Anti-cracking embedded injection molding device and processing technology thereof
By designing an anti-crack type embedded injection molding device, the upper and lower mold operations are optimized by using the lift and lower molds and the deflection drive components, the problems of slow mold setting and insufficient operating space are solved, and the rapid setting and convenient operation and maintenance of the product are achieved.
Patent Information
- Application Number
- CN202510187582.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-20
AI Technical Summary
The existing injection molds lack rapid heat dissipation and setting measures when used, resulting in slower product setting, and the distance between the upper and lower molds is close when opening the mold, and the operating space is not large enough, which affects the operation and maintenance of staff.
An anti-crack type embedded injection molding device is designed, including a lifting and flip assembly and a deflection drive assembly, through which the upper and lower molds are driven to lift, flip and deflect, increase the operating space, and accelerate product shaping by blowing and cooling components.
It achieves rapid product shaping, expands the operating space between the upper and lower molds, and facilitates staff to collect materials, clean and maintain materials.
Smart Images

Figure CN119658924A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of injection molding, and in particular relates to an anti-cracking embedded injection molding device and a processing technology thereof. Background Art
[0002] Injection molding is a method of producing industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machine (abbreviated as injection machine or injection molding machine) is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting materials. Injection molding is achieved through injection molding machines and molds.
[0003] The existing injection molds lack measures for rapid heat dissipation and shaping during use, resulting in slow product shaping. In addition, when opening the mold, the upper mold moves up to complete the mold opening. Usually, the distance between the upper mold and the lower mold is close, resulting in insufficient operating space, making it inconvenient for workers to quickly take out materials, and it is also inconvenient to clean and maintain the upper and lower molds. For this reason, we propose an anti-cracking embedded injection molding device and its processing technology. Summary of the invention
[0004] In order to solve the above problems, the object of the present invention is to provide an anti-cracking embedded injection molding device and a processing technology thereof.
[0005] To achieve the above-mentioned purpose, the present invention proposes an anti-cracking embedded injection molding device, comprising two support frames, two slide rails are fixedly connected to the top of the support frame, two lower molds are slidably arranged between the two slide rails, an upper mold is arranged on the top of the lower mold, and a lifting and flipping assembly connected to the support frame is arranged between the two upper molds, the lifting and flipping assembly is used to drive the upper mold to lift and flip, the lifting and flipping assembly is connected to a deflection drive assembly, the deflection drive assembly is used to drive the lower mold to move and deflect, two blowing and cooling assemblies are arranged on one side of the deflection drive assembly, the blowing and cooling assemblies are used to blow and cool the lower mold and the upper mold, and two placement grooves are provided on the inner walls on both sides of the lower mold along its height direction, and the internal movable sleeves of the placement grooves are provided with reinforcing ribs.
[0006] Preferably, the lifting and flipping assembly includes a fixed frame fixedly connected to the top of the slide rail, two push rod motors are fixedly connected to the fixed frame, a cross plate is fixedly connected between the two push rod motors, the output shaft of the push rod motor is fixedly connected to the lifting plate, and the lifting frame is fixedly connected between the two lifting plates, the bottom inner wall of the lifting frame is fixedly connected to a guide rod, the outer sleeve of the guide rod is provided with a first spring fixedly connected to the lifting frame, the top of the first spring is fixedly connected with a double-sided rack movably sleeved on the outside of the guide rod, both sides of the double-sided rack are provided with fixed shafts rotatably connected to the lifting frame, the outer fixed sleeve of the fixed shaft is provided with a first gear, and the first gear is meshed with the double-sided rack for transmission, one side of the first gear is fixedly connected to a rotating plate, and the end of the rotating plate away from the first gear is fixedly connected to the upper mold.
