Machining device for welding long-shaft rod piece
By designing components such as mounting plates, limit frames, jaws, push rods and pneumatic cylinders, clamping of long shafts of different diameters is achieved, and surrounding welding is used for motor and gear systems, which solves the problem that existing devices cannot adapt to different diameters. The problem of long shaft improves welding efficiency and applicability.
Patent Information
- Application Number
- CN202420694129.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing welding processing devices cannot adapt to long shaft members of different diameters, resulting in reduced applicability.
A processing device including mounting plate, limit frame, jaw, push rod, pneumatic cylinder, motor and welding gun is designed. The jaws are driven by pneumatic cylinder to clamp long shafts of different diameters, and the welding gun is realized using motor and gear systems. Surround welding of the long axis.
Clamping and ring welding of long shafts of different diameters is achieved, and the applicability and welding efficiency of the device are improved.
Smart Images

Figure CN222307840U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding processing, and more specifically, to a processing device for welding long-axis rods. Background Art
[0002] Welding, also known as fusion or melting, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. The welding process has a long history, but with the continuous advancement of science and technology, new welding technologies such as gas flame, arc, laser, electron beam, friction and ultrasonic welding technologies are also developing rapidly. However, traditional heat welding is still the first choice of various factories due to its low price.
[0003] When operators are performing welding operations on long-axis rods, they often use welding processing equipment to weld two long axis rods to meet the processing and use requirements of the materials. In actual use, although the existing processing equipment has basic welding functions, it can generally only clamp and fix long-axis rods of fixed sizes, resulting in the inability to meet the operators' needs for welding long-axis rods of different diameters, thereby reducing the applicability of the equipment, and therefore it needs to be improved. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a processing device for welding long-axis rods, which has the advantage of clamping rods of different sizes.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a processing device for welding long-axis rods, comprising:
[0006] A bottom plate, wherein both left and right sides of the upper surface of the bottom plate are fixedly connected to mounting frames, and the upper surface of the bottom plate is fixedly connected to a support plate located between the mounting frames;
[0007] A mounting plate, the outer surface of which is fixedly connected to the outer surface of the mounting frame, and a shaft insertion hole is provided in the middle of the outer surface of the mounting plate;
[0008] A driving mechanism, wherein the driving mechanism is arranged on an outer surface of the mounting plate;
[0009] A clamping mechanism, wherein the clamping mechanism is arranged in the middle of the outer surface of the mounting plate;
[0010] Among them, the clamping mechanism includes a limiting frame, the outer surface of the limiting frame is fixedly connected to the middle part of the outer surface of the mounting plate, the inner surface of the limiting frame is movably connected with a claw, the other end of the claw is movably connected with a pushing rod, the middle part of the pushing rod is movably sleeved with a center column, the center column is fixedly installed on the outside of the mounting plate, the inner surface of the other end of the pushing rod is movably connected with a pushing ring, and the rotation of the pushing ring causes the pushing rod to rotate and push the claw to move centripetally.
[0011] As a preferred technical solution of the utility model, the driving mechanism includes:
[0012] A limit plate, the rear surface of which is fixedly connected to the bottom end of the front surface of the mounting plate, and the upper surface of which is movably connected to the outer surface of the push ring;
[0013] A pneumatic cylinder, wherein the upper end of the pneumatic cylinder is fixedly mounted on the right side of the lower surface of the limiting plate, the other end of the pneumatic cylinder is hinged with a pulling rod, and the other end of the pulling rod is hinged with the outer surface of the pushing ring.
[0014] As a preferred technical solution of the utility model, a No. 1 motor located outside the mounting plate is fixedly mounted on the inner surface of the upper side of the mounting frame, and a round shaft is fixedly sleeved on the other end of the output shaft of the No. 1 motor.
[0015] As a preferred technical solution of the utility model, a driving gear is fixedly sleeved on the outer surface of the circular shaft, and a driven wheel is meshingly connected to the outer surface of the driving gear.
[0016] As a preferred technical solution of the utility model, the inner surface of the driven wheel is fixedly connected with a rotating plate, and the inner surface of the driven wheel is fixedly connected with a connecting column located below the rotating plate.
[0017] As a preferred technical solution of the utility model, a No. 2 motor is fixedly installed in the middle of the upper surface of the rotating plate, and a lead screw is fixedly sleeved on the other end of the output shaft of the No. 2 motor. The lower surface of the lead screw passes through the rotating plate and extends to the bottom of the rotating plate. The lower surface of the rotating plate is fixedly connected to a limit column located on the left side of the lead screw.
[0018] As a preferred technical solution of the utility model, the outer surface of the limit column is movably sleeved with a movable plate located below the rotating plate, the inner part of the right side of the movable plate is threadedly sleeved with the outer surface of the screw, and the middle part of the lower surface of the movable plate is fixedly connected with a welding gun.
