Groove processing equipment for plates of reaction device

Abstract

The utility model discloses beveled edge processing equipment for plates of a reaction device, which belongs to the technical field of plate processing devices and comprises a cross beam, the length direction of the cross beam is a first direction, and the width direction of the cross beam is a second direction; a first moving seat is arranged on the cross beam; the lifting assembly can drive the cross beam to lift; the clamping assembly comprises a first clamping face and a second clamping face, and the second driving assembly can drive the second clamping face to be close to or away from the first clamping face. The cutting assembly is arranged on the first moving seat and comprises a cutting gun, the cutting gun is connected with a swing part, and the swing part is connected with a third driving assembly; the milling assembly is arranged on the first moving seat, comprises a milling cutter and is connected with a fourth driving assembly, a fifth driving assembly and a sixth driving assembly; leveling and positioning can be achieved on a plate blanking site through the lifting assembly and the clamping assembly, the cutting assembly is matched with the milling assembly, a groove is milled and formed after a plate is roughly cut, groove precision and smoothness are guaranteed, machining cost is low, and efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of plate processing devices, in particular to a groove processing device for a reaction device plate. Background Art

[0002] A groove is a groove of a certain geometric shape that is processed and assembled at the welded part of the weldment, usually a surface processed by machining methods.

[0003] At present, there are two main ways to cut the grooves of the plates in the reaction device for preparing purified terephthalic acid: one is to use a gantry machining center with a large size and high processing cost. The workpiece can only be moved when the plate is grooved. Although the processing efficiency is high, the processing cost is expensive, and the plate needs to be transported from the unloading site to the processing equipment. The logistics transfer is time-consuming and the efficiency is relatively low. The second is to use a small portable processing machine, which can only process thinner plates, with a long processing time and low efficiency, and cannot be processed when the plate thickness is large.

[0004] Therefore, researching and designing a groove processing equipment with low processing cost, short processing time, high processing efficiency, small size and portability, and no need to transfer the plate is a problem that needs to be solved urgently at this stage. Utility Model Content

[0005] In order to solve the problems existing in the prior art, the utility model provides a groove processing equipment for the plate of the reaction device. The lifting assembly and the clamping assembly can be used to conveniently realize leveling and positioning directly at the plate unloading site. The cutting assembly and the milling assembly cooperate with each other, and the plate is roughly cut and then milled into shape at the groove, which ensures the groove accuracy and smoothness, changes the single processing mode of the plate groove, reduces the transportation cost when processing thicker plates, and has the characteristics of mobility and portability when processing thinner plates, with low processing cost, short processing time and high processing efficiency.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] The utility model provides a groove processing device for a reaction device plate, comprising:

[0008] A horizontally arranged crossbeam, wherein the length direction of the crossbeam is set to a first direction, and the width direction of the crossbeam is set to a second direction; a first movable seat capable of moving along the first direction is provided on the crossbeam, and the first movable seat is connected to a first driving assembly driving the first movable seat to move;

[0009] A lifting assembly, wherein the lifting assembly is connected to the crossbeam and can drive the crossbeam to move in a vertical direction;

[0010] A clamping assembly, the clamping assembly comprising a first clamping surface and a second clamping surface located above the first clamping surface, the first clamping surface being fixed on the crossbeam, the second clamping surface being connected to a second driving assembly driving the second clamping surface to move in a direction approaching or away from the first clamping surface, the second driving assembly being fixed on the crossbeam;

[0011] A cutting assembly, the cutting assembly being arranged on the first movable seat; the cutting assembly comprising a cutting gun, the cutting gun being connected to a swinging part capable of adjusting a swinging angle of the cutting gun, and the swinging part being connected to a third driving assembly driving the swinging part to move along the second direction;

[0012] A milling assembly, wherein the milling assembly is arranged on the first movable seat; the milling assembly comprises a milling cutter, and the milling cutter is connected to a fourth driving assembly for driving the milling cutter to rotate, a fifth driving assembly for driving the milling cutter to move in a vertical direction, and a sixth driving assembly for driving the milling cutter to move in the second direction.

