Defoaming device in reaction kettle
By installing displacement components, grid components, and wire mesh components on the end cover of the reactor, foam can be eliminated in real time, solving the problem of raw material loss caused by foam accumulation in the prior art, and improving production efficiency and raw material utilization.
Patent Information
- Application Number
- CN202421076979.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In existing technologies, the foam generated by chemical reactions can only be treated after the reaction is complete, and the accumulation of foam leads to the loss of raw materials. Existing methods are inefficient and uneconomical.
A defoaming mechanism is installed on the end cover of the reactor, including a displacement component, a grid component, and a wire mesh component. The grid component and the wire mesh component come into contact with each other and the foam is broken up and eliminated by the up-and-down movement of the displacement component and the rotation of the motor.
This technology enables real-time elimination of foam during the reaction process, preventing raw material loss and improving production efficiency and raw material utilization.
Smart Images

Figure CN222304858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a defoaming device inside a reaction kettle. Background Art
[0002] During the production process, chemical additives will produce bubbles due to chemical reactions, which will continuously produce foam on the surface of the liquid.
[0003] Currently, defoaming generally adopts the natural overflow method, that is, after the reaction is completed, the mother liquor is slowly released from the bottom, and the foam on the surface is retained. This method not only requires the overflow to be opened after the reaction is complete, but also because the foam will accumulate more and more during the reaction, the amount of foam will be large, causing a large amount of raw material loss (the foam is also formed by the aeration of the mother liquor). Utility Model Content
[0004] The utility model aims to solve the above problems in the prior art and proposes a defoaming device for the inside of a reactor. The defoaming mechanism, namely a displacement assembly, a grille assembly and a wire mesh assembly, is arranged on the end cover of the reactor. When the reactor bag cover is installed, the displacement assembly moves up and down to contact the liquid inside the reactor, and the grille assembly and the wire mesh assembly touch the floating foam to break it and eliminate it.
[0005] The purpose of the utility model can be achieved through the following technical solutions: a defoaming device inside a reactor, characterized in that it comprises:
[0006] Reactor end cover;
[0007] A defoaming mechanism connected below the end cover of the reactor;
[0008] The defoaming mechanism comprises a wire mesh assembly, a grille assembly and a displacement assembly. The upper end of the displacement assembly is fixed on the end cover of the reactor, the lower end of the displacement assembly is connected to the grille assembly, and the wire mesh assembly is connected to the grille assembly.
[0009] Furthermore, the edge of the reactor end cover is provided with a sealing ring.
[0010] Furthermore, a lock buckle is connected to the end cover of the reactor.
[0011] Furthermore, the displacement assembly comprises:
[0012] A displacement cylinder, which is fixed to the upper end of the reactor end cover and whose telescopic rod passes through the reactor end cover and extends downward;
[0013] A bearing is provided at the connection between the displacement cylinder and the reactor end cover, a gear is sleeved on the bearing, and a rotating motor is provided on the reactor end cover on one side of the gear, and the output end of the rotating motor is meshed with the gear for power connection.
[0014] Furthermore, the grille assembly comprises:
[0015] A grid plate, which is disc-shaped and has a number of uniform grids on its surface;
[0016] A connecting hole is provided in the middle of the grid plate for connecting the telescopic rod of the displacement cylinder, and a plurality of defoaming needles are arranged on the grid plate.
[0017] Furthermore, the wire mesh assembly comprises:
[0018] The screen is coated on the upper and lower sides of the grid plate, and the screen is composed of densely woven stainless steel wires.
[0019] Compared with the prior art, the advantages of the present application are as follows: a defoaming mechanism, namely a displacement assembly, a grille assembly and a wire mesh assembly, is arranged on the end cover of the reactor; after the reactor bag cover is installed, the displacement assembly moves up and down to contact the liquid inside the reactor, and the grille assembly and the wire mesh assembly touch the floating foam to break it up and eliminate it. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of a defoaming device;
[0021] Figure 2 is a schematic diagram of the grille plate;
[0022] In the figure, 1. reactor end cover; 11. rotating motor; 2. displacement cylinder; 21. telescopic rod; 22. bearing; 23. gear; 3. grid plate; 31. grid; 32. defoaming needle; 33. connecting hole; 4. screen. DETAILED DESCRIPTION
[0023] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention.
