Crankshaft machining device with positioning function

By introducing a positioning rotation structure and a fluid grinding structure into the crankshaft processing device, the positioning clamping and rotation of the crankshaft is performed using a synchronous cylinder and a rotating motor, and comprehensive and detailed grinding of the crankshaft is achieved through a fluid pump and a wrapping cover set, the crankshaft shape is solved The problem of inadequate polishing caused by inconsistent improvements in crankshaft machining efficiency and accuracy.

CN222289588UActive Publication Date: 2025-01-03XUZHOU FUNENG MASCH CO LTD
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Patent Information

Application Number
CN202420907454.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-03
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During the grinding process, the existing crankshaft requires manual rotation of the clamping structure to clamp and fix the crankshaft, due to the different shapes of the crankshaft, it is difficult to polish some positions in place.

Method used

A crankshaft processing device with positioning function is designed, including a positioning rotation structure and a fluid grinding structure, which realizes positioning clamping and rotation of the crankshaft by synchronizing cylinders and rotating motors, and conveys the grinding fluid to the crankshaft through a wrapping cover set and a fluid pump. The surface is thoroughly polished.

Benefits of technology

The comprehensive and meticulous grinding of the crankshaft is achieved, which solves the problem of inadequate grinding caused by different crankshaft shapes, and improves the efficiency and accuracy of crankshaft processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The crankshaft machining device with the positioning function comprises a positioning rotating structure, a fluid polishing structure is arranged on the positioning rotating structure, the positioning rotating structure comprises a workbench fixedly provided with a mounting frame, and a bidirectional linear motor set is fixed to the workbench; meanwhile, a mounting block for relative driving adjustment is fixed to the bidirectional linear motor set, a bearing seat and a rotating motor are fixedly mounted on one side of the mounting block, a concave disc with a connecting hole is fixed to the output end of the rotating motor, and meanwhile the other concave disc is rotationally connected with the bearing seat through a connecting shaft; and a synchronous air cylinder is fixed to the surface of the concave disc through a connecting hole, clamping blocks for clamping and positioning the two ends of the crankshaft are fixed to the output end of the synchronous air cylinder, the fluid polishing structure comprises a wrapping cover set provided with a connecting groove, and the wrapping cover set is fixedly connected with the output end of the fixing rod. And rotation adjustment is achieved through the arranged concave disc.
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Description

Technical Field

[0001] The utility model relates to the technical field of crankshaft processing, in particular to a crankshaft processing device with a positioning function. Background Art

[0002] The crankshaft is the most important component in the engine. It bears the force transmitted from the connecting rod and converts it into torque, which is output through the crankshaft and drives other accessories on the engine. The crankshaft is subjected to the centrifugal force of the rotating mass, the periodically changing gas inertia force and the reciprocating inertia force, which makes the crankshaft subject to bending and torsional loads. Therefore, the crankshaft is required to have sufficient strength and rigidity, and the journal surface needs to be wear-resistant, work evenly and have good balance. During the grinding process of the existing crankshaft, the clamping structure needs to be manually rotated to clamp and fix the crankshaft before grinding the crankshaft. However, due to the different shapes of the crankshafts, some positions are difficult to grind into place. Utility Model Content

[0003] The purpose of the utility model is to address the deficiencies of the prior art and provide a crankshaft processing device with a positioning function to solve the problem proposed in the above background technology that during the grinding process of the existing crankshaft, a clamping structure needs to be manually rotated to clamp and fix the crankshaft before grinding the crankshaft, but due to the different shapes of the crankshafts, some positions are difficult to grind into place.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crankshaft processing device with a positioning function, comprising a positioning rotating structure, on which a fluid grinding structure is provided;

[0005] The positioning and rotating structure comprises a workbench with a mounting frame fixed thereon, a bidirectional linear motor group fixed thereon, and a mounting block for relative drive adjustment fixed on the bidirectional linear motor group;

[0006] A bearing seat and a rotating motor are fixedly installed on one side of the mounting block, and a concave disc with a connecting hole is fixed on the output end of the rotating motor, while another concave disc is rotatably connected to the bearing seat through a connecting shaft.

[0007] By adopting the above technical solution, the concave disc is provided to achieve rotation adjustment.

[0008] Preferably, a synchronous cylinder is fixed to the surface of the concave disk via a connecting hole, and a clamping block for clamping and positioning the two ends of the crankshaft is fixed to the output end of the synchronous cylinder.

[0009] By adopting the above technical solution, synchronous drive adjustment is achieved through the provision of a synchronous cylinder.

[0010] Preferably, the fluid polishing structure comprises a wrapping cover group with a connection groove, and the wrapping cover group is fixedly connected to the output end of the fixed rod, and the wrapping cover groups are installed and connected by an adjusting hoop.

