Horizontal five-cylinder plunger pump for fracturing truck
Through the automatic expansion of protective cloth coverage of the lifting assembly and electric push rod, the problem of poor protection effect of horizontal five-cylinder plunger pump in the existing technology is solved, and the full coverage of the plunger pump is realized is automated dust protection, suitable for wind and sand environments. .
Patent Information
- Application Number
- CN202420321821.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The existing horizontal five-cylinder plunger pump has poor protection effect in the wind and sand environment at the oil field mining site. Its large body shape leads to a compact space when installed on a fracturing truck, and the artificial dust cover is inconvenient, which makes it easy to cause damage.
Use lifting components and electric push rods to automatically expand the protective cloth to cover the top and sides of the plunger pump. It is fixed by attaching the hook surface and pasting the matte surface to reduce human intervention and avoid collisions, achieving full horizontal five-cylinder plunger pump Cover and dust protection.
It realizes automatic dust protection for horizontal five-cylinder plunger pump, reduces human intervention, avoids collision with the pump body, improves the protection effect, and is suitable for wind and sand environmental protection when not in use.
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Figure CN222296434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plunger pump protection, in particular to a horizontal five-cylinder plunger pump for a fracturing vehicle. Background Art
[0002] The plunger pump is one of the core components of oilfield pumping equipment. Through the reciprocating motion of the plunger in the cylinder, the working volume in the cylinder is alternately increased and decreased to transport the working fluid. The 2500HP plunger pump commonly used in the current oilfield equipment market has a stroke of 203.2mm, a maximum connecting rod load of about 85.6 tons, and an input power of 2500h.
[0003] Common horizontal five-cylinder plunger pumps in the prior art, such as the KQZ2500 pump, are reciprocating, positive displacement, single-acting, horizontal five-cylinder plunger pumps with a maximum input power of 2500hp. The pumps are widely used in intermittent oil well fracturing conditions and are usually installed on fracturing vehicles and moved with the vehicles.
[0004] However, in the prior art, because the KQZ2500 pump is large in size and is installed in a relatively compact space on the fracturing truck, the protection effect of the KQZ2500 pump is poor. In the windy and sandy environment of the oil field mining site, the KQZ2500 pump is easily damaged. The method of manually covering the dust cover is also inconvenient for the larger horizontal five-cylinder plunger pump. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a horizontal five-cylinder plunger pump for a fracturing vehicle to solve the problems raised in the above-mentioned background technology. The utility model has a novel structure. The first protective cloth is unfolded by a lifting assembly, and the second protective cloth is released from the winding box by the traction of the first electric push rod and covers the top and sides of the plunger pump, thereby wrapping and protecting the horizontal five-cylinder plunger pump. There is less human intervention in the process, and there will be no collision with the horizontal five-cylinder plunger pump. The horizontal five-cylinder plunger pump that is not in use can be better protected from dust.
[0006] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a horizontal five-cylinder plunger pump for a fracturing vehicle, comprising a mounting plate, a horizontal five-cylinder plunger pump body is fixedly mounted on the top of the mounting plate, a connecting pipe mouth is arranged on one side of the horizontal five-cylinder plunger pump body, the mounting plate is fixed on the fracturing vehicle, and anti-collision frames are arranged on the three sides of the mounting plate away from the connecting pipe mouth, and sliding rods are fixed on the two middle ends of the anti-collision frames, the sliding rods are fixed on the mounting plate, a first protective cloth is slidably sleeved on the surface of the sliding rod, and a U-shaped frame is fixed on the top of the first protective cloth, the first protective cloth is wrapped around the side of the anti-collision frame, the top of the first protective cloth is covered with a second protective cloth, the anti-collision frame is provided with lifting assemblies at both ends of the connecting pipe mouth, and the lifting assemblies include a first electric push rod, and the extended end of the first electric push rod is fixed to the U-shaped frame.