[0007] Preferably, the deflection drive assembly includes two first fixed rods fixedly connected to the fixed frame, the bottom end of the first fixed rod is fixedly connected to a fixed plate, a double-axis motor is fixedly connected between the two fixed plates, a screw is fixedly connected to the output shaft of the double-axis motor, the external fixed sleeve of the screw is provided with a baffle, a cam and an active bevel gear, and the cam is located between the baffle and the active bevel gear, the external threaded sleeve of the screw is provided with a movable plate, a positioning shaft is fixedly connected to the movable plate, the external movable sleeve of the positioning shaft is provided with an arc frame, the ends of the two arc frames close to each other are fixedly connected to a vertical plate, and the top of the vertical plate is fixedly connected to the lower mold, the cam is intermittently extruded with the bottom of the vertical plate, a side plate is fixedly connected between the two first fixed rods, second springs are fixedly connected to both sides of the side plate, and an extrusion plate is fixedly connected to an end of the second spring away from the side plate.
[0008] Preferably, the air blowing and cooling component includes a connecting plate fixedly connected to one of the fixed plates, an end of the connecting plate away from the fixed plate is fixedly connected to a bearing, a first rotating shaft is provided inside the bearing, one end of the first rotating shaft is fixedly connected to a driven bevel gear, and the driven bevel gear is meshed with the active bevel gear for transmission, a mounting plate is fixedly connected to the top of the slide rail, a second rotating shaft is rotatably provided on the mounting plate, a fan blade is fixedly connected to an end of the second rotating shaft close to the lower mold, pulleys are fixedly connected to the first rotating shaft and the second rotating shaft, and belts are provided on the outer sleeves of the two pulleys.
[0009] Preferably, a flip shaft is fixedly connected to both sides of the lower mold, a slider is rotatably provided at one end of the flip shaft away from the lower mold, and the slider is slidably set on a slide rail, an external fixed sleeve of the flip shaft is provided with a second gear, two second fixed rods are fixedly connected to the fixed frame, a single-sided rack is fixedly connected to the bottom end of the second fixed rod, and the second gear is meshed with the single-sided rack for transmission.
[0010] Preferably, a guide hole is provided on the double-sided rack along its height direction, and the double-sided rack is movably sleeved on the outside of the guide rod by means of the guide hole.
[0011] Preferably, an injection port is provided on the upper mold, and the vertical cross-section of the slider is an H-shaped structure.
[0012] Preferably, an arc-shaped hole is provided on the arc-shaped frame, and the positioning shaft movably passes through the arc-shaped hole.
[0013] A processing technology of an anti-cracking embedded injection molding device comprises the following steps: Step 1: Before injection molding, place the reinforcing ribs into the placement groove, then close the upper mold and the lower mold, and perform injection molding through the injection port; Step 2: During the injection molding, the dual-axis motor drives the screw to rotate. At this time, the screw and the moving plate are in a semi-engaged state, so that the screw can rotate continuously. The screw will drive the cam to intermittently extrude the vertical plate, thereby driving the lower mold to vibrate; Step 3: The rotation of the screw also drives the active bevel gear to rotate, and the active bevel gear drives the driven bevel gear meshing with it to rotate, and the driven bevel gear drives the first rotating shaft to rotate, and the first rotating shaft drives the second rotating shaft to rotate through the pulley and belt, and the second rotating shaft drives the fan blades to rotate and blow air; Step 4: After the product is finalized, when taking the material, the push rod motor drives the lifting frame to move up first. When the lifting frame moves up, it will drive the double-sided rack, the first gear and the rotating plate to move up synchronously, so that the upper mold and the lower mold can be opened. The double-sided rack will continue to move up and will be limited by the cross plate. At this time, the push rod motor continues to drive the lifting frame to move up. When the first gear moves up, it will rotate on the double-sided rack, thereby driving the rotating plate to rotate, so that the rotating plate drives the upper mold to flip upward; Step 5: Then, the dual-axis motor drives in the reverse direction, and the movable plate and the screw are meshed again under the pressure of the compression force of the second spring. The rotation of the screw will drive the two movable plates to move away from each other, and the movable plate will drive the arc frame to move through the positioning shaft. The arc frame will drive the lower mold to move synchronously through the vertical plate. When the lower mold moves, it will drive the second gear to rotate on the single-sided rack, which will drive the lower mold to move and rotate at the same time.
