Riveting tool for moving contact assembly of new energy contactor
By designing riveting tooling, using pushing devices and return springs to achieve rapid riveting of the contactor moving contacts, the problems of high labor intensity and low efficiency caused by manual operation in the prior art are solved, and the production efficiency and economic benefits are significantly improved.
Patent Information
- Application Number
- CN202421129120.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The riveting process of the existing contactor moving contacts relies on manual operation, with high labor intensity and low efficiency, resulting in poor production efficiency and economic benefits.
A riveting tool is designed, including a working platform, pushing device, positioning seat, slider, return spring and drive motor. The screw is driven to rotate through the transmission box and screw, driving the presser foot downward, the slider moves in opposite directions, and the jacket is pre-pressed U-shaped. The bracket and the plug protrusion are firmly pressed into the socket to complete the riveting process.
The rapid riveting of the contact bracket is achieved, which significantly reduces the labor intensity of workers, improves production efficiency, and brings good economic benefits to the enterprise.
Smart Images

Figure CN222300566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of contactor processing equipment, in particular to a riveting tool for a moving contact piece assembly of a new energy contactor. Background Art
[0002] Contactors are divided into AC contactor contact systems (voltage AC) and DC contactors (voltage DC), which are used in power, power distribution and power consumption. In a broad sense, contactors refer to electrical appliances in industrial electricity that use current flowing through a coil to generate a magnetic field to close the contacts in order to control the load.
[0003] The working principle of the contactor is: when the contactor coil is energized, the coil current will generate a magnetic field, which will cause the static iron core to generate electromagnetic attraction to attract the moving iron core, and drive the contact system of the AC contactor to move, the normally closed contact is disconnected, and the normally open contact is closed, and the two are linked. When the coil is de-energized, the electromagnetic attraction disappears, and the armature is released under the action of the release spring, so that the contacts are restored, the normally open contact is disconnected, and the normally closed contact is closed.
[0004] As attached Figure 1 As shown, the moving contact assembly of the contactor usually includes a contact bracket, a moving iron core arranged on the contact bracket and a moving contact piece, wherein the contact bracket includes a U-shaped bracket and a support plate, a socket is respectively provided on both sides of the U-shaped bracket, and a plug-in protrusion riveted to the corresponding socket is respectively provided at both ends of the support plate. However, the riveting process in the market is still fully manually operated, which is not only labor-intensive but also inefficient. Utility Model Content
[0005] The purpose of the utility model is to provide a riveting tool for a moving contact assembly of a new energy contactor. The utility model can realize the rapid riveting of a contact bracket, which not only greatly reduces the labor intensity of workers, but also significantly improves production efficiency, and can bring good economic benefits to the enterprise.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a riveting tool for a moving contact assembly of a new energy contactor, the moving contact assembly comprising a contact bracket, a moving iron core arranged on the contact bracket and a moving contact, the contact bracket comprising a U-shaped bracket and a support plate, a socket is respectively provided on both sides of the U-shaped bracket, and a plug-in protrusion is respectively provided at both ends of the support plate for riveting with the corresponding socket, the riveting tool comprises a working platform, a pushing device, a tool base, a positioning seat and two sliders, the tool base is arranged on the working platform, a bottom plate is arranged on the tool base, the positioning seat is arranged on the bottom plate for positioning the moving contact assembly, the two sliders are symmetrically arranged on both sides of the positioning seat, and the two sliders are slidably arranged on the bottom plate in opposite or opposite directions, and the output end of the pushing device pushes the two sliders to move toward each other to rivet the contact bracket of the moving contact assembly, and a first reset spring is also arranged between the slider and the positioning seat.
[0007] The utility model is further configured such that the slider is also provided with a sleeve, a top core and a second return spring, the top core is mounted on the slider, the sleeve is slidably arranged on the outer periphery of the top core, and the sleeve is provided with a plug-in protrusion for the support plate and a passage for the top core to pass through, the second return spring is arranged between the sleeve and the top core, and when the second return spring is in a free state, one end of the top core close to the positioning seat is arranged in the sleeve.
[0008] The utility model is further configured as follows: a mounting hole is provided through the slider, the outer sleeve and the top core are arranged in the mounting hole, a limit block for limiting the top core is provided on the side of the slider away from the positioning seat, the top core is always tightly pressed against the limit block under the action of a second return spring, a pin is also inserted into the slider and partially extends into the mounting hole, a travel limit groove is provided on the outer sleeve, the pin partially extends into the travel limit groove, and the length of the pin in the extension direction of the mounting hole is less than the length of the travel limit groove.