[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0020] 1. The utility model is provided with a mounting plate, a limit frame, a clamping claw, a push rod and a pneumatic cylinder. When the pneumatic cylinder is operated, the bottom end of the pull rod is pulled to the right. At this time, the upper end of the pull rod pulls the outer surface of the push ring so that the push ring starts to rotate under the limit of the limit plate. The rotation of the push ring causes the inner surface of the outer side of the push rod to be pushed and starts to rotate around the center column. During this process, the other end of the push rod pushes the clamping claw to move toward the inner surface of the shaft insertion hole, and finally clamps the long shaft located inside the shaft insertion hole, thereby clamping long shafts of different diameters.
[0021] 2. The utility model is provided with a No. 1 motor, a driving gear, a driven wheel, a No. 2 motor and a welding gun. When the No. 1 motor is running, the circular shaft drives the driving gear to rotate, and the driven wheel and the rotating plate start to rotate with the shaft insertion hole as the center under the drive of the driving gear. The operation of the No. 2 motor causes the lead screw to rotate. Due to the limiting of the limiting column, the moving plate moves downward as a whole, and finally the welding gun contacts the welding points of the two long shafts to be welded. Due to the rotation of the rotating plate, the welding gun circles around the welding points to achieve circumferential welding of the long shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0024] Figure 3 It is a cross-sectional structural schematic diagram of the side of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the support plate of the utility model;
[0026] Figure 5 It is a structural schematic diagram of the mounting plate of the utility model.
[0027] In the figure: 1. Base plate; 2. Mounting frame; 3. Support plate; 4. Mounting plate; 5. Limiting frame; 6. Clamping claw; 7. Push rod; 8. Center column; 9. Pushing ring; 10. Limiting plate; 11. Pneumatic cylinder; 12. Pulling rod; 13. No. 1 motor; 14. Round shaft; 15. Driving gear; 16. Driven wheel; 17. Rotating plate; 18. Connecting column; 19. No. 2 motor; 20. Screw; 21. Limiting column; 22. Moving plate; 23. Welding gun; 24. Shaft insertion hole. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] like Figures 1 to 5 As shown, the utility model provides a processing device for welding a long shaft rod, comprising:
[0030] A bottom plate 1, mounting frames 2 are fixedly connected to the left and right sides of the upper surface of the bottom plate 1, and a support plate 3 located between the mounting frames 2 is fixedly connected to the upper surface of the bottom plate 1;
[0031] A mounting plate 4, the outer surface of which is fixedly connected to the outer surface of the mounting frame 2, and a shaft insertion hole 24 is provided in the middle of the outer surface of the mounting plate 4;
[0032] A driving mechanism, the driving mechanism is arranged on the outer surface of the mounting plate 4;
[0033] A clamping mechanism, which is arranged in the middle of the outer surface of the mounting plate 4;
[0034] Among them, the clamping mechanism includes a limiting frame 5, the outer surface of the limiting frame 5 is fixedly connected to the middle part of the outer surface of the mounting plate 4, the inner surface of the limiting frame 5 is movably connected with a claw 6, the other end of the claw 6 is movably connected with a pushing rod 7, the middle part of the pushing rod 7 is movably sleeved with a center column 8, the center column 8 is fixedly installed on the outside of the mounting plate 4, the inner surface of the other end of the pushing rod 7 is movably connected with a pushing ring 9, and the rotation of the pushing ring 9 causes the pushing rod 7 to rotate and push the claw 6 to move centripetally.
[0035] When the pushing ring 9 rotates, the inner surface of the pushing rod 7 is pushed and starts to rotate around the central column 8. During this process, the other end of the pushing rod 7 pushes the claw 6, causing the claw 6 to move toward the inner surface of the shaft insertion hole 24 and finally clamp the outer surface of the long shaft rod.
[0036] The driving mechanism includes:
[0037] A limit plate 10, the rear surface of the limit plate 10 is fixedly connected to the bottom end of the front surface of the mounting plate 4, and the upper surface of the limit plate 10 is movably connected to the outer surface of the push ring 9;
[0038] The pneumatic cylinder 11 has its upper end fixedly mounted on the right side of the lower surface of the limiting plate 10 , and the other end of the pneumatic cylinder 11 is hinged with a pulling rod 12 , and the other end of the pulling rod 12 is hinged with the outer surface of the pushing circle 9 .
[0039] When the pneumatic cylinder 11 is running, the bottom end of the pull rod 12 will move to the right, and the upper end of the pull rod 12 will pull the outer surface of the push ring 9, which will cause the push ring 9 to start rotating under the limit of the limit plate 10.
[0040] A No. 1 motor 13 located outside the mounting plate 4 is fixedly mounted on the inner surface of the upper side of the mounting frame 2 , and a round shaft 14 is fixedly sleeved on the other end of the output shaft of the No. 1 motor 13 .
[0041] When the first motor 13 starts to run, the circular shaft 14 will rotate.
[0042] A driving gear 15 is fixedly sleeved on the outer surface of the circular shaft 14 , and a driven gear 16 is meshedly connected on the outer surface of the driving gear 15 .