[0014] The anti-cracking embedded injection molding device and its processing technology proposed by the present invention can bring the following beneficial effects: The lifting and flipping assembly can drive the upper die to move up a certain distance first, and then flip it over. This not only makes it convenient for the upper die to be placed on its side, which is convenient for the staff to clean and maintain, but also expands the distance between it and the lower die, increasing the operation and maintenance space; The deflection drive assembly drives the air blowing and cooling assembly to work, so that the air blowing and cooling assembly can blow air and cool the lower mold and the upper mold, which is conducive to the rapid shaping of the product; The deflection drive assembly can also drive the lower die to move horizontally, which can not only move the lower die away from directly below the upper die, but also drive the upper die to rotate and place it sideways so that its opening faces downward, which makes it convenient for the staff to clean and maintain the interior of the lower die; To sum up, the present solution has a simple structure and novel design. It is not only convenient for blowing air to cool the upper and lower molds and improve the product molding speed, but also after the mold is opened, the upper mold moves up and deflects to one side, while the lower mold moves away and flips to one side. This not only increases the operating space between the upper and lower molds, but also makes it convenient for staff to take materials and clean and maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0016] In the attached picture: Figure 1 It is a front view structural schematic diagram of the present invention.
[0017] Figure 2 It is a side structural schematic diagram of the present invention.
[0018] Figure 3 It is a cross-sectional structural schematic diagram of the present invention.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.
[0020] Figure 5 It is a schematic diagram of the three-dimensional structure from a second viewing angle of the present invention.
[0021] Figure 6 It is a schematic diagram of the exploded three-dimensional structure of the lower mold, upper mold and reinforcing ribs of the present invention.
[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the lifting and flipping assembly of the present invention.
[0023] Figure 8 It is a schematic diagram of the three-dimensional structure of the deflection drive assembly of the present invention.
[0024] Fig. 9 It is a schematic diagram of the three-dimensional structure of the air blowing and cooling component of the present invention.
[0025] In the figure: 1 support frame, 2 slide rail, 3 lower die, 4 upper die, 5 lifting and flipping assembly, 501 fixed frame, 502 push rod motor, 503 horizontal plate, 504 lifting plate, 505 lifting frame, 506 guide rod, 507 first spring, 508 double-sided rack, 509 fixed shaft, 510 first gear, 511 rotating plate, 6 deflection drive assembly, 601 first fixed rod, 602 fixed plate, 603 double-axis motor, 604 screw, 605 baffle, 606 cam, 607 active bevel gear, 6 08 moving plate, 609 positioning shaft, 610 arc frame, 611 vertical plate, 612 side plate, 613 second spring, 614 extrusion plate, 7 blowing and cooling component, 701 connecting plate, 702 bearing, 703 first rotating shaft, 704 driven bevel gear, 705 mounting plate, 706 second rotating shaft, 707 fan blade, 708 pulley, 709 belt, 8 placement groove, 9 reinforcing rib, 10 flip shaft, 11 slider, 12 injection port, 13 second fixed rod, 14 single-sided rack, 15 second gear. DETAILED DESCRIPTION
[0026] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0027] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.
[0031] like Figures 1 to 9 As shown, an embodiment of the present invention proposes an anti-cracking embedded injection molding device, comprising two support frames 1, two slide rails 2 are fixedly connected to the top of the support frame 1, two lower molds 3 are slidably arranged between the two slide rails 2, an upper mold 4 is arranged on the top of the lower mold 3, and a lifting and flipping assembly 5 connected to the support frame 1 is arranged between the two upper molds 4, the lifting and flipping assembly 5 is used to drive the upper mold 4 to lift and flip, the lifting and flipping assembly 5 is connected to a deflection drive assembly 6, the deflection drive assembly 6 is used to drive the lower mold 3 to move and deflect, two blowing and cooling assemblies 7 are arranged on one side of the deflection drive assembly 6, the blowing and cooling assemblies 7 are used to blow and cool the lower mold 3 and the upper mold 4, and two placement grooves 8 are provided on the inner walls on both sides of the lower mold 3 along its height direction, and reinforcing ribs 9 are provided on the internal movable sleeves of the placement grooves 8.