[0007] Furthermore, the lifting assembly also includes a screw rod, and the mounting plates are located at both ends of the anti-collision frame and are rotatably mounted with screw rods through bearings, and the top of the screw rod is rotatably connected to the anti-collision frame, a motor is fixed to the top of the anti-collision frame, and the output end of the motor is fixed to the screw rod, and a moving block is meshingly sleeved on the surface of the screw rod, and the first electric push rod is fixed to the side of the moving block.
[0008] Furthermore, a winding box is fixed to a side of the U-shaped frame away from the connecting pipe opening, and the second protective cloth is wound inside the winding box through a torsion spring and a winding shaft.
[0009] Furthermore, sliding frames are fixed on both sides of the second protective cloth passing through the winding box, and the sliding frames of the second protective cloth slide along both sides of the U-shaped frame.
[0010] Furthermore, second electric push rods are fixed on both sides of the U-shaped frame, and the extended ends of the second electric push rods are fixed to the sliding frame of the second protective cloth.
[0011] Furthermore, a flap layer is provided at the front end of the second protective cloth.
[0012] Furthermore, the flap layer is provided with adhesive hook surfaces on both sides, and the first protective cloth is provided with adhesive fleece surfaces on both sides, and the flap layer is bonded to the opening of the first protective cloth through the adhesive hook surfaces and the adhesive fleece surfaces.
[0013] Beneficial effects of the utility model: The utility model is a horizontal five-cylinder plunger pump for a fracturing vehicle, comprising a mounting plate; a horizontal five-cylinder plunger pump body; an anti-collision frame; a slide bar; a lifting assembly; a screw rod; a motor; a moving block; a first electric push rod; a first protective cloth; a U-shaped frame; a winding box; a second protective cloth; a flap layer; a sticking hook surface; a sticking wool surface; a second electric push rod;
[0014] 1. The utility model fixes the first protective cloth and the second protective cloth by gluing the hook surface and gluing the fleece surface, thereby wrapping and protecting the horizontal five-cylinder plunger pump body in a relatively large range.
[0015] 2. The utility model drives the screw to rotate through a motor, and the moving block engages with the screw to move vertically, thereby raising the first protective cloth to a certain height in advance, and then continues to raise the U-shaped frame and the first protective cloth through the first electric push rod until they exceed the top of the horizontal five-cylinder plunger pump body, so that they can be wrapped and covered.
[0016] 3. Compared with the prior art, the utility model unfolds the first protective cloth through the lifting assembly, and the second protective cloth is released from the wind-up box through the traction of the first electric push rod, and covers the top and sides of the plunger pump, thereby wrapping and protecting the horizontal five-cylinder plunger pump. There is less human intervention in the process, and there will be no collision with the horizontal five-cylinder plunger pump. The horizontal five-cylinder plunger pump that is not in use can be better protected from dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a horizontal five-cylinder plunger pump for a fracturing vehicle according to the utility model;
[0018] Figure 2 This is a schematic diagram of a horizontal five-cylinder plunger pump body wrapped with a protective cloth for a horizontal five-cylinder plunger pump for a fracturing vehicle of the utility model;
[0019] Figure 3 This is a schematic diagram of the surface structure of a U-shaped frame of a horizontal five-cylinder plunger pump for a fracturing vehicle of the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the structure of a lifting component of a horizontal five-cylinder plunger pump for a fracturing vehicle.