[0013] As a preferred technical solution, the crossbeam is provided with a first guide rail and a first rack extending along the first direction, the first movable seat is provided on the first guide rail and can move along the first guide rail, the first driving component is provided as a first motor, the first motor is fixed on the first movable seat, and a first gear is provided on the output shaft of the first motor, and the first gear is meshed with the first rack.

[0014] As a preferred technical solution, the lifting component is set as a first hydraulic cylinder, the first hydraulic cylinder is vertically arranged, and the upper end of the first hydraulic cylinder is fixedly connected to the bottom of the beam;

[0015] And / or, the lifting assembly is provided in plurality, and the plurality of lifting assemblies are distributed along the first direction.

[0016] As a preferred technical solution, the clamping assembly includes a support seat and a support frame, and the support seat and the support frame are both fixedly connected to the crossbeam; a portion of the upper surface of the support seat forms the first clamping surface; the second driving assembly is configured as a second hydraulic cylinder, the second hydraulic cylinder is vertically arranged and fixed on the support frame, the piston rod of the second hydraulic cylinder extends downward, and the lower end surface of the piston rod of the second hydraulic cylinder forms the second clamping surface;

[0017] And / or, the first clamping surface and the second clamping surface are both arranged horizontally.

[0018] As a preferred technical solution, the number of the clamping assemblies is two, and the two clamping assemblies are respectively arranged at two ends of the beam.

[0019] As a preferred technical solution, the first movable seat is provided with a second guide rail extending along the second direction, and the second guide rail is provided with a second movable seat moving along the second guide rail; the second movable seat is provided with an adjusting rod, and the adjusting rod is provided with a gun seat, and the cutting gun is fixed on the gun seat.

[0020] As a preferred technical solution, the third driving assembly includes a second motor, and the second motor drives the second moving seat to move along the second guide rail;

[0021] And / or, both ends of the adjusting rod are rotatably connected to the second movable seat and the gun seat respectively.

[0022] As a preferred technical solution, the cutting gun is configured as a plasma cutting gun or a flame cutting gun.

[0023] As a preferred technical solution, the first movable seat is provided with a third guide rail extending in a vertical direction, and the third guide rail is provided with a third movable seat moving along the third guide rail; the third movable seat is provided with a fourth guide rail extending in the second direction, and the fourth guide rail is provided with a fourth movable seat moving along the fourth guide rail; the fourth driving assembly is configured as a milling cutter motor, the milling cutter motor is fixed on the fourth movable seat, and the milling cutter is provided on the output shaft of the milling cutter motor.

[0024] As a preferred technical solution, the fifth drive assembly includes a third motor, which drives the third movable seat to move along the third guide rail; the sixth drive assembly includes a fourth motor, which drives the fourth movable seat to move along the fourth guide rail.

[0025] The beneficial effects of the utility model are as follows:

[0026] The utility model utilizes a lifting component and a clamping component to directly realize leveling and positioning according to the placement height of the plate at the plate unloading site, and after adjusting the swing angle of the cutting gun and the extended length along the second direction, the cutting gun can be turned on while moving along the first direction to realize rough cutting of the plate, the extended length of the milling cutter along the second direction and the height in the vertical direction can be adjusted to adjust the width and accuracy of the milling, and the milling cutter can be turned on while moving along the first direction to realize milling of the plate, the cutting component and the milling component cooperate with each other, and the plate is milled into shape at the groove after rough cutting, which ensures the groove accuracy and smoothness, changes the single processing mode of the plate groove, reduces the transportation cost when processing thicker plates, and has the characteristics of mobility and portability when processing thinner plates, with low processing cost, short processing time and high processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1It is a schematic diagram of the overall structure of an embodiment of a groove processing device for a reaction device plate of the utility model;

[0028] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;

[0029] Figure 3 for Figure 1 Schematic diagram of the structure when in use;

[0030] Figure 4 for Figure 3 Sectional view along AA direction;

[0031] Figure 5 for Figure 3 Cross-sectional view along the BB axis.