[0032] like Figure 5 and Figure 7As shown, the lifting and flipping assembly 5 includes a fixed frame 501 fixedly connected to the top of the slide rail 2, two push rod motors 502 are fixedly connected to the fixed frame 501, a cross plate 503 is fixedly connected between the two push rod motors 502, the output shaft of the push rod motor 502 is fixedly connected to a lifting plate 504, a lifting frame 505 is fixedly connected between the two lifting plates 504, a guide rod 506 is fixedly connected to the bottom inner wall of the lifting frame 505, the outer sleeve of the guide rod 506 is provided with a first spring 507 fixedly connected to the lifting frame 505, the top of the first spring 507 is fixedly connected with a double-sided rack 508 movably sleeved on the outside of the guide rod 506, fixed shafts 509 rotatably connected to the lifting frame 505 are provided on both sides of the double-sided rack 508, and the outer fixed sleeve of the fixed shaft 509 is provided with a first gear 510, and the first gear 510 is meshed with the double-sided rack 508 for transmission. A rotating plate 511 is fixedly connected to one side of the first gear 510, and the end of the rotating plate 511 away from the first gear 510 is fixedly connected to the upper mold 4. The push rod motor 502 drives the lifting plate 504 to move upward, and the lifting plate 504 drives the lifting frame 505 to move upward. The lifting frame 505 will drive the guide rod 506, the first spring 507 and the double-sided rack 508 to move upward. At the same time, the rotating plate 511 is driven upward through the fixed shaft 509, and the rotating plate 511 drives the upper mold 4 to move upward. When the double-sided rack 508 is limited by the horizontal plate 503, the lifting frame 505 continues to move upward and drives the first gear 510 to rotate along the double-sided rack 508. In this way, the first gear 510 drives the upper mold 4 to deflect 90 degrees upward through the rotating plate 511.
[0033] like Figure 5 , Figure 7 and Figure 8As shown, the deflection drive assembly 6 includes two first fixed rods 601 fixedly connected to the fixed frame 501, the bottom end of the first fixed rod 601 is fixedly connected to a fixed plate 602, a dual-axis motor 603 is fixedly connected between the two fixed plates 602, the output shaft of the dual-axis motor 603 is fixedly connected to a screw 604, the external fixed sleeve of the screw 604 is provided with a baffle 605, a cam 606 and an active bevel gear 607, and the cam 606 is located between the baffle 605 and the active bevel gear 607, the external threaded sleeve of the screw 604 is provided with a moving plate 608, the moving plate 608 is fixedly connected to a positioning shaft 609, the external movable sleeve of the positioning shaft 609 is provided with an arc frame 610, the ends of the two arc frames 610 close to each other are fixedly connected to a vertical plate 611, and the top of the vertical plate 611 is fixedly connected to the lower mold 3, the cam 606 and the bottom of the vertical plate 611 are intermittently extruded, and the two A side plate 612 is fixedly connected between the first fixed rod 601, and a second spring 613 is fixedly connected to both sides of the side plate 612. An end of the second spring 613 away from the side plate 612 is fixedly connected to an extrusion plate 614. The dual-axis motor 603 drives the screw 604 to rotate. When the movable plate 608 is located at the rightmost side of the thread on the screw 604, the movable plate 608 and the screw 604 are in a semi-engaged state, so that the screw 604 can rotate continuously, so that the screw 604 will drive the cam 606 to intermittently extrude the vertical plate 611, thereby driving the lower mold 3 to vibrate. When the dual-axis motor 603 is driven in the reverse direction, the movable plate 608 will be engaged with the thread on the screw 604 again. At this time, the screw 604 will drive the two movable plates 608 to move away from each other, and the movable plate 608 drives the arc frame 610 to move through the positioning shaft 609, and the arc frame 610 drives the lower mold 3 to move through the vertical plate 611.