[0011] By adopting the above technical solution, the provided adjustment hoop can achieve adjustment locking and adjustment loosening.

[0012] Preferably, the other end of the fixing rod is fixedly connected to the bottom of the mounting frame, and a fixing plate for installing the fluid pump is fixed between the fixing rods. At the same time, the fluid pump is connected to the top of the wrapping cover group through a pipe connector and a bellows.

[0013] By adopting the above technical solution, the pulling is adjusted by the provided bellows.

[0014] Preferably, a delivery pipe is installed at one end of the fluid pump, and the other end of the delivery pipe passes through the mounting frame and is embedded in the bottom of the fluid box for installation. At the same time, a stirring rod which is rotatably installed inside the fluid box and is adjusted by the output motor.

[0015] By adopting the above technical solution, the stirring rod is provided to achieve rotational stirring.

[0016] Preferably, there is one wrapping cover group, and the wrapping cover groups are separated from each other.

[0017] By adopting the above technical solution, the wrapping cover group is provided to achieve wrapping installation.

[0018] Compared with the prior art, the utility model has the following beneficial effects: the crankshaft processing device with positioning function,

[0019] (1) This case sets up a positioning rotation structure to solve the problem that in the existing crankshaft grinding process, the clamping structure needs to be manually rotated to clamp and fix the crankshaft before grinding the crankshaft. However, due to the different shapes of the crankshafts, some positions are difficult to grind in place. When the crankshaft is processed, the operator controls the synchronous cylinder to work. During the operation of the synchronous cylinder, the two ends of the crankshaft are clamped and fixed by the clamping block. After the crankshaft is clamped and fixed, the rotating motor is controlled to drive the concave plate to rotate. During the rotation of the concave plate, the crankshaft is driven to rotate synchronously with force to process the crankshaft;

[0020] (2) By setting up a fluid grinding structure, the above-mentioned problem is solved. After the crankshaft is clamped and fixed, the operator wraps the crankshaft with a wrapping cover assembly and then fixes the wrapping cover assembly with an adjusting hoop. During the operation of the control fluid pump, the grinding fluid is delivered to the inside of the wrapping cover assembly through a delivery pipe. At this time, when the grinding fluid fills the inside of the wrapping cover assembly, it rotates relative to the crankshaft under force, thereby comprehensively and carefully grinding the crankshaft, and the grinding fluid after grinding is collected by a collection box. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the workbench, mounting frame, bidirectional linear motor unit, mounting block, bearing seat, rotating motor, concave plate and synchronous cylinder of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the concave plate, synchronous cylinder and clamping block of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the wrapping cover group, the fixing rod, the adjusting hoop, the fluid pump, the bellows, the delivery pipe, the fluid box, the stirring rod and the output motor of the utility model;

[0025] Figure 5 It is a schematic diagram of the wrapping cover group and the connecting groove structure of the utility model.

[0026] In the figure: 1. Positioning and rotating structure; 101. Workbench; 102. Mounting frame; 103. Bidirectional linear motor group; 104. Mounting block; 105. Bearing seat; 106. Rotating motor; 107. Concave plate; 108. Synchronous cylinder; 109. Clamping block; 2. Fluid grinding structure; 201. Wrapping cover group; 202. Connecting groove; 203. Fixing rod; 204. Adjusting hoop; 205. Fluid pump; 206. Bellows; 207. Delivery pipe; 208. Fluid box; 209. Stirring rod; 2010. Output motor. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The utility model provides a technical solution: a crankshaft processing device with positioning function, such as Figure 1 , Figure 2 and Figure 3 As shown, it includes a positioning and rotating structure 1, which includes a workbench 101 fixed with a mounting frame 102, and a bidirectional linear motor group 103 is fixed on the workbench 101, and a mounting block 104 for relative drive adjustment is fixed on the bidirectional linear motor group 103.

[0029] In the above scheme, a bearing seat 105 and a rotating motor 106 are fixedly installed on one side of the mounting block 104, and a concave disc 107 with a connecting hole is fixed on the output end of the rotating motor 106, and another concave disc 107 is rotatably connected to the bearing seat 105 through a connecting shaft.

[0030] In the above solution, a synchronous cylinder 108 is fixed to the surface of the concave disc 107 through a connecting hole, and a clamping block 109 for clamping and positioning the two ends of the crankshaft is fixed to the output end of the synchronous cylinder 108.

[0031] In the above scheme, when the crankshaft needs to be processed, the operator controls the bidirectional linear motor group 103 to work. During the operation of the bidirectional linear motor group 103, the mounting block 104 and the concave plate 107 are driven to adjust relative force. When the concave plate 107 is adjusted to the corresponding interval distance, the synchronous cylinder 108 is controlled to work. During the operation of the synchronous cylinder 108, the clamping block 109 is driven to clamp and fix the two ends of the crankshaft.