[0032] In the figure: 1-beam, 11-first guide rail, 12-first rack, 2-first moving seat, 21-first motor, 22-first gear, 23-second guide rail, 24-third guide rail, 3-first hydraulic cylinder, 41-first clamping surface, 42-second clamping surface, 43-second hydraulic cylinder, 44-support seat, 45-support frame, 51-cutting gun, 52-second motor, 53-second moving seat, 54-adjusting rod, 55-gun seat, 61-milling cutter, 62-milling cutter motor, 63-third motor, 64-third moving seat, 641-fourth guide rail, 65-fourth moving seat, 7-unloading rack, 8-plate. DETAILED DESCRIPTION

[0033] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0034] Please refer to Figure 1-Figure 5, is an embodiment of a groove processing equipment for a plate of a reaction device provided by the utility model, comprising a horizontally arranged crossbeam 1, the length direction of the crossbeam 1 is set to a first direction, and the width direction of the crossbeam 1 is set to a second direction; a first movable seat 2 capable of moving in the first direction is provided on the crossbeam 1, and the first movable seat 2 is connected to a first driving component that drives it to move; the lifting component and the clamping component are both arranged on the crossbeam 1, and the lifting component can drive the crossbeam 1 to move in the vertical direction for adjusting the height of the crossbeam 1; the clamping component comprises a first clamping surface 41 and a second clamping surface 42 located above the first clamping surface 41, the first clamping surface 41 is fixed on the crossbeam 1, and the second clamping surface 42 is connected to a second driving component that drives it to move in a direction close to or away from the first clamping surface 41, and the second driving component is fixed on the crossbeam 1, and when the first clamping surface 41 abuts against the lower surface of the plate 8, the second clamping surface 42 presses down from above to the upper surface of the plate 8 to clamp the plate 8 in position; the cutting component and the milling component are both arranged on the first moving On the movable seat 2, the cutting assembly includes a cutting gun 51, which is connected to a swinging part capable of adjusting the swinging angle of the cutting gun 51, so as to adjust the cutting angle of the cutting gun 51 to the plate 8; the swinging part is connected to a third driving assembly driving it to move in the second direction, and the swinging part moves in the second direction to adjust the cutting position of the cutting gun 51 to the plate 8. When the cutting angle and position of the cutting gun 51 are adjusted, the first movable seat 2 drives the cutting gun 51 to move and turns on the cutting gun 51, so as to achieve rough cutting of the plate 8; the milling assembly includes a milling cutter 61, which is connected to a fourth driving assembly driving it to rotate, a fifth driving assembly driving it to move in the vertical direction, and a sixth driving assembly driving it to move in the second direction. The sixth driving assembly can adjust the milling width of the milling cutter 61, and can adjust the milling accuracy of the milling cutter 61 in cooperation with the fifth driving assembly. When the milling width and accuracy of the milling cutter 61 are adjusted, the first movable seat 2 drives the milling cutter 61 to move and turns on the milling cutter 61 to achieve milling forming at the groove of the plate 8.

[0035] For clarification, please refer to Figure 3 After the plate 8 is cut, it is temporarily placed on the cutting rack 7. The utility model can directly complete the groove processing of the plate 8 at the cutting rack 7, and there is no need to transport the plate 8.

[0036] In this embodiment, please refer to Figure 1-Figure 3, a first guide rail 11 and a first rack 12 extending along a first direction are provided on the crossbeam 1, the first movable seat 2 is provided on the first guide rail 11 and can move along the first guide rail 11, the first driving component is set as a first motor 21, the first motor 21 is fixed on the first movable seat 2, and a first gear 22 is provided on the output shaft of the first motor 21, the first gear 22 is meshed with the first rack 12, and the output shaft of the first motor 21 can drive the first movable seat 2 to move along the first guide rail 11 by rotating; in other embodiments, the first movable seat 2 and the crossbeam 1 can also achieve relative movement through a screw stepping motor or a slide cylinder, subject to the first movable seat 2 being able to stably move along the length direction of the crossbeam 1.

