Product appearance visual inspection equipment
By designing a visual inspection device that includes a detection workbench and defect reminder components, the problem of weak reminder effect in the existing system is solved, timely reminding and marking of product defects is achieved, and detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420815197.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-19
AI Technical Summary
When existing visual inspection systems discover product defects, remind staff that the effect is weak and it is difficult to detect and mark defects in a timely manner.
A product appearance visual inspection equipment is designed, including a detection workbench, visual inspection components and defect reminder components. By detecting components such as camera, sliding support frame, mobile gear, electric telescopic rod and reminder ball, automatic reminder of defects is achieved.
It can promptly remind staff when product defects are detected, which facilitates labeling and improves the efficiency and accuracy of detection.
Smart Images

Figure CN222299503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a visual inspection device, in particular to a product appearance visual inspection device, belonging to the technical field of visual inspection. Background Art
[0002] The visual inspection system uses industrial cameras to replace human eyes to complete functions such as recognition, measurement, and positioning. Generally, the visual inspection system is composed of a camera, lens, and light source. It can replace manual inspections of barcode characters, cracks, packaging, surface integrity, dents, etc. The use of a visual inspection system can effectively improve the inspection speed and accuracy of the production line, greatly increase output and quality, reduce labor costs, and prevent misjudgments due to eye fatigue.
[0003] In the existing device, a camera detection device is used to detect defects in products. However, when the existing device detects defects in products, the existing device is not very effective in reminding the staff, and it is not convenient for the staff to detect defects in products in time and mark them.
[0004] In view of this, the present utility model is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a product appearance visual inspection device in order to solve the above-mentioned problem, which has the function of reminding the staff in time.
[0006] The utility model achieves the above-mentioned purpose through the following technical scheme: a product appearance visual inspection device, including an inspection workbench, a mounting plate is arranged on the upper surface of one side of the inspection workbench, a movable groove is opened on the surface of one side of the mounting plate, a movable visual inspection component is arranged in the movable groove, the visual inspection component includes an inspection camera and a sliding support frame, a defect reminder component is arranged on the upper surface of the sliding support frame, a rotating telescopic sleeve is evenly inlaid and installed on the upper surface of the inspection workbench, a product to be inspected is arranged in the rotating telescopic sleeve, and a driving component for rotating and lifting the product to be inspected is arranged in the rotating telescopic sleeve.
[0007] Furthermore, in order to drive the sliding support frame to move through the engagement between the moving rack and the moving gear, a moving rack is provided on an inner wall of one side of the moving groove, and the sliding support frame is horizontally inserted into the moving groove. A moving gear is rotatably installed inside one end of the sliding support frame, and the moving gear and the moving rack are engaged with each other.
[0008] Furthermore, in order to drive the moving gear to rotate through the moving hub motor, a moving hub motor is embedded in the moving gear, the stator part of the moving hub motor and the inner wall of one end of the sliding support frame are fixedly connected to each other, and the detection camera is arranged at the other end of the sliding support frame.
[0009] Furthermore, in order to limit the sliding support frame, the inner walls at both ends of the movable groove are provided with limiting sliding grooves, and the upper and lower surfaces of one end of the sliding support frame are provided with limiting sliding blocks, and the limiting sliding blocks and the limiting sliding grooves are slidably engaged with each other.
[0010] Furthermore, in order to support the reminder clock, the defect reminder component includes a reminder clock with legs, the legs are symmetrically arranged on the upper surface of the sliding support frame, a reminder ball is arranged in the reminder clock, and an articulated frame is symmetrically arranged on the upper surface of the sliding support frame, and an L-shaped reminder plate is rotatably installed between the articulated frames.
[0011] Furthermore, in order to realize the electrical connection between the control module, the electric telescopic rod and the detection camera, so that the electric telescopic rod pushes one end of the L-shaped reminder plate to hit the reminder ball, an electric telescopic rod is fixedly installed on the surface of one side of the lower end of the L-shaped reminder plate, one end of the electric telescopic rod is fixedly connected to the sliding support frame, and a control module is embedded on the upper surface of the sliding support frame.
[0012] Furthermore, in order to make the supporting tray rotate with the rotating ring, the driving assembly includes a driving hub motor, the driving hub motor and the inner bottom wall of the rotating telescopic sleeve are fixedly connected to each other, the circumferential outer wall of the driving hub motor is sleeved with a rotatable rotating ring, the upper surface of the rotating ring is symmetrically provided with a telescopic kit, the upper end of the telescopic kit is fixedly mounted with a supporting tray, and the product to be inspected is arranged on the upper surface of the supporting tray.
[0013] Furthermore, in order to provide a rotational lifting force for the support tray, the inner wall of the rotating telescopic sleeve is evenly provided with internal threads, the outer wall of the support tray is evenly provided with external threads, the external threads are meshed with the internal threads, and the upper surface of one side of the detection workbench is evenly provided with switch buttons.