[0034] like Figure 5 , Figure 8 and Fig. 9As shown, the air blowing and cooling component 7 includes a connecting plate 701 fixedly connected to one of the fixing plates 602, and the end of the connecting plate 701 away from the fixing plate 602 is fixedly connected to a bearing 702, and a first rotating shaft 703 is sleeved inside the bearing 702, and one end of the first rotating shaft 703 is fixedly connected to a driven bevel gear 704, and the driven bevel gear 704 is meshed with the driving bevel gear 607 for transmission, and a mounting plate 705 is fixedly connected to the top of the slide rail 2, and a second rotating shaft 706 is rotatably provided on the mounting plate 705, and the second rotating shaft 706 is close to the lower mold 3. The ends are fixedly connected with fan blades 707, and pulleys 708 are fixedly connected to the first rotating shaft 703 and the second rotating shaft 706. The outer sleeves of the two pulleys 708 are provided with belts 709. The screw 604 drives the active bevel gear 607 to rotate, and the active bevel gear 607 drives the driven bevel gear 704 meshing therewith to rotate, and the driven bevel gear 704 drives the first rotating shaft 703 to rotate, and the first rotating shaft 703 drives the second rotating shaft 706 to rotate through the pulley 708 and the belt 709, and the second rotating shaft 706 drives the fan blades 707 to rotate to blow air.
[0035] like Figure 4 and Figure 5 As shown, the two sides of the lower mold 3 are fixedly connected with a flip shaft 10, and a slider 11 is rotatably provided at one end of the flip shaft 10 away from the lower mold 3, and the slider 11 is slidably set on the slide rail 2, and the outer fixed sleeve of the flip shaft 10 is provided with a second gear 15, and two second fixed rods 13 are fixedly connected to the fixed frame 501, and the bottom end of the second fixed rod 13 is fixedly connected with a single-sided rack 14, and the second gear 15 is meshed with the single-sided rack 14 for transmission. The movement of the lower mold 3 will drive the slider 11 to slide along the slide rail 2, and the second gear 15 rotates on the single-sided rack 14, which will drive the lower mold 3 to rotate 90 degrees.
[0036] like Figure 7 As shown, a guide hole is opened on the double-sided rack 508 along its height direction, and the double-sided rack 508 is movably sleeved on the outside of the guide rod 506 with the help of the guide hole.
[0037] like Figure 6 As shown, the upper mold 4 is provided with an injection port 12, and the vertical section of the slider 11 is an H-shaped structure.
[0038] like Figure 8 As shown, an arc-shaped hole is opened on the arc-shaped frame 610, and the positioning shaft 609 movably passes through the arc-shaped hole.
[0039] A processing technology of an anti-cracking embedded injection molding device comprises the following steps: Step 1: Before injection molding, the reinforcing rib 9 is placed in the placement groove 8, and then the upper mold 4 and the lower mold 3 are molded together, and injection molding is performed through the injection port 12; Step 2: During the injection molding, the dual-axis motor 603 drives the screw 604 to rotate. At this time, the screw 604 and the movable plate 608 are in a semi-engaged state, so that the screw 604 can continue to rotate. The screw 604 drives the cam 606 to intermittently extrude the vertical plate 611, thereby driving the lower mold 3 to vibrate; Step 3: The screw 604 rotates and drives the active bevel gear 607 to rotate. The active bevel gear 607 drives the driven bevel gear 704 meshing therewith to rotate. The driven bevel gear 704 drives the first rotating shaft 703 to rotate. The first rotating shaft 703 drives the second rotating shaft 706 to rotate through the pulley 708 and the belt 709. The second rotating shaft 706 drives the fan blades 707 to rotate to blow air. Step 4: After the product is finalized, when taking the material, the push rod motor 502 is used to drive the lifting frame 505 to move upward. When the lifting frame 505 moves upward, it will drive the double-sided rack 508, the first gear 510 and the rotating plate 511 to move upward synchronously, so that the upper mold 4 and the lower mold 3 can be opened, and the double-sided rack 508 will be limited by the horizontal plate 503 when it continues to move upward. At this time, the push rod motor 502 continues to drive the lifting frame 505 to move upward. When the first gear 510 moves upward, it will rotate on the double-sided rack 508, thereby driving the rotating plate 511 to rotate, so that the rotating plate 511 drives the upper mold 4 to flip upward; Step five: Subsequently, the dual-axis motor 603 is driven in reverse, and the compressive elastic force of the second spring 613 causes the movable plate 608 to mesh with the screw 604 again, so that the rotation of the screw 604 will drive the two movable plates 608 to move away from each other, and the movable plate 608 will drive the arc frame 610 to move through the positioning shaft 609, and the arc frame 610 will drive the lower mold 3 to move synchronously through the vertical plate 611. When the lower mold 3 moves, it will drive the second gear 15 to rotate on the single-sided rack 14, so that the lower mold 3 will be driven to move and rotate at the same time.
