Gas condensing tower

By introducing spray cooling, flow blocking and descaling mechanisms into the exhaust gas condensation tower, the problem of difficulty in scale accumulation and maintenance is solved, and the cleaning and condensation efficiency of the inner wall of the tower body is improved.

CN222304810UActive Publication Date: 2025-01-07HUBEI HONGTU ZHILIAN TECH CO LTD
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Patent Information

Application Number
CN202421050077.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing exhaust condensation towers are prone to accumulation of scale during use, and it is difficult to disassemble and install and repair with an integrated structure, which affects the normal use of the condensation tower.

Method used

A gas condensation tower is designed, including a spray cooling mechanism, a flow blocking mechanism and a descaling mechanism. The spray cooling mechanism is used for cooling and condensation, the flow blocking mechanism is used for flow diversion and full contact, and the descaling mechanism is passed through the cylinder and scraped. The plate and screens enable cleaning of the inner wall of the tower.

Benefits of technology

Effective cleaning and dirt collection of the inner wall of the tower body are achieved, extending the service life of the condensation tower and improving the condensation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas condensing tower, and belongs to the technical field of condensing towers. The device mainly comprises a tower body, the spray cooling mechanism is connected to the tower body and is used for spraying a condensed solution into the tower body, and the flow blocking mechanism is mounted on the tower body and is used for enabling tail gas to be in full contact with the condensed solution; the descaling mechanism is mounted on the tower body, the descaling mechanism is used for rubbing the inner wall of the tower body, and the descaling mechanism comprises an air cylinder mounted on the tower body; and the scraping unit is installed at the output end of the air cylinder, and the scraping unit is provided with a scraping plate for scraping the inner wall of the tower body. According to the gas condensing tower, through cooperative use of the air cylinder, the supporting rods, the transverse rod, the mounting cover, the scraping plate, the sealing plate, the fastening piece and the screen mesh, dirt attached to the inner wall of the tower body can be scraped, and meanwhile the screen mesh can collect the falling dirt in a centralized mode.
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Description

Technical Field

[0001] The present application relates to the technical field of condensation towers, and in particular to a gas condensation tower. Background Art

[0002] Tail gas treatment refers to the purification of tail gas under the action of catalyst to remove toxic and harmful substances and smoke from industrial production exhaust gas, so that it can meet the emission standards after treatment and reduce air pollution. It is mainly divided into industrial organic waste gas, boiler smoke waste gas, industrial acid and alkali waste gas, industrial production odor and industrial harmful fine particles;

[0003] Tail gas condensation tower is mostly used in phosphorus chemical enterprises. It is a device for cooling and absorbing gas. High-temperature acidic tail gas passes through the condensation tower and passes through several layers of staggered spray devices. After gas and liquid are absorbed by reverse collision, the fan sucks the cooled gas into other processes. The condensate flows into the condensate tank through the lower liquid outlet for recycling.

[0004] For example, the patent with publication number CN218130821U specifically discloses a glass fiber reinforced plastic exhaust gas condensation tower, including a tower body, an air inlet pipe, a liquid collecting assembly, a gas collecting assembly, and a baffle, so that the interior of the tower body can be divided into an S-shaped channel, thereby changing the flow direction of the exhaust gas, increasing the flow of the exhaust gas, and allowing the exhaust gas to fully contact with the condensation solution, thereby effectively improving the condensation efficiency of the exhaust gas.

[0005] When the tail gas condensation tower of the above patent is in use, the gas and liquid collide and absorb in reverse, which easily causes scale to accumulate on the inner wall of the tail gas condensation tower. In addition, the tail gas condensation tower adopts an integrated structure, which is difficult to disassemble and assemble, and is not convenient for cleaning and maintenance of the tower body, thereby affecting the normal use of the condensation tower. Therefore, it is necessary to design a gas condensation tower to solve the above problems.

[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: to provide a gas condensation tower to solve the problem that when the tail gas condensation tower of the above-mentioned patent is in use, after the gas and liquid collide and absorb in reverse, scale is easily accumulated on the inner wall of the tail gas condensation tower, and the tail gas condensation tower adopts an integrated structure, which is difficult to disassemble and assemble, and is not convenient for cleaning the tower body, and it is also not convenient for repairing the tower body, which affects the normal use of the condensation tower.