[0024] like Figure 1-2 As shown, a defoaming device inside a reactor is characterized in that it comprises:
[0025] Reactor end cover 1;
[0026] A defoaming mechanism connected below the reactor end cover 1;
[0027] The defoaming mechanism comprises a wire mesh assembly, a grille assembly and a displacement assembly. The upper end of the displacement assembly is fixed on the reactor end cover 1, the lower end of the displacement assembly is connected to the grille assembly, and the wire mesh assembly is connected to the grille assembly.
[0028] Furthermore, the edge of the reactor end cover 1 is provided with a sealing ring.
[0029] Furthermore, a lock buckle is connected to the reactor end cover 1.
[0030] Furthermore, the displacement assembly comprises:
[0031] A displacement cylinder 2, which is fixed to the upper end of the reactor end cover 1 and whose telescopic rod 21 passes through the reactor end cover 1 and extends downward;
[0032] A bearing 22 is provided at the connection between the displacement cylinder 2 and the reactor end cover 1, and a gear 23 is sleeved on the bearing 22. A rotating motor 11 is provided on the reactor end cover 1 on one side of the gear 23, and its output end is meshed with the gear 23 for power connection.
[0033] Furthermore, the grille assembly comprises:
[0034] The grid plate 3 is in the shape of a disk and has a plurality of uniform grids 31 on its surface;
[0035] The grid plate 3 has a connecting hole 33 in the middle thereof for connecting the telescopic rod 21 of the displacement cylinder 2 , and the grid plate 3 is provided with a plurality of defoaming needles 32 .
[0036] Furthermore, the wire mesh assembly comprises:
[0037] The screen 4 is coated on the upper and lower sides of the grid plate 3, and the screen 4 is composed of densely woven stainless steel wires.
[0038] In the above structure, the reactor end cover 1 is first installed on the reactor. After the liquid in the reactor reacts, foam is generated. The grid assembly and the wire mesh assembly are moved down to the surface of the liquid by the displacement cylinder 2 to continue to sink. The foam is punctured by the defoaming needle 32 on the grid plate 3 to eliminate the foam. At the same time, the rotating motor 11 drives the displacement cylinder 2 connected to the gear 23 to rotate it, so that the displacement cylinder 2 rotates as a whole, and the grid and the screen 4 on the telescopic rod 21 rotate. The densely woven screen 4 constantly contacts the foam, and the foam is removed by rotation. After the foam is eliminated, the raw materials remaining on the screen 4 can be dissolved in the liquid by downward infiltration. This device quickly removes the foam through the defoaming needle 32 and the screen 4 coordinated with the rotating motor 11, and the effect is good without any loss of raw materials.
[0039] The technical solution of the above utility model provides a solution that is significantly different from the prior art to address the technical problem that the prior art solution is too single. The parts not involved in the technical solution of this application are the same as the prior art or can be implemented by using the prior art and will not be described in detail.
[0040] The technical solutions in the above embodiments have clearly and completely described the contents of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. A defoaming device inside a reactor, characterized in that: It includes: Reactor end cover; A defoaming mechanism connected below the end cover of the reactor; The defoaming mechanism comprises a wire mesh assembly, a grille assembly and a displacement assembly. The upper end of the displacement assembly is fixed on the end cover of the reactor, the lower end of the displacement assembly is connected to the grille assembly, and the wire mesh assembly is connected to the grille assembly.
2. A defoaming device inside a reactor according to claim 1, characterized in that: The edge of the reactor end cover is provided with a sealing ring.
3. The defoaming device inside a reactor according to claim 1, characterized in that: The reactor end cover is connected with a lock buckle.
4. The defoaming device inside a reactor according to claim 1, characterized in that: The displacement assembly comprises: A displacement cylinder, which is fixed to the upper end of the reactor end cover and whose telescopic rod passes through the reactor end cover and extends downward; A bearing is provided at the connection between the displacement cylinder and the reactor end cover, a gear is sleeved on the bearing, and a rotating motor is provided on the reactor end cover on one side of the gear, and the output end of the rotating motor is meshed with the gear for power connection.
5. A defoaming device inside a reactor according to claim 4, characterized in that: The grille assembly comprises: A grid plate, which is disc-shaped and has a number of uniform grids on its surface; A connecting hole is provided in the middle of the grid plate for connecting the telescopic rod of the displacement cylinder, and a plurality of defoaming needles are arranged on the grid plate.
6. A defoaming device inside a reactor according to claim 5, characterized in that: The wire mesh assembly comprises: The screen is coated on the upper and lower sides of the grid plate, and the screen is composed of densely woven stainless steel wires.