[0040] Working principle: Before injection molding, the reinforcing ribs 9 are placed in the placement grooves 8, and the reinforcing ribs 9 are used to increase the strength of the product to prevent cracking. Then the upper mold 4 and the lower mold 3 are molded together, and injection molding is performed through the injection port 12. Figure 1In the state shown, during injection molding, the dual-axis motor 603 drives the screw 604 to rotate clockwise. At this time, the movable plate 608 is located at the rightmost side of the thread on the screw 604, and the vertical plate 611 compresses the second spring 613 at the same time. At this time, the movable plate 608 and the screw 604 are in a semi-engaged state, so that the screw 604 can continue to rotate. The screw 604 will drive the cam 606 to intermittently squeeze the vertical plate 611, thereby driving the lower mold 3 to vibrate. The rotation of the screw 604 also drives the active bevel gear 607 to rotate, and the active bevel gear 607 drives the meshing bevel gear 607 to rotate. The driven bevel gear 704 rotates, and the driven bevel gear 704 drives the first rotating shaft 703 to rotate. The first rotating shaft 703 drives the second rotating shaft 706 to rotate through the pulley 708 and the belt 709, and the second rotating shaft 706 drives the fan blade 707 to rotate and blow air, which is conducive to rapid cooling and shaping. After the product is shaped, when taking the material, the lifting frame 505 is first driven to move up by the push rod motor 502. When the lifting frame 505 moves up, it will drive the double-sided rack 508, the first gear 510 and the rotating plate 511 to move up synchronously, so that the upper mold 4 and the lower mold 3 The mold is opened, and the double-sided rack 508 continues to move upward and is limited by the horizontal plate 503. At this time, the push rod motor 502 continues to drive the lifting frame 505 to move upward, so that the first gear 510 will rotate on the double-sided rack 508 when moving upward, so that the rotating plate 511 drives the upper mold 4 to flip upward 90 degrees, so that the upper mold 4 faces one side, and then the double-axis motor 603 drives the screw 604 to rotate counterclockwise. Under the compression force of the second spring 613, the second spring 613 squeezes the vertical plate 611 through the squeezing plate 614, which makes the moving plate 608 It meshes with the screw 604 again, so that the rotation of the screw 604 will drive the two movable plates 608 to move away from each other, and the movable plate 608 will drive the arc frame 610 to move through the positioning shaft 609, and the arc frame 610 will drive the lower mold 3 to move synchronously through the vertical plate 611. When the lower mold 3 moves, it will drive the second gear 15 to rotate on the single-sided rack 14, which will drive the lower mold 3 to move and rotate 90 degrees at the same time, so that the lower mold 3 faces one side, which makes it inconvenient to separate the lower mold 3 and the upper mold 4, and both face one side, which is convenient for material removal and cleaning and maintenance.