[0008] The technical solution adopted by the present application to solve its technical problem is: a gas condensation tower. The utility model mainly comprises: a tower body; a spray cooling mechanism, which is connected to the tower body and is used for spraying a condensation solution into the tower body; a flow blocking mechanism, which is installed on the tower body and is used for making full contact between the exhaust gas and the condensation solution; a descaling mechanism, which is installed on the tower body and is used for scraping the inner wall of the tower body, and the descaling mechanism comprises: a cylinder, which is installed on the tower body; a scraping unit, which is installed at the output end of the cylinder and has a scraper for scraping the inner wall of the tower body; wherein: the spray cooling mechanism is suitable for spraying a condensation solution into the tower body so as to be suitable for contacting with the exhaust gas in the tower body and condensing the hot gas in the exhaust gas, the flow blocking mechanism is suitable for guiding the exhaust gas so as to be suitable for full contact between the exhaust gas and the condensation solution, and the descaling mechanism is suitable for scraping the inner wall of the tower body.

[0009] Furthermore, an air inlet pipe is connected to the tower body, a liquid collecting hopper is installed on the tower body, and the liquid collecting hopper has a liquid discharge pipe.

[0010] Furthermore, the flow blocking mechanism comprises a sealing plate mounted on the tower body, and the tower body is provided with an opening groove matching the size of the sealing plate;

[0011] A connecting plate is installed on the sealing plate, and a fastener is connected to the connecting plate. Four groups of baffles are installed on a side of the sealing plate close to the tower body, and the baffles have through holes.

[0012] Furthermore, a sealing gasket is provided at the contact position between the sealing plate and the tower body.

[0013] Furthermore, the four groups of baffles are all arranged to be inclined downward, and the four groups of baffles are staggered end to end in the vertical direction, and the interior of the tower body is divided to form an S-shaped channel.

[0014] Furthermore, the baffle plate has a sliding rod, and the inner wall of the tower body is provided with a sliding slot adapted for use with the sliding rod.

[0015] The beneficial effect of the present application is that a gas condensation tower provided by the present application can scrape the dirt attached to the inner wall of the tower body through the coordinated use of a cylinder, a support rod, a cross bar, a mounting cover, a scraper, a sealing plate, fasteners and a screen, and at the same time the screen can collect the fallen dirt in a centralized manner.

[0016] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 It is an overall schematic diagram of a gas condensation tower in this application;

[0019] Figure 2 for Figure 1 Explosion diagram of

[0020] Figure 3 for Figure 2 A in the enlarged view;

[0021] Among them, the reference numerals in the figure are:

[0022] 1. Tower body; 101. Liquid collecting bucket; 102. Gas collecting hood; 103. Air inlet pipe; 104. Screen; 106. Open slot; 107. Sliding slot; 2. Spray cooling mechanism; 201. Liquid inlet pipe; 202. Water distribution pipe; 203. Nozzle; 3. Flow blocking mechanism; 301. Sealing plate; 302. Connecting plate; 303. Fastener; 304. Flow blocking plate; 305. Sliding rod; 4. Descaling mechanism; 401. Cylinder; 402. Support rod; 403. Cross bar; 404. Mounting cover; 405. Scraper. DETAILED DESCRIPTION

[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0025] like Figure 1-Figure 3 As shown, the present application provides a gas condensation tower, comprising a tower body 1, and an air inlet pipe 103 for feeding tail gas is connected to the tower body 1, and a liquid collecting hopper 101 is fixedly installed on the tower body 1, the liquid collecting hopper 101 is used to collect waste liquid, and the liquid collecting hopper 101 has a liquid discharge pipe (not marked in the figure), and the liquid discharge pipe is used to discharge the collected waste liquid;

[0026] At the same time, a gas collecting hood 102 is fixedly installed on one end of the tower body 1 away from the liquid collecting hopper 101. The gas collecting hood 102 has an exhaust pipe (not shown in the figure). The gas collecting hood 102 is used to collect and discharge the exhaust gas. A filter screen (not shown in the figure) is installed inside the gas collecting hood 102. The filter screen is used to filter the exhaust gas.