[0009] The utility model is further configured that two dovetail guide rails are symmetrically arranged on the bottom plate at positions corresponding to both sides of the positioning seat, and the sliding block is provided with dovetail guide grooves matching the corresponding dovetail guide rails.
[0010] The utility model is further configured that at least one limiting plate is provided on the side of the positioning seat, and both ends of the limiting plate extend toward the direction of the corresponding slider respectively, for limiting the travel of the slider under the push of the first return spring.
[0011] The utility model is further configured as follows: the pushing device includes a driving motor, a transmission box, a screw, a control console, a connecting seat, a pressure plate and a presser foot; two first guide posts are provided on the working platform; the control console is provided with guide holes matching with the first guide posts; the screw is rotatably mounted on the control console; the driving motor drives the screw to rotate through the transmission box; an upper beam is also provided between the two first guide posts; the upper beam is provided with a screw hole matching with the screw; the connecting seat is installed on the control console; a connecting rod is provided on the connecting seat; the connecting rod is connected to the pressure plate; there are two presser feet, and the two presser feet are respectively arranged above the corresponding sliders; the upper end surface of the slider is provided with a guiding inclined surface matching with the presser foot when the presser foot moves downward.
[0012] The utility model is further configured that the lower end of the presser foot is rollingly connected with a press wheel.
[0013] The utility model is further configured that two second guide pillars are further provided on the tooling base, and the pressing plate is provided with a guide sleeve which is sleeved on the outer periphery of the second guide pillars.
[0014] The utility model is further configured to include a cylinder, which is mounted on a tooling base. A guide groove is provided on the tooling base along the front-rear direction, and the base plate is arranged in the guide groove. The protruding end of the cylinder is linked to the base plate to drive the base plate to slide along the extension direction of the guide groove.
[0015] The utility model is further configured that the positioning seat is provided with a positioning hole for inserting the moving iron core.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The present application adopts a riveting tool to rivet the contact bracket of the moving contact assembly of the new energy contactor. During operation, the moving contact assembly is first positioned on the positioning seat, and then the pushing device is driven. The driving motor of the pushing device drives the screw to rotate through the transmission box. Since the screw is threadedly matched with the screw hole on the upper beam, the control console drives the components connected thereto downward while the screw rotates, and the pressure plate under the control console drives the pressure foot downward. When the pressure wheel on the pressure foot cooperates with the guide inclined surface on the slider, the two sliders move toward each other. The outer sleeve on the slider first pre-presses both sides of the U-shaped bracket, and at the same time, the outer sleeve overcomes the spring force and moves by work until the top core pushes out the opening on the outer sleeve and squeezes both sides of the U-shaped bracket, so that the plug-in protrusion on the support plate is firmly pressed into the plug hole on the U-shaped bracket to complete the riveting process. After that, the pushing device drives the control console upward, and the slider retreats to the initial position under the action of the first return spring, and the outer sleeve retreats to the initial position under the action of the second return spring, and the moving contact assembly is removed to facilitate the riveting operation of the next workpiece. It can realize the rapid riveting of the contact bracket, which not only greatly reduces the labor intensity of workers, but also significantly improves the production efficiency and can bring good economic benefits to the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the moving contact assembly of the new energy contactor;
[0019] Figure 2 It is a schematic diagram of the first viewing direction of the overall structure of the utility model;
[0020] Figure 3 It is a second view structural schematic diagram of the utility model as a whole;
[0021] Figure 4 This is a schematic diagram of the structure of the utility model without the working platform and the pushing device;
[0022] Figure 5 for Figure 4 Cross-sectional view of the structure.