[0041] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0042] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. An anti-cracking embedded injection molding device, comprising two support frames (1), the top of each support frame (1) being fixedly connected to two slide rails (2), characterized in that: Two lower molds (3) are slidably arranged between the two slide rails (2), an upper mold (4) is arranged on the top of the lower mold (3), a lifting and flipping assembly (5) connected to the support frame (1) is arranged between the two upper molds (4), the lifting and flipping assembly (5) is used to drive the upper mold (4) to lift and flip, a deflection drive assembly (6) is connected to the lifting and flipping assembly (5), the deflection drive assembly (6) is used to drive the lower mold (3) to move and deflect, two blowing and cooling assemblies (7) are arranged on one side of the deflection drive assembly (6), the blowing and cooling assemblies (7) are used to blow and cool the lower mold (3) and the upper mold (4), two placement grooves (8) are arranged on the inner walls on both sides of the lower mold (3) along the height direction thereof, and reinforcing ribs (9) are arranged on the inner sleeves of the placement grooves (8).
2. The anti-cracking embedded injection molding device according to claim 1, characterized in that: The lifting and flipping assembly (5) comprises a fixed frame (501) fixedly connected to the top of the slide rail (2); two push rod motors (502) are fixedly connected to the fixed frame (501); a transverse plate (503) is fixedly connected between the two push rod motors (502); an output shaft of the push rod motor (502) is fixedly connected to a lifting plate (504); a lifting frame (505) is fixedly connected between the two lifting plates (504); a guide rod (506) is fixedly connected to the bottom inner wall of the lifting frame (505); and the outer sleeve of the guide rod (506) is provided with a first guide rod fixedly connected to the lifting frame (505). A spring (507), the top end of the first spring (507) is fixedly connected to a double-sided rack (508) movably sleeved on the outside of the guide rod (506), both sides of the double-sided rack (508) are provided with fixed shafts (509) rotatably connected to the lifting frame (505), the outer fixed sleeve of the fixed shaft (509) is provided with a first gear (510), and the first gear (510) is meshed with the double-sided rack (508) for transmission, one side of the first gear (510) is fixedly connected to a rotating plate (511), and the end of the rotating plate (511) away from the first gear (510) is fixedly connected to the upper mold (4).
3. The anti-cracking embedded injection molding device according to claim 2, characterized in that: The deflection drive assembly (6) comprises two first fixed rods (601) fixedly connected to a fixed frame (501); a fixed plate (602) is fixedly connected to the bottom end of each of the first fixed rods (601); a dual-axis motor (603) is fixedly connected between the two fixed plates (602); an output shaft of the dual-axis motor (603) is fixedly connected to a screw rod (604); an external fixed sleeve of the screw rod (604) is provided with a baffle plate (605), a cam (606) and an active bevel gear (607); the cam (606) is located between the baffle plate (605) and the active bevel gear (607); and an external threaded sleeve of the screw rod (604) is provided with a moving plate (608). The movable plate (608) is fixedly connected to a positioning shaft (609), an outer movable sleeve of the positioning shaft (609) is provided with an arc frame (610), the ends of the two arc frames (610) close to each other are fixedly connected to a vertical plate (611), and the top of the vertical plate (611) is fixedly connected to the lower mold (3), the cam (606) is intermittently extruded with the bottom of the vertical plate (611), a side plate (612) is fixedly connected between the two first fixing rods (601), the two sides of the side plate (612) are fixedly connected to a second spring (613), and the end of the second spring (613) away from the side plate (612) is fixedly connected to an extrusion plate (614).
4. The anti-cracking embedded injection molding device according to claim 3, characterized in that: The air blowing and cooling component (7) comprises a connecting plate (701) fixedly connected to one of the fixing plates (602); one end of the connecting plate (701) away from the fixing plate (602) is fixedly connected to a bearing (702); a first rotating shaft (703) is sleeved inside the bearing (702); one end of the first rotating shaft (703) is fixedly connected to a driven bevel gear (704), and the driven bevel gear (704) is meshed with the driving bevel gear (607) for transmission; a mounting plate (705) is fixedly connected to the top of the slide rail (2); a second rotating shaft (706) is rotatably provided on the mounting plate (705); a fan blade (707) is fixedly connected to one end of the second rotating shaft (706) close to the lower mold (3); pulleys (708) are fixedly connected to the first rotating shaft (703) and the second rotating shaft (706); belts (709) are sleeved outside the two pulleys (708).
