized in that: The outer side of the cover plate (9) is provided with a mark (905) for displaying the current adjustment value.
9. A manual arc welding tongs with adjustable current as claimed in claim 2, characterized in that: The base (8) is connected to the operating handle (1) via screws or is integrally formed with the operating handle (1).
10. An electric welding machine used in conjunction with the manual arc welding tongs with adjustable current as claimed in any one of claims 1 to 8, characterized in that: The invention comprises a welding machine body (11), to which a first output connector (1101) and a second output connector (1102) are connected; an adjusting circuit board is connected inside the welding machine body (11), to which a connector C (1103) is connected; and a current regulator B is connected to the adjusting circuit board, and an adjusting knob B (1104) is provided on the current regulator B.
