Non-destructive filling machine for fruit particle sauce
By designing T-type filling pipes and control components in the fruit pellet sauce filling machine, and using the servo cylinder and piston to cooperate, the problems of material residues and dripping of traditional filling valves are solved, achieving the effect of lossless filling and convenient cleaning.
Patent Information
- Application Number
- CN202420968115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The traditional filling valve still has material residue after closing, resulting in contamination and inconvenience in subsequent cleaning, especially during the filling process of fruit pellet sauce, it is difficult to avoid material dripping.
A fruit pellet sauce non-destructive filling machine is designed, using T-type filling pipe and control components, using the second servo cylinder and piston to push the residual material out, and collect dripping materials through the bearing groove to ensure that the filling pipe is in No residue.
It effectively avoids the dripping of materials during filling, simplifies post-cleaning and maintenance, and ensures accurate and damage-free filling process.
Smart Images
Figure CN222293593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling equipment, and more specifically to a non-destructive filling machine for fruit granule paste. Background Art
[0002] Filling valves are flow switch valves widely used in food, chemical, packaging, petrochemical, printing and dyeing industries to achieve precise quantitative filling of liquid materials. On a filling production line, several containers for holding materials usually move forward along the conveyor line and are filled in turn through the filling valves.
[0003] The traditional filling valve is mainly composed of a pneumatic angle valve and an extended hollow filling rod. One end of the pneumatic angle valve is the material feed end, and the other end is connected to the filling rod. The drainage of the filling rod is directly facing the container mouth. The opening and closing of the pneumatic angle valve is controlled in coordination with the control of the opening size of the pneumatic angle valve to achieve accurate filling of the material. In actual application, after the pneumatic angle valve in the traditional filling valve is closed, some material will still remain on the inner wall of the filling rod, which will flow down along the inner wall of the filling rod and drip onto the outer wall of the container or the conveying line, causing pollution, and also bringing great inconvenience to the subsequent cleaning work of the container. The utility model proposes a new solution to the above problems. Summary of the invention
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a non-destructive filling machine for fruit granule paste to solve the technical problems mentioned in the background technology.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A non-destructive filling machine for fruit granule paste comprises a bracket and a filling tube, wherein the filling tube is detachably connected to the bracket, an anti-drip component is arranged on the bracket, the filling tube is T-shaped, a conforming channel is arranged in the filling tube, the bottom port of the filling tube is a filling port, the horizontal port of the filling tube is a feed port, the top of the filling tube is a control installation port, and a control component is arranged on the control installation port.
[0007] The drip-proof assembly includes a first servo cylinder, a mounting frame, and a receiving groove, wherein the first servo cylinder is bolted to the bracket, and the horizontal working end of the first servo cylinder is fixed to the mounting frame, and the receiving groove is plugged into the mounting frame, and the receiving groove is located below the filling port;
[0008] The control component includes a second servo cylinder, a mounting seat, a piston, and a connecting rod. The mounting seat is bolted to the control mounting port, and a sealing component is arranged between the mounting seat and the control mounting port. A through hole is opened on the mounting seat. The second servo cylinder is connected to the mounting seat in a vertical direction, and the bottom working end of the second servo cylinder passes through the through hole and is detachably connected to the top end of the connecting rod. The connecting rod is located in the vertical part of the conforming channel. The piston is sealingly and slidably connected to the vertical part of the conforming channel in the vertical direction, and the bottom end of the connecting rod is detachably connected to the center position of the upper end surface of the piston.
[0009] Preferably, the top end of the connecting rod is bolted to the bottom working end of the second servo cylinder via a flange; the bottom end of the connecting rod is threadedly connected to the piston, and the upper end surface of the piston has two sets of telescopic guide rods with symmetrical threads, and the top end of the telescopic guide rod is bolted to the mounting seat.
[0010] Preferably, in any of the above schemes, a spring is sleeved on the outer side of the telescopic guide rod, the top end of the spring is fixed to the top end of the telescopic guide rod, and the bottom end of the spring is fixed to the bottom end of the telescopic guide rod.
[0011] Preferably, in any of the above solutions, a limit ring is threadedly connected to the outer side of the bottom port of the filling tube.
[0012] In any of the above schemes, it is preferred that a plurality of annular sealing grooves are provided in parallel on the side wall of the piston, metal sealing rings are clamped on the annular sealing grooves, and the openings of the metal sealing rings in the upper and lower layers are arranged alternately.
[0013] In any of the above solutions, preferably, a limiting groove is provided on the horizontal end of the filling tube.