[0027] A spray cooling mechanism 2 is connected to the tower body 1 and is located at the upper end of the air inlet pipe 103. The spray cooling mechanism 2 is used to spray the condensed solution into the tower body 1. The spray cooling mechanism 2 includes a liquid inlet pipe 201 connected to the tower body 1 and located at the upper end of the air inlet pipe 103. A water distribution pipe 202 is connected to one end of the liquid inlet pipe 201. The water distribution pipe 202 is arranged on the tower body 1.

[0028] The water distribution pipe 202 is used to transport the condensed solution, and the water distribution pipe 202 is provided with two groups and staggered. At the same time, the water distribution pipe 202 is connected with a nozzle 203, and the nozzle 203 is suitable for spraying the condensed solution;

[0029] A flow blocking mechanism 3 is installed on the tower body 1, and the flow blocking mechanism 3 is used to fully contact the tail gas with the condensed solution. The flow blocking mechanism 3 includes a sealing plate 301 installed on the tower body 1, and an opening groove 106 with a size matching that of the sealing plate 301 is opened on the tower body 1;

[0030] A connecting plate 302 is fixedly mounted on the sealing plate 301, and a fastener 303 is connected to the connecting plate 302. The fastener 303 is suitable for penetrating the connecting plate 302 and connecting with the tower body 1;

[0031] In the present application, a sealing gasket is provided at the contact position between the sealing plate 301 and the tower body 1 to prevent the condensed solution from flowing out from the gap between the sealing plate 301 and the tower body 1;

[0032] At the same time, four groups of baffles 304 are fixedly installed on one side of the sealing plate 301 close to the tower body 1. The baffles 304 have through holes, and the four groups of baffles 304 are all arranged tilted downward, and the four groups of baffles 304 are staggered in the vertical direction, and separate the interior of the tower body 1 into an S-shaped channel;

[0033] The baffle plate 304 has a sliding rod 305, and a sliding slot 107 adapted to the sliding rod 305 is provided on the inner wall of the tower body 1. The baffle plate 304 is adapted to be engaged in the sliding slot 107 through the sliding rod 305, so as to provide auxiliary support for the baffle plate 304.

[0034] A descaling mechanism 4 is installed on the tower body 1, and the descaling mechanism 4 is suitable for scraping the inner wall of the tower body 1. The descaling mechanism 4 includes a cylinder 401 fixedly installed on the tower body 1, and a support rod 402 is installed at the output end of the cylinder 401, and the support rod 402 is suitable for linear movement along with the output end of the cylinder 401;

[0035] A scraping unit is installed on one end of the support rod 402 away from the cylinder 401, and the scraping unit is provided with four groups, and the four groups of scraping units are connected to form a square body, and the scraping unit includes a cross bar 403 fixedly installed on the support rod 402, a mounting cover 404 is fixedly installed on the cross bar 403, and a scraper 405 is installed on the mounting cover 404, and the scraper 405 is suitable for moving with the movement of the support rod 402 to scrape the dirt accumulated on the inner wall of the tower body 1;

[0036] At the same time, the tower body 1 has a step (marked in the figure) near the liquid collecting bucket 101, and a screen 104 is placed on the step. The screen 104 is in contact with the inner wall of the tower body 1 and is suitable for collecting dirt that is scratched and dropped.