5. The anti-cracking embedded injection molding device according to claim 4, characterized in that: The lower mold (3) is fixedly connected with a flip shaft (10) on both sides, and a slider (11) is rotatably provided at one end of the flip shaft (10) away from the lower mold (3), and the slider (11) is slidably set on the slide rail (2). The outer fixed sleeve of the flip shaft (10) is provided with a second gear (15), and two second fixed rods (13) are fixedly connected to the fixed frame (501). The bottom end of the second fixed rod (13) is fixedly connected with a single-sided rack (14), and the second gear (15) is meshed with the single-sided rack (14) for transmission.
6. The anti-cracking embedded injection molding device according to claim 2, characterized in that: The double-sided rack (508) is provided with a guide hole along its height direction, and the double-sided rack (508) is movably sleeved on the outside of the guide rod (506) by means of the guide hole.
7. The anti-cracking embedded injection molding device according to claim 5, characterized in that: The upper mold (4) is provided with an injection port (12), and the vertical cross-section of the slider (11) is an H-shaped structure.
8. The anti-cracking embedded injection molding device according to claim 3, characterized in that: The arc-shaped frame (610) is provided with an arc-shaped hole, and the positioning shaft (609) movably passes through the arc-shaped hole.
9. A processing technology for an anti-cracking embedded injection molding device, applicable to an anti-cracking embedded injection molding device as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: before injection molding, the reinforcing rib (9) is placed in the placement groove (8), and then the upper mold (4) and the lower mold (3) are molded together, and injection molding is performed through the injection port (12); Step 2: During injection molding, the dual-axis motor (603) drives the screw (604) to rotate. At this time, the screw (604) and the movable plate (608) are in a semi-engaged state, so that the screw (604) can continue to rotate. The screw (604) drives the cam (606) to intermittently extrude the vertical plate (611), thereby driving the lower mold (3) to vibrate; Step 3: The screw (604) rotates and drives the active bevel gear (607) to rotate. The active bevel gear (607) drives the driven bevel gear (704) meshing therewith to rotate. The driven bevel gear (704) drives the first rotating shaft (703) to rotate. The first rotating shaft (703) drives the second rotating shaft (706) to rotate through the pulley (708) and the belt (709). The second rotating shaft (706) drives the fan blades (707) to rotate to blow air. Step 4: After the product is finalized, when taking the material, the lifting frame (505) is first driven upward by the push rod motor (502). When the lifting frame (505) moves upward, it will drive the double-sided rack (508), the first gear (510) and the rotating plate (511) to move upward synchronously, so that the upper mold (4) and the lower mold (3) can be opened, and the double-sided rack (508) will be limited by the horizontal plate (503) when it continues to move upward. At this time, the push rod motor (502) continues to drive the lifting frame (505) to move upward. When the first gear (510) moves upward, it will rotate on the double-sided rack (508), thereby driving the rotating plate (511) to rotate, so that the rotating plate (511) drives the upper mold (4) to flip upward; Step 5: Subsequently, the dual-axis motor (603) is driven in the reverse direction, and the compressive force of the second spring (613) causes the movable plate (608) to mesh with the screw rod (604) again, so that the rotation of the screw rod (604) drives the two movable plates (608) to move away from each other, and the movable plate (608) drives the arc frame (610) to move through the positioning shaft (609), and the arc frame (610) drives the lower mold (3) to move synchronously through the vertical plate (611). When the lower mold (3) moves, it drives the second gear (15) to rotate on the single-sided rack (14), so that the lower mold (3) is driven to move and rotate at the same time.
Citation Information
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