[0014] The technical effects and advantages of the utility model are as follows: the device can perform comprehensive appearance inspection on multiple products to be inspected, improve the inspection accuracy, and at the same time, when it is found that the appearance of the product is unqualified, the defect reminder component can remind the staff at this time, thereby facilitating the staff to mark the defective products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the movable rack of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the drive assembly of the utility model;
[0018] Figure 4 It is a partial structural schematic diagram of the visual detection component of the utility model;
[0019] Figure 5 This is a schematic diagram of the position of the mobile hub motor of the utility model;
[0020] Figure 6 for Figure 4 A magnified view of the structure at center A;
[0021] In the figure: 1. Inspection workbench; 2. Mounting plate; 3. Moving slot; 4. Visual inspection component; 401. Inspection camera; 402. Sliding support frame; 403. Moving gear; 404. Moving hub motor; 405. Limiting sliding block; 5. Defect reminder component; 501. Reminder clock; 502. Reminder ball; 503. Articulated frame; 504. L-shaped reminder plate; 505. Electric telescopic rod; 506. Control module; 6. Rotating telescopic sleeve; 7. Product to be inspected; 8. Driving component; 801. Driving hub motor; 802. Rotating ring; 803. Telescopic kit; 804. Support tray; 9. Moving rack; 10. Switch button. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 6 As shown, a product appearance visual inspection equipment includes an inspection workbench 1, a mounting plate 2 is arranged on the upper surface of one side of the inspection workbench 1, a movable groove 3 is opened on the surface of one side of the mounting plate 2, a movable visual inspection component 4 is arranged in the movable groove 3, the visual inspection component 4 includes an inspection camera 401 and a sliding support frame 402, a defect reminder component 5 is arranged on the upper surface of the sliding support frame 402, a rotating telescopic sleeve 6 is evenly inlaid and installed on the upper surface of the inspection workbench 1, a product to be inspected 7 is arranged in the rotating telescopic sleeve 6, and a driving component 8 for rotating and lifting the product to be inspected 7 is arranged in the rotating telescopic sleeve 6.
[0024] like Figure 4-Figure 5 As shown, a moving rack 9 is provided on the inner wall of one side of the moving groove 3, and the sliding support frame 402 is horizontally inserted in the moving groove 3. A moving gear 403 is rotatably installed inside one end of the sliding support frame 402, and the moving gear 403 and the moving rack 9 are meshed with each other. A moving hub motor 404 is embedded and installed in the moving gear 403, and the stator part of the moving hub motor 404 and the inner wall of one end of the sliding support frame 402 are fixedly connected to each other, and the detection camera 401 is arranged at the other end of the sliding support frame 402. Limiting sliding grooves are provided on the inner walls of the upper and lower ends of the moving groove 3, and limiting sliding blocks 405 are provided on the upper and lower surfaces of one end of the sliding support frame 402. The limiting sliding block 405 and the limiting sliding groove are slidably engaged with each other, so as to facilitate the engagement of the moving gear 403 and the moving rack 9 by turning on the moving hub motor 404, thereby realizing the movement of the sliding support frame 402.
[0025] like Figure 4-Figure 6 As shown, the defect reminder component 5 includes a reminder clock 501 with legs, the legs are symmetrically arranged on the upper surface of the sliding support frame 402, a reminder ball 502 is arranged in the reminder clock 501, and an articulated frame 503 is symmetrically arranged on the upper surface of the sliding support frame 402. An L-shaped reminder plate 504 is rotatably installed between the articulated frames 503. An electric telescopic rod 505 is fixedly installed on the surface of one side of the lower end of the L-shaped reminder plate 504. One end of the electric telescopic rod 505 is fixedly connected to the sliding support frame 402. A control module 506 is embedded on the upper surface of the sliding support frame 402 to facilitate the detection of the camera. When 401 finds that the product 7 to be inspected has defects, it sends a signal to the control module 506. At this time, the control module 506 automatically turns on the electric telescopic rod 505 to extend and retract, and then pushes the L-shaped reminder plate 504 through one end of the electric telescopic rod 505, and then hits the reminder ball 502 through one end of the L-shaped reminder plate 504, so that the reminder ball 502 hits the reminder clock 501, and the staff is reminded at this time. When the sliding support frame 402 is moving, the distance between the reminder ball 502 and the reminder clock 501 is too long, and the reminder ball 502 will not hit the reminder clock 501.