[0037] In this embodiment, please refer to Figure 1-Figure 5 The lifting component is set to a first hydraulic cylinder 3, the first hydraulic cylinder 3 is vertically arranged, the upper end of the first hydraulic cylinder 3 is fixedly connected to the bottom of the beam 1, and the first hydraulic cylinder 3 can drive the beam 1 to rise and fall by extending and retracting; specifically, the lifting components are preferably set to three, and the three lifting components are evenly distributed along the first direction. The three lifting components can stably drive the beam 1 to rise and fall by synchronous extension and retraction; in other embodiments, the lifting components can also be cylinders or electric push rods, and the number of lifting components can also be other values, which is based on the ability to stably drive the beam 1 to rise and fall.

[0038] In this embodiment, please refer to Figure 1-Figure 5 The clamping assembly includes a support seat 44 and a support frame 45, both of which are fixedly connected to the crossbeam 1; the plane located at the top of the support seat 44 forms a first clamping surface 41; the second driving assembly is set as a second hydraulic cylinder 43, the second hydraulic cylinder 43 is vertically arranged and fixed on the support frame 45, the piston rod of the second hydraulic cylinder 43 extends downward, and the lower end surface of the piston rod of the second hydraulic cylinder 43 forms a second clamping surface 42; when clamping the plate 8, the first clamping surface 41 abuts against the lower surface of the plate 8, and the second clamping surface 42 is pressed down from the top to the upper surface of the plate 8 to achieve the clamping and positioning of the plate 8; specifically, the first clamping surface 41 and the second clamping surface 42 are preferably arranged horizontally, so that the plate 8 can be accurately positioned in the horizontal direction.

[0039] For further information, please refer to Figure 1-Figure 3 There are two clamping assemblies, which are respectively arranged at the two ends of the beam 1. The two clamping assemblies clamp the plate 8 synchronously, which can realize automatic leveling of the plate 8 and ensure the processing quality of the groove.

[0040] In this embodiment, please refer to Figure 4The first movable seat 2 is provided with a second guide rail 23 extending along the second direction, and the second guide rail 23 is provided with a second movable seat 53 moving along the second guide rail; the second movable seat 53 is provided with an adjusting rod 54, and the adjusting rod 54 is provided with a gun seat 55. The cutting gun 51 is fixed on the gun seat 55, and the second movable seat 53 moves along the second guide rail 23 to adjust the position of the cutting gun 51; further, the two ends of the adjusting rod 54 are rotatably connected with the second movable seat 53 and the gun seat 55 to form a swinging part, and the positions of the three are fixed after adjusting the angles between the adjusting rod 54 and the second movable seat 53 and the gun seat 55, so as to conveniently adjust the cutting angle of the cutting gun 51.

[0041] Based on the above examples, please refer to Figure 4 The third driving component includes a second motor 52, and the second motor 52 is preferably set as a screw stepping motor, which can drive the second movable seat 53 to move along the second guide rail 23; in other embodiments, the third driving component can also be a slide cylinder, an electric push rod or a gear rack structure, so as to be able to stably drive the second movable seat 53 to move.

[0042] It should be noted that different types of cutting guns 51 can be selected according to the material of the plate 8; specifically, when the material of the plate 8 is stainless steel or composite plate, a plasma cutting gun is preferably selected; when the material of the plate 8 is carbon steel, a flame cutting gun is preferably selected.