[0023] In the figure: 1, contact bracket; 2, moving iron core; 3, moving contact piece; 4, U-shaped bracket; 5, support plate; 6, plug hole; 7, plug-in protrusion; 8, working platform; 9, pushing device; 10, tool base; 11, positioning seat; 12, slider; 13, bottom plate; 14, first return spring; 15, outer sleeve; 16, top core; 17, second return spring; 18, pass; 19, mounting hole; 20, limit block; 21, latch; 22, travel limit slot; 23, dovetail guide rail; 24, dovetail guide slot; 25, limit plate; 26, drive motor; 27, transmission box; 28, screw rod; 29, control console; 30, connecting seat; 31, pressure plate; 32, pressure foot; 33, first guide column; 34, guide hole; 35, upper beam; 36, screw hole; 37, connecting rod; 38, guide slope; 39, pressure wheel; 40, second guide column; 41, guide sleeve; 42, cylinder; 43, guide slot; 44, positioning hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example: As attached Figures 1 to 5 The riveting tooling of the new energy contactor moving contact assembly shown in the figure, the moving contact assembly 3 includes a contact bracket 1, a moving iron core 2 and a moving contact 3 arranged on the contact bracket 1, the contact bracket 1 includes a U-shaped bracket 4 and a support plate 5, a socket 6 is respectively provided on both sides of the U-shaped bracket 4, and a plug-in protrusion 7 riveted with the corresponding socket 6 is respectively provided at both ends of the support plate 5, the riveting tooling includes a working platform 8, a pushing device 9, a tooling base 10, a positioning seat 11 and two sliders 12, the tooling base 10 is arranged on the working platform 8, and the tooling base 10 is provided with The bottom plate 13, the positioning seat 11 is arranged on the bottom plate 13 for positioning the moving contact piece 3 assembly, the two sliders 12 are symmetrically arranged on both sides of the positioning seat 11, and the two sliders 12 are slidably arranged on the bottom plate 13 in opposite directions or opposite directions, and the output end of the pushing device 9 pushes the two sliders 12 to move toward each other to rivet the contact bracket 1 of the moving contact piece 3 assembly, and a first return spring 14 is also arranged between the slider 12 and the positioning seat 11. When the output end of the pushing device 9 leaves the two sliders 12, the first return spring 14 releases energy to push the two sliders 12 back to the initial position.
[0026] As attached Figure 4 and attached Figure 5As shown, an outer sleeve 15, a top core 16 and a second return spring 17 are further provided on the slider 12. The top core 16 is installed on the slider 12. The outer sleeve 15 is slidably arranged on the outer periphery of the top core 16. An insertion protrusion 7 of the support plate 5 and the top core 16 are provided with a through hole 18 for passing through on the outer sleeve 15. The second return spring 17 is arranged between the outer sleeve 15 and the top core 16. When the second return spring 17 is in a free state, one end of the top core 16 close to the positioning seat 11 is arranged inside the outer sleeve 15. That is, during the riveting process, the outer sleeve 15 first pre-presses the workpiece. As the relative displacement amount between the outer sleeve 15 and the top core 16 increases, the end of the top core 16 passes through the through hole 18 and presses the workpiece.
[0027] As shown in the attached Figure 5 As shown, a mounting hole 19 is provided through the slider 12. The outer sleeve 15 and the top core 16 are arranged in the mounting hole 19. A limiting block 20 for limiting the top core 16 is provided on one side of the slider 12 away from the positioning seat 11. The top core 16 is always pressed against the limiting block 20 under the action of the second return spring 17. A pin 21 partially extending into the mounting hole 19 is also inserted into the slider 12. A stroke limiting groove 22 is provided on the outer sleeve 15. The pin 21 partially extends into the stroke limiting groove 22. And the length of the pin 21 in the extending direction of the mounting hole 19 is less than the length of the stroke limiting groove 22. In the initial state, under the action of the second return spring 17, the outer sleeve 15 is pressed against the pin 21 on the side away from the positioning seat 11 in the stroke limiting groove 22 of the outer sleeve 15. During the pre-pressing process, the outer sleeve 15 moves relative to the core pin in a direction away from the positioning seat 11 until the outer sleeve 15 stops moving when the top core 16 abuts against the workpiece.
[0028] As shown in the attached Figure 4 As shown, two dovetail guide rails 23 are symmetrically arranged at positions corresponding to both sides of the positioning seat 11 on the bottom plate 13. A dovetail guide groove 24 matching the corresponding dovetail guide rail 23 is provided on the slider 12. This design can guide the slider 12 so that it slides in a specified direction under the action of an external force.
[0029] As shown in the attached Figure 4 and the attached Figure 5 As shown, at least one limiting plate 25 is provided on the side of the positioning seat 11. Both ends of the limiting plate 25 extend towards the corresponding slider 12 direction respectively, for limiting the stroke of the slider 12 pushed by the first return spring 14. The limiting plate 25 is in a U-shaped shape, which can limit the slider 12 and define the initial position of the slider 12, so that the output end of the pushing device 9 can accurately and smoothly cooperate with the slider 12 during the riveting process.