[0026] like Figure 3As shown, the driving assembly 8 includes a driving hub motor 801, and the driving hub motor 801 is fixedly connected to the inner bottom wall of the rotating telescopic sleeve 6. A rotatable rotating ring 802 is sleeved on the circumferential outer wall of the driving hub motor 801. A telescopic kit 803 is symmetrically arranged on the upper surface of the rotating ring 802. A supporting tray 804 is fixedly installed on the upper end of the telescopic kit 803. The product 7 to be inspected is arranged on the upper surface of the supporting tray 804. The circumferential inner wall of the rotating telescopic sleeve 6 is evenly provided with internal threads, and the circumferential outer wall of the supporting tray 804 is provided with external threads. The external threads are meshed with the internal threads, and the inspection Switch buttons 10 are evenly arranged on the upper surface of one side of the measuring workbench 1, so that the staff can press the switch button 10. At this time, through the electrical connection between the switch button 10 and the driving hub motor 801, the driving hub motor 801 drives the rotating ring 802 to rotate, and the rotating ring 802 drives the bearing tray 804 to rotate, and then the internal thread set in the rotating telescopic sleeve 6 and the external thread set on the outer wall of the bearing tray 804 are rotated, and then the product 7 to be inspected is gradually rotated and raised with the cooperation of the telescopic kit 803, and the telescopic kit 803 can be a telescopic sleeve rod.
[0027] When the utility model is in use, the staff places the product 7 to be inspected in the rotating telescopic sleeve 6, and then turns on the power of the mobile hub motor 404. At this time, the mobile gear 403 is engaged with the mobile rack 9, thereby controlling the sliding support frame 402 to move. At the same time, the product 7 to be inspected is inspected by the set inspection camera 401. At the same time, the staff turns on the power of the driving hub motor 801 through the switch button 10, and then the product 7 to be inspected rotates and rises under the drive of the driving hub motor 801. At this time, the inspection camera 401 can perform a comprehensive inspection on the product 7 to be inspected. When defects are found in the product 7 to be inspected, the defect reminder component 5 will remind the staff, which is convenient for the staff to mark the product 7 to be inspected.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A product appearance visual inspection device, comprising an inspection workbench (1), wherein an installation plate (2) is provided on an upper surface of one side of the inspection workbench (1), characterized in that: A movable groove (3) is provided on one side surface of the mounting plate (2), a movable visual inspection component (4) is arranged in the movable groove (3), the visual inspection component (4) comprises an inspection camera (401) and a sliding support frame (402), a defect reminder component (5) is arranged on the upper surface of the sliding support frame (402), a rotating telescopic sleeve (6) is evenly inlaid and installed on the upper surface of the inspection workbench (1), a product to be inspected (7) is arranged in the rotating telescopic sleeve (6), and a driving component (8) for rotating and lifting the product to be inspected (7) is arranged in the rotating telescopic sleeve (6).
2. The product appearance visual inspection equipment according to claim 1, characterized in that: A moving rack (9) is provided on an inner wall of one side of the moving groove (3); the sliding support frame (402) is inserted transversely into the moving groove (3); a moving gear (403) is rotatably installed inside one end of the sliding support frame (402); the moving gear (403) and the moving rack (9) are meshed with each other.
3. The product appearance visual inspection device according to claim 2, characterized in that: A moving hub motor (404) is embedded in the moving gear (403), and a stator portion of the moving hub motor (404) is fixedly connected to an inner wall of one end of the sliding support frame (402), and the detection camera (401) is arranged at the other end of the sliding support frame (402).
4. The product appearance visual inspection device according to claim 1, characterized in that: The inner walls at both ends of the movable groove (3) are provided with limited sliding grooves, and the upper and lower surfaces of one end of the sliding support frame (402) are provided with limited sliding blocks (405), and the limited sliding blocks (405) are slidably engaged with the limited sliding grooves.
5. The product appearance visual inspection device according to claim 1, characterized in that: The defect reminder component (5) comprises a reminder clock (501) with legs, wherein the legs are symmetrically arranged on the upper surface of the sliding support frame (402), a reminder ball (502) is arranged inside the reminder clock (501), and hinge frames (503) are symmetrically arranged on the upper surface of the sliding support frame (402), and an L-shaped reminder plate (504) is rotatably installed between the hinge frames (503).
6. The product appearance visual inspection device according to claim 5, characterized in that: An electric telescopic rod (505) is fixedly mounted on one side surface of the lower end of the L-shaped reminder plate (504), one end of the electric telescopic rod (505) is fixedly connected to the sliding support frame (402), and a control module (506) is embedded and mounted on the upper surface of the sliding support frame (402).
7. The product appearance visual inspection device according to claim 1, characterized in that: The driving assembly (8) comprises a driving wheel hub motor (801), the driving wheel hub motor (801) and the inner bottom wall of the rotating telescopic sleeve (6) are fixedly connected to each other, a rotatable rotating ring (802) is sleeved on the circumferential outer wall of the driving wheel hub motor (801), a telescopic sleeve (803) is symmetrically arranged on the upper surface of the rotating ring (802), a supporting tray (804) is fixedly mounted on the upper end of the telescopic sleeve (803), and the product to be inspected (7) is arranged on the upper surface of the supporting tray (804).
8. The product appearance visual inspection device according to claim 7, characterized in that: The inner circumferential wall of the rotating telescopic sleeve (6) is evenly provided with internal threads, the outer circumferential wall of the supporting tray (804) is provided with external threads, the external threads are meshed with the internal threads, and the upper surface of one side of the detection workbench (1) is evenly provided with switch buttons (10).
Citation Information
Cited By
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