[0014] Compared with the prior art, the advantages of the present invention are:
[0015] The design of the control component in the utility model is that when one filling is completed, the second servo cylinder in the control component is actuated, and through the action, the piston is driven to move downward to push the residual material in the vertical part of the filling tube to discharge the filling tube and fall into the packaging bottle or packaging box. At this time, the piston runs to the bottom port of the filling tube, and the material in the vertical part of the filling tube is completely discharged. At this time, the first servo cylinder is actuated, and the receiving groove moves to the bottom of the filling tube, and the residual material on the bottom port of the filling tube drips into the receiving groove. When filling again, the first servo cylinder returns to its original position, the receiving groove connects to the filling tube, and the second servo cylinder drives the piston to return to its original position. The horizontal end of the filling tube is connected to the vertical section, and filling can be carried out normally. In this way, there is very little residual material in the vertical part of the filling tube, and the filling process will not cause material dripping, which is convenient for later cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the non-destructive filling machine for fruit granule paste of the utility model;
[0017] Figure 2 is a schematic diagram of the structure of the filling tube;
[0018] Figure 3 Schematic diagram of the internal structure of the filling tube.
[0019] Description of the numbers in the figure:
[0020] 1. Bracket; 2. Filling tube; 3. Anti-drip assembly; 4. Filling port; 5. Feed port; 6. Control installation port; 7. Control assembly; 301. First servo cylinder; 302. Mounting frame; 303. Receiving groove; 701. Second servo cylinder; 702. Mounting seat; 703. Piston; 704. Linking rod; 705. Through hole; 706. Telescopic guide rod; 707. Spring; 8. Limiting ring; 708. Ring-shaped sealing groove; 709. Metal sealing ring; 9. Limiting groove. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model. Example
[0022] See also Figures 1 to 3 A non-destructive filling machine for fruit granule paste comprises a support 1 and a filling tube 2. The filling tube 2 is detachably connected to the support 1. The support 1 is provided with a drip-proof component 3. The filling tube 2 is T-shaped. A conforming channel is provided in the filling tube 2. The bottom port of the filling tube 2 is a filling port 4. The horizontal port of the filling tube 2 is a feed port 5. The top of the filling tube 2 is a control installation port 6. A control component 7 is provided on the control installation port 6.
[0023] The drip-proof assembly 3 includes a first servo cylinder 301, a mounting frame 302, and a receiving groove 303. The first servo cylinder 301 is bolted to the bracket 1, and the horizontal working end of the first servo cylinder 301 is fixed to the mounting frame 302. The receiving groove 303 is plugged into the mounting frame 302, and the receiving groove 303 is located below the filling port 4.
[0024] The control assembly 7 includes a second servo cylinder 701, a mounting seat 702, a piston 703, and a linkage rod 704. The mounting seat 702 is bolted to the control mounting port 6, and a sealing assembly is provided between the mounting seat 702 and the control mounting port 6. A through hole 705 is provided on the mounting seat 702. The second servo cylinder 701 is connected to the mounting seat 702 in a vertical direction, and the bottom working end of the second servo cylinder 701 passes through the through hole 705 and is detachably connected to the top end of the linkage rod 704. The linkage rod 704 is located in the vertical part of the conforming channel, and the piston 703 is sealingly and slidably connected to the vertical part of the conforming channel in the vertical direction. The bottom end of the linkage rod 704 is detachably connected to the center position of the upper end surface of the piston 703.
[0025] The design of the control component 7 is that when one filling is completed, the second servo cylinder 701 in the control component 7 is actuated, and through the action, the piston 703 is driven to move downward to push the residual material in the vertical part of the filling tube 2 to discharge the filling tube 2 and fall into the packaging bottle or packaging box. At this time, the piston 703 runs to the bottom port of the filling tube 2, and the vertical part of the material of the filling tube 2 is completely discharged. At this time, the first servo cylinder 301 is actuated, and the receiving groove 303 moves to the bottom of the filling tube 2. The residual material on the bottom port of the filling tube 2 drips into the receiving groove 303. When filling again, the first servo cylinder 301 returns to its original position, the receiving groove 303 does not connect the filling tube, and the second servo cylinder 701 drives the piston 703 to return to its original position. The horizontal end of the filling tube 2 is connected to the vertical section, and filling can be carried out normally. In this way, there is very little residual material in the vertical part of the filling tube 2, and the filling process will not cause material dripping, which is convenient for later cleaning and maintenance.
[0026] In this embodiment, the top end of the connecting rod 704 is bolted to the bottom working end of the second servo cylinder 701 through a flange, the bottom end of the connecting rod 704 is threadedly connected to the piston 703, and the upper end surface of the piston 703 has two sets of telescopic guide rods 706 symmetrically threaded, and the top end of the telescopic guide rod 706 is bolted to the mounting seat 702; through the above design, the connecting rod 704 can be easily disassembled and replaced to ensure the normal use of the connecting rod 704.
[0027] In this embodiment, a spring 707 is sleeved on the outer side of the telescopic guide rod 706, the top end of the spring 707 is fixed to the top end of the telescopic guide rod 706, and the bottom end of the spring 707 is fixed to the bottom end of the telescopic guide rod 706; when the normal piston 703 is located at the upper part, the spring 707 is in a non-deformed state, and when the piston 703 moves downward to the bottom, the spring 707 is in a stretched state, that is, the spring 707 can assist the second servo cylinder 701 to return to its original position.