[0030] As shown in the attached Figure 2 and the attached Figure 3As shown, the pushing device 9 includes a driving motor 26, a transmission box 27, a screw 28, a control console 29, a connecting seat 30, a pressing plate 31 and a pressing foot 32. Two first guide pillars 33 are provided on the working platform 8. A guide hole 34 matching the first guide pillars 33 is provided on the control console 29. The screw 28 is rotatably mounted on the control console 29. The driving motor 26 drives the screw 28 to rotate through the transmission box 27. The transmission box 27 can be a worm gear transmission box 27 or a gear transmission box 27. An upper beam 35 is also provided between the two first guide pillars 33. The upper beam 35 is provided with a screw hole 36 that cooperates with the screw rod 28, the connecting seat 30 is installed on the console 29, the connecting seat 30 is provided with a connecting rod 37, and the connecting rod 37 is connected to the pressing plate 31. There are two presser feet 32, and the two presser feet 32 are respectively arranged above the corresponding sliders 12. The upper end surface of the slider 12 is provided with a guiding inclined surface 38 that cooperates with the presser foot 32 when the presser foot 32 moves downward. When the presser foot 32 applies pressure on the guiding inclined surface 38 of the slider 12, its horizontal component force pushes the slider 12 to move.
[0031] As attached Figure 2 As shown, the lower end of the presser foot 32 is rollingly connected with a press wheel 39, and the press wheel 39 cooperates with the guide slope 38, which can significantly reduce the friction between the presser foot 32 and the slider 12, which can not only improve the service life of the parts, but also.
[0032] As attached Figure 2 As shown, the tooling base 10 is further provided with two second guide pillars 40 , and the pressing plate 31 is provided with a guide sleeve 41 sleeved on the outer circumference of the second guide pillars 40 , which can guide the pressing plate 31 to ensure the stability of its vertical displacement.
[0033] As attached Figure 3 and attached Figure 4 As shown, it also includes a cylinder 42, which is installed on the tooling base 10. The tooling base 10 is provided with a guide groove 43 extending along the front-to-back direction. The bottom plate 13 is arranged in the guide groove 43. The protruding end of the cylinder 42 is linked with the bottom plate 13 to drive the bottom plate 13 to slide along the extension direction of the guide groove 43, so that it can be switched between the working position and the non-working position, which is convenient for taking and placing the moving contact piece 3 assembly.
[0034] As attached Figure 4 As shown, the positioning seat 11 is provided with a positioning hole 44 for inserting the moving iron core 2, so as to position the moving contact piece 3 assembly.
[0035] Working principle: This application adopts riveting tooling to rivet the contact bracket 1 of the moving contact assembly of the new energy contactor. When working, first position the moving contact assembly 3 on the positioning seat 11, and then drive the pushing device 9. The driving motor 26 of the pushing device 9 drives the screw 28 to rotate through the transmission box 27. Since the screw 28 is threadedly matched with the screw hole 36 on the upper beam 35, when the screw 28 rotates, the control console 29 drives the parts connected to it downward, and the pressure plate 31 under the control console 29 drives the presser foot 32 downward. When the pressure wheel 39 on the presser foot 32 cooperates with the guide slope 38 on the slider 12, the two sliders 1 2 move towards each other, the outer sleeve 15 on the slider 12 first pre-presses the two sides of the U-shaped bracket 4, and at the same time, the outer sleeve 15 overcomes the spring force and moves until the top core 16 pushes out the opening 18 on the outer sleeve 15 and squeezes the two sides of the U-shaped bracket 4, so that the plug-in protrusion 7 on the support plate 5 is firmly pressed into the plug hole 6 on the U-shaped bracket 4, completing the riveting process, and then the pushing device 9 drives the console 29 upward, the slider 12 retreats to the initial position under the action of the first reset spring 14, and the outer sleeve 15 retreats to the initial position under the action of the second reset spring 17, and the moving contact piece 3 assembly is taken away to facilitate the riveting operation of the next workpiece. It can realize the rapid riveting of the contact bracket 1, which not only greatly reduces the labor intensity of workers, but also significantly improves production efficiency, and can bring good economic benefits to the enterprise.
Claims
1. A riveting tool for a moving contact assembly of a new energy contactor, wherein the moving contact assembly (3) comprises a contact bracket (1), a moving iron core (2) arranged on the contact bracket (1), and a moving contact (3), wherein the contact bracket (1) comprises a U-shaped bracket (4) and a support plate (5), wherein both sides of the U-shaped bracket (4) are respectively provided with a plug hole (6), and both ends of the support plate (5) are respectively provided with a plug-in protrusion (7) riveted to the corresponding plug hole (6), wherein the characteristics are: The riveting tool comprises a working platform (8), a pushing device (9), a tool base (10), a positioning seat (11) and two sliders (12); the tool base (10) is arranged on the working platform (8); a bottom plate (13) is arranged on the tool base (10); the positioning seat (11) is arranged on the bottom plate (13) for positioning the movable contact piece (3) assembly; the two sliders (12) are symmetrically arranged on both sides of the positioning seat (11), and the two sliders (12) are slidably arranged on the bottom plate (13) in opposite directions or opposite directions; when the output end of the pushing device (9) pushes the two sliders (12) to move in opposite directions, the contact bracket (1) of the movable contact piece (3) assembly is riveted; and a first return spring (14) is also arranged between the slider (12) and the positioning seat (11).