[0043] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 5 The first movable seat 2 is provided with a third guide rail 24 extending in the vertical direction, and the third guide rail 24 is provided with a third movable seat 64 moving along the third guide rail; the third movable seat 64 is provided with a fourth guide rail 641 extending in the second direction, and the fourth guide rail 641 is provided with a fourth movable seat 65 moving along the fourth guide rail; the fourth driving assembly is set as a milling cutter motor 62, the milling cutter motor 62 is fixed on the fourth movable seat 65, and the milling cutter 61 is set on the output shaft of the milling cutter motor 62. The movement of the third movable seat 64 can adjust the height of the milling cutter 61, and the movement of the fourth movable seat 65 can adjust the horizontal position of the milling cutter 61. The third movable seat 64 and the fourth movable seat 65 cooperate to adjust the milling width and accuracy of the milling cutter 61.

[0044] Based on the above examples, please refer to Figure 1 , Figure 2 and Figure 5The fifth driving component includes a third motor 63, which is preferably set as a screw stepper motor, and can drive the third movable seat 64 to move along the third guide rail 24; the sixth driving component includes a fourth motor, which is preferably set as a screw stepper motor, and can drive the fourth movable seat 65 to move along the fourth guide rail 641; in other embodiments, the fifth driving component and the sixth driving component can also be a slide cylinder, an electric push rod or a gear rack structure, so as to be able to stably drive the third movable seat 64 and the fourth movable seat 65 to move respectively.

[0045] It should be noted that the milling cutter 61 is preferably configured as a profiling milling cutter, which can perform profiling cutting on the groove pattern required by the plate 8 .

[0046] Please refer to Figure 1-Figure 5 , the specific working mode of the utility model is as follows:

[0047] After the plate 8 is unloaded and temporarily placed on the unloading rack 7, the utility model is moved to the position where the plate 8 needs to be grooved so that the plate 8 is located between the first clamping surface 41 and the second clamping surface 42. The height of the crossbeam 1 is adjusted by telescoping the first hydraulic cylinder 3 so that the first clamping surface 41 abuts against the lower surface of the plate 8. The second hydraulic cylinder 43 drives the second clamping surface 42 to move downward and abut against the upper surface of the plate 8. The two clamping assemblies at both ends of the crossbeam 1 operate synchronously, so that the positioning of the plate 8 and automatic leveling can be achieved.

[0048] After adjusting the cutting angle of the cutting gun 51 by the swinging part and adjusting the relative position between the cutting gun 51 and the plate 8 by the third driving assembly, the first movable seat 2 drives the cutting gun 51 to move and turns on the cutting gun 51 at the same time, thereby achieving rough cutting of the plate 8; adjusting the position of the milling cutter 61 in the vertical direction and the second direction by the fifth driving assembly and the sixth driving assembly, the first movable seat 2 drives the milling cutter 61 to move and turns on the milling cutter 61 at the same time, thereby achieving milling forming at the groove of the plate 8.

[0049] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A groove processing device for a reaction device plate, characterized in that: include: A horizontally arranged crossbeam (1), wherein the length direction of the crossbeam (1) is set as a first direction, and the width direction of the crossbeam (1) is set as a second direction; a first movable seat (2) capable of moving along the first direction is provided on the crossbeam (1), and the first movable seat (2) is connected to a first driving assembly for driving the first movable seat (2) to move; A lifting assembly, the lifting assembly being connected to the crossbeam (1), and the lifting assembly being capable of driving the crossbeam (1) to move in a vertical direction; A clamping assembly, the clamping assembly comprising a first clamping surface (41) and a second clamping surface (42) located above the first clamping surface (41), the first clamping surface (41) being fixed on the crossbeam (1), the second clamping surface (42) being connected to a second driving assembly for driving the second clamping surface (42) to move in a direction approaching or away from the first clamping surface (41), the second driving assembly being fixed on the crossbeam (1); A cutting assembly, the cutting assembly being arranged on the first movable seat (2); the cutting assembly comprising a cutting gun (51), the cutting gun (51) being connected to a swinging part capable of adjusting a swinging angle of the cutting gun (51), the swinging part being connected to a third driving assembly for driving the cutting gun (51) to move along the second direction; A milling assembly, the milling assembly is arranged on the first movable seat (2); the milling assembly comprises a milling cutter (61), and the milling cutter (61) is connected to a fourth driving assembly for driving it to rotate, a fifth driving assembly for driving it to move in a vertical direction, and a sixth driving assembly for driving it to move in the second direction.