[0028] In this embodiment, a limit ring 8 is threadedly connected to the outer side of the bottom port of the filling tube 2 ; the limit ring 8 is used to limit the piston 703 to prevent the piston 703 from being separated from the filling tube 2 .
[0029] In this embodiment, a plurality of annular sealing grooves 708 are provided in parallel on the side wall of the piston 703, metal sealing rings 709 are clamped on the annular sealing grooves 708, and the openings of the upper and lower layers of the metal sealing rings 709 are arranged alternately; the multiple layers of metal sealing rings 709 are used to increase the sealing between the piston 703 and the filling tube 2.
[0030] In this embodiment, a limiting groove 9 is provided on the horizontal end of the filling tube 2; the limiting groove 9 is used to provide a limiting sealing position for the delivery tube, reduce the gap between the filling tube 2 and the delivery tube, and prevent the delivery tube 2 from loosening during the filling process.
[0031] The working process of the utility model is as follows:
[0032] When one filling is completed, the second servo cylinder 701 in the control component 7 is actuated, and the piston 703 is driven to move downward to push the residual material in the vertical part of the filling tube 2 to discharge the filling tube 2 and fall into the packaging bottle or packaging box. At this time, the piston 703 runs to the bottom port of the filling tube 2, and the vertical part of the material of the filling tube 2 is completely discharged. At this time, the first servo cylinder 301 is actuated, and the receiving groove 303 moves to the bottom of the filling tube 2. The residual material on the bottom port of the filling tube 2 drips into the receiving groove 303. When filling again, the first servo cylinder 301 returns to its original position, the receiving groove 303 does not connect the filling tube, and the second servo cylinder 701 drives the piston 703 to return to its original position. The horizontal end of the filling tube 2 is connected to the vertical section, and filling can be carried out normally. In this way, there is very little residual material in the vertical part of the filling tube 2, and the filling process will not cause material dripping, which is convenient for later cleaning and maintenance.
[0033] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A non-destructive filling machine for fruit granule paste, comprising a support (1) and a filling tube (2), characterized in that: The filling tube (2) is detachably connected to the bracket (1); the bracket (1) is provided with an anti-drip assembly (3); the filling tube (2) is T-shaped; a conforming channel is provided in the filling tube (2); the bottom port of the filling tube (2) is a filling port (4); the horizontal port of the filling tube (2) is a feed port (5); the top of the filling tube (2) is a control installation port (6); and the control installation port (6) is provided with a control assembly (7). The drip-proof component (3) comprises a first servo cylinder (301), a mounting frame (302), and a receiving groove (303); the first servo cylinder (301) is bolted to the bracket (1), and the horizontal working end of the first servo cylinder (301) is fixed to the mounting frame (302); the receiving groove (303) is plugged into the mounting frame (302), and the receiving groove (303) is located below the filling port (4); The control assembly (7) comprises a second servo cylinder (701), a mounting seat (702), a piston (703), and a connecting rod (704); the mounting seat (702) is bolted to the control mounting port (6), and a sealing assembly is provided between the mounting seat (702) and the control mounting port (6); a through hole (705) is provided on the mounting seat (702); the second servo cylinder (701) is connected to the mounting seat (702) in a vertical direction, and the bottom working end of the second servo cylinder (701) passes through the through hole (705) and is detachably connected to the top end of the connecting rod (704); the connecting rod (704) is located in the vertical part of the conforming channel; the piston (703) is sealingly slidably connected to the vertical part of the conforming channel in the vertical direction; and the bottom end of the connecting rod (704) is detachably connected to the center position of the upper end surface of the piston (703).
2. The non-destructive filling machine for fruit granule paste according to claim 1, characterized in that: The top end of the connecting rod (704) is bolted to the bottom working end of the second servo cylinder (701) via a flange, the bottom end of the connecting rod (704) is threadedly connected to the piston (703), the upper end surface of the piston (703) is symmetrically threaded with two sets of telescopic guide rods (706), and the top end of the telescopic guide rods (706) is bolted to the mounting seat (702).
3. The non-destructive filling machine for fruit granule paste according to claim 2, characterized in that: A spring (707) is sleeved on the outer side of the telescopic guide rod (706), the top end of the spring (707) is fixed to the top end of the telescopic guide rod (706), and the bottom end of the spring (707) is fixed to the bottom end of the telescopic guide rod (706).
4. The non-destructive filling machine for fruit granule paste according to claim 1, characterized in that: The outer side of the bottom port of the filling tube (2) is threadedly connected to a limit ring (8).
5. The non-destructive filling machine for fruit granule paste according to claim 1, characterized in that: A plurality of annular sealing grooves (708) are provided in parallel on the side wall of the piston (703), metal sealing rings (709) are clamped on the annular sealing grooves (708), and the openings of the metal sealing rings (709) in the upper and lower layers are arranged in a staggered manner.
6. The non-destructive filling machine for fruit granule paste according to claim 1, characterized in that: A limiting groove (9) is provided on the horizontal end of the filling tube (2).