[0037] When in use, when the tail gas is condensed, the tail gas can be introduced into the tower body 1 through the air inlet pipe 103, and then the tail gas rises inside the tower body 1. At this time, the tail gas flows under the guidance of the four groups of baffles 304 inside the barrel tower body 1, and then the condensed solution is introduced into the water distribution pipe 202 through the liquid inlet pipe 201. The water distribution pipe 202 sprays the condensed solution through the nozzle 203 at its bottom, so that the condensed solution contacts the rising tail gas to condense the hot gas in the tail gas and realize the spray cooling of the tail gas. Then the tail gas rises to the gas collecting hood 102 and is discharged to the outside through the exhaust pipe. The condensed solution falls into the liquid collecting bucket 101 through the through holes on the inside of the tower body 1 and the baffle 304 under the action of gravity, and is discharged from the drain pipe, thereby completing the condensation treatment of the tail gas;

[0038] When the exhaust gas enters the area of ​​the four groups of baffles 304, the four groups of baffles 304 guide the exhaust gas so that the exhaust gas flows along the S-shaped channel, and then is cooled under the action of the condensation solution sprayed by the nozzle 203, thereby changing the exhaust gas flow direction, increasing the exhaust gas flow, and making the exhaust gas fully contact with the condensation solution, thereby effectively improving the condensation efficiency of the exhaust gas;

[0039] After the tower body 1 has been used for a long time, the fastener 303 is removed and the sealing plate 301 is removed from the tower body 1, and then the cylinder 401 is started to drive the scraping unit to move up and down, so that the four groups of scrapers 405 can scrape the dirt on the inner wall of the tower body 1, and the screen 104 can collect the fallen dirt;

[0040] In summary: through the coordinated use of the cylinder 401, the support rod 402, the cross bar 403, the mounting cover 404, the scraper 405, the sealing plate 301, the fastener 303 and the screen 104, the dirt attached to the inner wall of the tower body 1 can be scraped, and the screen 104 can collect the fallen dirt.

[0041] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A gas condensation tower, characterized in that: include: Tower body (1); A spray cooling mechanism (2), the spray cooling mechanism (2) being connected to the tower body (1), and the spray cooling mechanism (2) being used to spray a condensation solution into the tower body (1): A baffle mechanism (3), the baffle mechanism (3) being mounted on the tower body (1), the baffle mechanism (3) being used to ensure sufficient contact between the tail gas and the condensed solution; A descaling mechanism (4), the descaling mechanism (4) being mounted on the tower body (1), the descaling mechanism (4) being used to scrape the inner wall of the tower body (1), the descaling mechanism (4) comprising: A cylinder (401), the cylinder (401) being mounted on the tower body (1); A scraping unit, the scraping unit being mounted at the output end of the cylinder (401), the scraping unit having a scraper (405) for scraping the inner wall of the tower body (1); The spray cooling mechanism (2) is suitable for spraying a condensation solution into the tower body (1) so as to contact the exhaust gas in the tower body (1) and condense the hot gas in the exhaust gas; the baffle mechanism (3) is suitable for guiding the exhaust gas so as to ensure sufficient contact between the exhaust gas and the condensation solution; and the descaling mechanism (4) is suitable for scraping the inner wall of the tower body (1).

2. A gas condensation tower according to claim 1, characterized in that: An air inlet pipe (103) is connected to the tower body (1), and a liquid collecting hopper (101) is installed on the tower body (1), wherein the liquid collecting hopper (101) has a liquid discharge pipe.

3. A gas condensation tower according to claim 2, characterized in that: The flow blocking mechanism (3) comprises a sealing plate (301) mounted on the tower body (1) and covered thereon; the tower body (1) is provided with an opening groove (106) whose size matches that of the sealing plate (301); A connecting plate (302) is installed on the sealing plate (301), a fastener (303) is connected to the connecting plate (302), and four groups of baffles (304) are installed on a surface of the sealing plate (301) close to the tower body (1), the baffles (304) having through holes.

4. A gas condensation tower according to claim 3, characterized in that: A sealing gasket is provided at the contact position between the sealing plate (301) and the tower body (1).

5. A gas condensation tower according to claim 3, characterized in that: The four groups of baffles (304) are all arranged obliquely downward, and the four groups of baffles (304) are staggered end to end in a vertical direction, and the interior of the tower body (1) is divided to form an S-shaped channel.

6. A gas condensation tower according to claim 5, characterized in that: The baffle plate (304) has a sliding rod (305), and the inner wall of the tower body (1) is provided with a sliding slot (107) adapted for use with the sliding rod (305).

Citation Information

Patent Citations

  • Glass fiber reinforced plastic tail gas condensing tower

    CN218130821U