2. The groove processing equipment for reaction device plate according to claim 1 is characterized in that: The crossbeam (1) is provided with a first guide rail (11) and a first rack (12) extending along the first direction; the first movable seat (2) is provided on the first guide rail (11) and is movable along the first guide rail (11); the first driving component is provided as a first motor (21); the first motor (21) is fixed on the first movable seat (2); a first gear (22) is provided on an output shaft of the first motor (21); the first gear (22) is meshed with the first rack (12).

3. The groove processing equipment for reaction device plate according to claim 1, characterized in that: The lifting component is configured as a first hydraulic cylinder (3), the first hydraulic cylinder (3) is vertically arranged, and the upper end of the first hydraulic cylinder (3) is fixedly connected to the bottom of the crossbeam (1); And / or, the lifting assembly is provided in plurality, and the plurality of lifting assemblies are distributed along the first direction.

4. The groove processing equipment for reaction device plate according to claim 1, characterized in that: The clamping assembly comprises a support seat (44) and a support frame (45), and the support seat (44) and the support frame (45) are both fixedly connected to the crossbeam (1); a portion of the upper surface of the support seat (44) forms the first clamping surface (41); the second driving assembly is configured as a second hydraulic cylinder (43), the second hydraulic cylinder (43) is vertically arranged and fixed on the support frame (45), the piston rod of the second hydraulic cylinder (43) extends downward, and the lower end surface of the piston rod of the second hydraulic cylinder (43) forms the second clamping surface (42); And / or, the first clamping surface (41) and the second clamping surface (42) are both arranged horizontally.

5. The groove processing equipment for reaction device plate according to claim 1 or 4, characterized in that: The number of the clamping assemblies is two, and the two clamping assemblies are respectively arranged at two ends of the crossbeam (1).

6. The groove processing equipment for reaction device plate according to claim 1, characterized in that: The first movable seat (2) is provided with a second guide rail (23) extending along the second direction, and the second guide rail (23) is provided with a second movable seat (53) moving along the second guide rail; the second movable seat (53) is provided with an adjusting rod (54), and the adjusting rod (54) is provided with a gun seat (55), and the cutting gun (51) is fixed on the gun seat (55).

7. The groove processing equipment for reaction device plate according to claim 6, characterized in that: The third driving assembly comprises a second motor (52), and the second motor (52) drives the second moving seat (53) to move along the second guide rail (23); And / or, the two ends of the adjusting rod (54) are rotatably connected to the second movable seat (53) and the gun seat (55) respectively.

8. The groove processing equipment for reaction device plate according to claim 1 or 6, characterized in that: The cutting gun (51) is configured as a plasma cutting gun or a flame cutting gun.

9. The groove processing equipment for reaction device plate according to claim 1, characterized in that: The first movable seat (2) is provided with a third guide rail (24) extending in a vertical direction, and the third guide rail (24) is provided with a third movable seat (64) moving along the third guide rail; the third movable seat (64) is provided with a fourth guide rail (641) extending in the second direction, and the fourth guide rail (641) is provided with a fourth movable seat (65) moving along the fourth guide rail; the fourth driving component is configured as a milling cutter motor (62), the milling cutter motor (62) is fixed on the fourth movable seat (65), and the milling cutter (61) is provided on an output shaft of the milling cutter motor (62).

10. The groove processing equipment for reaction device plate according to claim 9, characterized in that: The fifth driving assembly includes a third motor (63), and the third motor (63) drives the third movable seat (64) to move along the third guide rail (24); the sixth driving assembly includes a fourth motor, and the fourth motor drives the fourth movable seat (65) to move along the fourth guide rail (641).

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