[0032] like Figure 4 and Figure 5 As shown, a fluid polishing structure 2 is provided on the positioning and rotating structure 1, and the fluid polishing structure 2 includes a wrapping cover group 201 with a connecting groove 202, and the wrapping cover group 201 is fixedly connected to the output end of the fixing rod 203, and the wrapping cover groups 201 are installed and connected by adjusting hoops 204, and one group of wrapping cover groups 201 is provided, and the wrapping cover groups 201 are separately provided. When one group of the above-mentioned parts is provided, it not only reflects the quick installation and disassembly of the installation arrangement of the above-mentioned parts, but also reflects the wrapping property of the above-mentioned parts for the crankshaft, and when one group of the above-mentioned parts is provided, it also reflects the practicality of the installation arrangement of the above-mentioned parts and the wrapping and filling property of the grinding fluid.

[0033] Furthermore, in the above scheme, the other end of the fixing rod 203 is fixedly connected to the bottom of the mounting frame 102, and a fixing plate for installing the fluid pump 205 is fixed between the fixing rods 203. At the same time, the fluid pump 205 is connected to the top of the wrapping cover group 201 through a pipe connector and a bellows 206.

[0034] Furthermore, in the above scheme, a delivery pipe 207 is installed at one end of the fluid pump 205, and the other end of the delivery pipe 207 passes through the mounting frame 102 and is embedded in the bottom of the fluid box 208 for installation. At the same time, a stirring rod 209 is rotatably installed inside the fluid box 208 and is rotated and adjusted by the output motor 2010. The above components constitute a rotating stirring structure, and the rotating stirring structure constituted by the above components can effectively rotate and stir the polishing fluid inside the fluid box 208 to maintain the fluidity of the polishing fluid.

[0035] In the above scheme, after the crankshaft is clamped and fixed, the operator uses the adjusting hoop 204 and the wrapping cover group 201 to wrap and fix the crankshaft. At this time, the operator controls the fluid pump 205 to work. During the operation of the fluid pump 205, the polishing fluid inside the fluid box 208 is transported to the inside of the wrapping cover group 201 through the delivery pipe 207 and the bellows 206. When the polishing fluid fills the inside of the wrapping cover group 201, the operator controls the rotating motor 106 to drive the crankshaft to rotate, thereby rotating and polishing the crankshaft.

[0036] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A crankshaft processing device with positioning function, comprising a positioning rotating structure (1), characterized in that: The positioning and rotating structure (1) is provided with a fluid polishing structure (2); The positioning and rotating structure (1) comprises a workbench (101) on which a mounting frame (102) is fixed, and a bidirectional linear motor group (103) is fixed on the workbench (101), and a mounting block (104) for relative driving adjustment is fixed on the bidirectional linear motor group (103); A bearing seat (105) and a rotating motor (106) are fixedly mounted on one side of the mounting block (104), and a concave disc (107) with a connecting hole is fixed on the output end of the rotating motor (106), while another concave disc (107) is rotatably connected to the bearing seat (105) via a connecting shaft.

2. A crankshaft processing device with positioning function according to claim 1, characterized in that: A synchronous cylinder (108) is fixed on the surface of the concave disc (107) via a connecting hole, and a clamping block (109) for clamping and positioning the two ends of the crankshaft is fixed at the output end of the synchronous cylinder (108).

3. The crankshaft processing device with positioning function according to claim 1, characterized in that: The fluid polishing structure (2) comprises a wrapping cover group (201) provided with a connection groove (202), and the wrapping cover group (201) is fixedly connected to the output end of the fixing rod (203), and the wrapping cover groups (201) are installed and connected via an adjustment hoop (204).

4. The crankshaft processing device with positioning function according to claim 3, characterized in that: The other end of the fixing rod (203) is fixedly connected to the bottom of the mounting frame (102), and a fixing plate for mounting the fluid pump (205) is fixed between the fixing rods (203). At the same time, the fluid pump (205) is connected to the top of the wrapping cover group (201) through a pipe connector and a bellows (206).

5. The crankshaft processing device with positioning function according to claim 4, characterized in that: A delivery pipe (207) is installed at one end of the fluid pump (205), and the other end of the delivery pipe (207) passes through the mounting frame (102) and is embedded and installed at the bottom of the fluid box (208). At the same time, a stirring rod (209) is rotatably installed inside the fluid box (208) and is rotated and adjusted by the output motor (2010).

6. The crankshaft processing device with positioning function according to claim 3, characterized in that: The wrapping cover group (201) is provided in one group, and the wrapping cover groups (201) are separately provided.