[0021] In the figure: 1. mounting plate; 2. horizontal five-cylinder plunger pump body; 3. anti-collision frame; 31. sliding rod; 4. lifting assembly; 41. screw rod; 42. motor; 43. moving block; 44. first electric push rod; 5. first protective cloth; 6. U-shaped frame; 7. winding box; 71. second protective cloth; 72. flap layer; 73. pasting hook surface; 74. pasting fleece surface; 75. second electric push rod. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] See also Figures 1 to 4The utility model provides a technical solution: a horizontal five-cylinder plunger pump for a fracturing vehicle, comprising a mounting plate 1, a horizontal five-cylinder plunger pump body 2 is fixedly mounted on the top of the mounting plate 1, a connecting pipe port is arranged on one side of the horizontal five-cylinder plunger pump body 2, the mounting plate 1 is fixed on the fracturing vehicle, and anti-collision frames 3 are arranged on the three sides of the mounting plate 1 away from the connecting pipe port, and a sliding rod 31 is fixed at the two ends between the anti-collision frames 3, the sliding rod 31 is fixed on the mounting plate 1, a first protective cloth 5 is slidably sleeved on the surface of the sliding rod 31, and a U-shaped frame 6 is fixed on the top of the first protective cloth 5, the first protective cloth 5 is wrapped around the side of the anti-collision frame 3, the first The top of a protective cloth 5 is covered with a second protective cloth 71, and the anti-collision frame 3 is provided with a lifting assembly 4 at both ends of the connecting pipe mouth, and the lifting assembly 4 includes a first electric push rod 44, and the extended end of the first electric push rod 44 is fixed to the U-shaped frame 6. When the device is used, the horizontal five-cylinder plunger pump body 2 is installed on the fracturing vehicle through the mounting plate 1. When in use, the protective cloth component is placed at the bottom of the anti-collision frame 3. When not in use, the first protective cloth 5 and the second protective cloth 71 are opened respectively through the lifting assembly 4 to cover the side and top of the horizontal five-cylinder plunger pump body 2, thereby reducing the adverse effects of wind and sand or other external factors on the horizontal five-cylinder plunger pump body 2.
[0024] In this embodiment, the lifting assembly 4 also includes a screw 41, and the mounting plate 1 is located at both ends of the anti-collision frame 3 and is rotatably installed with the screw 41 through bearings, and the top of the screw 41 is rotatably connected to the anti-collision frame 3, and a motor 42 is fixed to the top of the anti-collision frame 3, and the output end of the motor 42 is fixed to the screw 41, and a moving block 43 is meshed and sleeved on the surface of the screw 41, and the first electric push rod 44 is fixed to the side of the moving block 43. When the motor 42 is turned on to drive the screw 41 to rotate, the moving block 43 meshes with the screw 41 and moves vertically, so that the first protective cloth 5 is raised to a certain height in advance, and then the U-shaped frame 6 and the first protective cloth 5 are continued to be raised by the first electric push rod 44 until they exceed the top of the horizontal five-cylinder plunger pump body 2, so that they can be wrapped and covered.
[0025] In this embodiment, a winding box 7 is fixed to the side of the U-shaped frame 6 away from the connecting pipe mouth, and the second protective cloth 71 is wound inside the winding box 7 by a torsion spring and a winding shaft, and sliding frames are fixed on both sides of the second protective cloth 71 passing through the winding box 7, and the sliding frames slide along the two sides of the U-shaped frame 6, and second electric push rods 75 are fixed on both sides of the U-shaped frame 6, and the extended ends of the second electric push rods 75 are fixed to the sliding frames of the second protective cloth 71, and the second electric push rods 75 drive the sliding frames to slide along the two sides of the U-shaped frame 6, so that the second protective cloth 71 will be released from the winding box 7 to cover the top of the horizontal five-cylinder plunger pump body 2.
[0026] In this embodiment, a flap layer 72 is provided at the front end of the second protective cloth 71, and adhesive hook surfaces 73 are provided on both sides of the flap layer 72. Adhesive fur surfaces 74 are provided on both sides of the first protective cloth 5. The flap layer 72 is bonded to the opening of the first protective cloth 5 through the adhesive hook surface 73 and the adhesive fur surface 74. After the second electric push rod 75 pulls out the first protective cloth 5, the flap layer 72 can be covered on one side of the connecting pipe opening by artificial flipping, and is bonded through the adhesive hook surface 73 and the adhesive fur surface 74, so as to wrap and protect the horizontal five-cylinder plunger pump body 2 in a larger range.