2. The riveting tool for the moving contact piece assembly of the new energy contactor according to claim 1 is characterized in that: The slider (12) is also provided with an outer sleeve (15), a top core (16) and a second return spring (17); the top core (16) is mounted on the slider (12); the outer sleeve (15) is slidably arranged on the outer periphery of the top core (16); and the outer sleeve (15) is provided with a through opening (18) for the insertion protrusion (7) of the support plate (5) and the top core (16) to pass through; the second return spring (17) is arranged between the outer sleeve (15) and the top core (16); when the second return spring (17) is in a free state, one end of the top core (16) close to the positioning seat (11) is arranged in the outer sleeve (15).
3. The riveting tool for the new energy contactor moving contact assembly according to claim 2 is characterized in that: The slider (12) is provided with a mounting hole (19) through-through, the outer sleeve (15) and the top core (16) are arranged in the mounting hole (19), a limiting block (20) for limiting the top core (16) is provided on the side of the slider (12) away from the positioning seat (11), and the top core (16) is always tightly pressed against the limiting block (20) under the action of a second return spring (17), and a latch (21) partially extending into the mounting hole (19) is also inserted into the slider (12), and a travel limiting groove (22) is provided on the outer sleeve (15), and the latch (21) partially extends into the travel limiting groove (22), and the length of the latch (21) in the extending direction of the mounting hole (19) is less than the length of the travel limiting groove (22).
4. The riveting tool for the moving contact piece assembly of the new energy contactor according to claim 1 is characterized in that: Two dovetail guide rails (23) are symmetrically arranged on the bottom plate (13) at positions corresponding to both sides of the positioning seat (11), and the slider (12) is provided with a dovetail guide groove (24) matching the corresponding dovetail guide rails (23).
5. The riveting tool for the moving contact piece assembly of the new energy contactor according to claim 1 is characterized in that: At least one limiting plate (25) is arranged on the side of the positioning seat (11), and both ends of the limiting plate (25) extend towards the direction of the corresponding slider (12) respectively, and are used to limit the travel of the slider (12) under the push of the first return spring (14).
6. The riveting tool for the new energy contactor moving contact assembly according to claim 1 is characterized in that: The pushing device (9) comprises a driving motor (26), a transmission box (27), a screw rod (28), a control console (29), a connecting seat (30), a pressing plate (31) and a pressing foot (32); the working platform (8) is provided with two first guide pillars (33); the control console (29) is provided with guide holes (34) matched with the first guide pillars (33); the screw rod (28) is rotatably mounted on the control console (29); the driving motor (26) drives the screw rod (28) to rotate through the transmission box (27); the two first guide pillars (33) are connected to each other. An upper beam (35) is also provided, and a screw hole (36) matching with the screw rod (28) is provided on the upper beam (35). The connecting seat (30) is installed on the console (29). A connecting rod (37) is provided on the connecting seat (30). The connecting rod (37) is connected with the pressing plate (31). There are two presser feet (32), and the two presser feet (32) are respectively arranged above the corresponding sliders (12). The upper end surface of the slider (12) is provided with a guiding inclined surface (38) matching with the presser foot (32) when the presser foot (32) moves downward.
7. The riveting tool for the new energy contactor moving contact assembly according to claim 6 is characterized in that: The lower end of the presser foot (32) is rollingly connected to a press wheel (39).
8. The riveting tool for the moving contact piece assembly of the new energy contactor according to claim 6 is characterized in that: The tooling base (10) is further provided with two second guide pillars (40), and the pressing plate (31) is provided with a guide sleeve (41) sleeved on the outer circumference of the second guide pillars (40).
9. The riveting tool for the new energy contactor moving contact assembly according to claim 1 is characterized in that: The tooling base (10) is provided with a guide groove (43) extending in the front-rear direction, and the bottom plate (13) is arranged in the guide groove (43). The extended end of the cylinder (42) is linked to the bottom plate (13) to drive the bottom plate (13) to slide along the extension direction of the guide groove (43).
10. The riveting tool for the new energy contactor moving contact assembly according to claim 1, characterized in that: The positioning seat (11) is provided with a positioning hole (44) for inserting the moving iron core (2).