[0027] When the device is in use, the horizontal five-cylinder plunger pump body 2 is installed on the fracturing vehicle through the mounting plate 1. When in use, the protective cloth component is placed at the bottom of the anti-collision frame 3. When not in use, the motor 42 is turned on to drive the screw 41 to rotate, and the moving block 43 engages with the screw 41 and moves vertically, so that the first protective cloth 5 is raised to a certain height in advance, and then the U-shaped frame 6 and the first protective cloth 5 are continued to be raised by the first electric push rod 44 until they exceed the top of the horizontal five-cylinder plunger pump body 2, and can be wrapped and covered. The second electric push rod 75 drives the sliding frame to slide along both sides of the U-shaped frame 6, so that the second protective cloth 71 will be released from the winding box 7 to cover the top of the horizontal five-cylinder plunger pump body 2, thereby reducing the adverse effects of wind and sand or other external factors on the horizontal five-cylinder plunger pump body 2.
[0028] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A horizontal five-cylinder plunger pump for a fracturing vehicle, comprising a mounting plate (1), characterized in that: A horizontal five-cylinder plunger pump body (2) is fixedly mounted on the top of the mounting plate (1), a connecting pipe port is arranged on one side of the horizontal five-cylinder plunger pump body (2), the mounting plate (1) is fixed on the fracturing vehicle, and three sides of the mounting plate (1) away from the connecting pipe port are provided with anti-collision frames (3), and two intermediate ends of the anti-collision frames (3) are fixed with sliding rods (31), the sliding rods (31) are fixed on the mounting plate (1), a first protective cloth (5) is slidably sleeved on the surface of the sliding rod (31), and a U-shaped frame (6) is fixed on the top of the first protective cloth (5), the first protective cloth (5) is wrapped around the side of the anti-collision frame (3), and the top of the first protective cloth (5) is covered with a second protective cloth (71), and lifting assemblies (4) are arranged at both ends of the connecting pipe port of the anti-collision frame (3), and the lifting assemblies (4) include a first electric push rod (44), and the extended end of the first electric push rod (44) is fixed to the U-shaped frame (6).
2. A horizontal five-cylinder plunger pump for a fracturing vehicle according to claim 1, characterized in that: The lifting assembly (4) also includes a screw (41), the mounting plate (1) is located at both ends of the anti-collision frame (3) and is rotatably mounted with the screw (41) through bearings, and the top of the screw (41) is rotatably connected to the anti-collision frame (3), a motor (42) is fixed to the top of the anti-collision frame (3), and the output end of the motor (42) is fixed to the screw (41), a moving block (43) is meshingly sleeved on the surface of the screw (41), and the first electric push rod (44) is fixed to the side of the moving block (43).
3. The horizontal five-cylinder plunger pump for a fracturing vehicle according to claim 1, characterized in that: A winding box (7) is fixed on the side of the U-shaped frame (6) away from the connecting pipe opening, and the second protective cloth (71) is wound inside the winding box (7) through a torsion spring and a winding shaft.
4. The horizontal five-cylinder plunger pump for a fracturing vehicle according to claim 3, characterized in that: Sliding frames are fixed on both sides of the second protective cloth (71) passing through the winding box (7), and the sliding frames of the second protective cloth (71) slide along both sides of the U-shaped frame (6).
5. The horizontal five-cylinder plunger pump for a fracturing vehicle according to claim 4, characterized in that: Second electric push rods (75) are fixed on both sides of the U-shaped frame (6), and the extended ends of the second electric push rods (75) are fixed to the sliding frame of the second protective cloth (71).
6. The horizontal five-cylinder plunger pump for a fracturing vehicle according to claim 5, characterized in that: The front end of the second protective cloth (71) is provided with a flap layer (72).
7. The horizontal five-cylinder plunger pump for a fracturing vehicle according to claim 6, characterized in that: The flap layer (72) is provided with adhesive hook surfaces (73) on both sides, and the first protective cloth (5) is provided with adhesive fleece surfaces (74) on both sides. The flap layer (72) is bonded to the opening of the first protective cloth (5) via the adhesive hook surfaces (73) and the adhesive fleece surfaces (74).