[0043] When the circular shaft 14 starts to rotate, it will drive the driving gear 15 to rotate coaxially. At this time, the driven wheel 16 will rotate due to the meshing transmission of the driving gear 15.
[0044] The inner surface of the driven wheel 16 is fixedly connected to a rotating plate 17 , and the inner surface of the driven wheel 16 is fixedly connected to a connecting column 18 located below the rotating plate 17 .
[0045] When the driven wheel 16 rotates, the rotating plate 17 as a whole rotates along with the driven wheel 16 .
[0046] Among them, a No. 2 motor 19 is fixedly installed in the middle of the upper surface of the rotating plate 17, and a screw 20 is fixedly sleeved on the other end of the output shaft of the No. 2 motor 19. The lower surface of the screw 20 penetrates the rotating plate 17 and extends to the bottom of the rotating plate 17. The lower surface of the rotating plate 17 is fixedly connected to a limit column 21 located on the left side of the screw 20.
[0047] When the second motor 19 runs, the lead screw 20 will rotate.
[0048] Among them, the outer surface of the limiting column 21 is movably connected to the moving plate 22 located below the rotating plate 17, the inner part of the right side of the moving plate 22 is threadedly connected to the outer surface of the screw 20, and the middle part of the lower surface of the moving plate 22 is fixedly connected to the welding gun 23.
[0049] Due to the function of the welding gun 23 , the welding gun 23 can weld the long shaft located below the welding gun 23 .
[0050] The working principle and use process of this utility model:
[0051] First, the operator inserts the two long shafts to be welded into the shaft insertion hole 24, and then starts the pneumatic cylinder 11. Due to the operation of the pneumatic cylinder 11, the bottom end of the pull rod 12 is pulled and starts to move to the right, and the upper end of the pull rod 12 will pull the push ring 9 to move. Due to the limitation of the limit plate 10, the push ring 9 will start to rotate around the shaft insertion hole 24, and the rotation of the push ring 9 will push the inner surface of the outer side of the push rod 7, which makes the push rod 7 start to rotate around the center column 8 as the axis. In this process, the other end of the push rod 7 will push the claw 6 to move the claw 6 toward the direction of the shaft insertion hole 24, and finally clamp the long shaft located inside the shaft insertion hole 24, thereby clamping long shafts of different diameters.
[0052] Then, the operator starts the No. 2 motor 19. The operation of the No. 2 motor 19 will cause the lead screw 20 to rotate. Due to the limitation of the limit column 21, the movable plate 22 will move downward along the axial direction of the limit column 21 as a whole, and finally the welding gun 23 will contact the welding points of the two long shafts to be welded. Then the operator starts the No. 1 motor 13. The operation of the No. 1 motor 13 will cause the circular shaft 14 to drive the driving gear 15 to rotate, and the driven wheel 16 and the rotating plate 17 will start to rotate around the shaft hole 24 as the center under the drive of the driving gear 15, which makes the welding gun 23 circle around the welding point and complete the circumferential welding of the two long shaft welds.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for welding long-axis rods, characterized in that: Included are: A bottom plate (1), the left and right sides of the upper surface of the bottom plate (1) are fixedly connected to mounting frames (2), and the upper surface of the bottom plate (1) is fixedly connected to a support plate (3) located between the mounting frames (2); A mounting plate (4), the outer surface of the mounting plate (4) being fixedly connected to the outer surface of the mounting frame (2), and a shaft insertion hole (24) being provided in the middle of the outer surface of the mounting plate (4); A driving mechanism, wherein the driving mechanism is arranged on the outer surface of the mounting plate (4); A clamping mechanism, the clamping mechanism being arranged in the middle of the outer surface of the mounting plate (4); The clamping mechanism comprises a limit frame (5), the outer surface of the limit frame (5) is fixedly connected to the middle of the outer surface of the mounting plate (4), the inner surface of the limit frame (5) is movably connected with a clamping claw (6), the other end of the clamping claw (6) is movably connected with a push rod (7), the middle part of the push rod (7) is movably sleeved with a center column (8), the center column (8) is fixedly installed on the outside of the mounting plate (4), the inner surface of the other end of the push rod (7) is movably connected with a push ring (9), and the rotation of the push ring (9) causes the push rod (7) to rotate and push the clamping claw (6) to move centripetally.
2. A processing device for welding long-axis rods according to claim 1, characterized in that: The driving mechanism comprises: A limit plate (10), wherein the rear surface of the limit plate (10) is fixedly connected to the bottom end of the front surface of the mounting plate (4), and the upper surface of the limit plate (10) is movably connected to the outer surface of the push ring (9); A pneumatic cylinder (11), the upper end of which is fixedly mounted on the right side of the lower surface of the limiting plate (10), the other end of which is hingedly connected to a pulling rod (12), the other end of which is hingedly connected to the outer surface of the pushing ring (9).
3. A processing device for welding a long shaft member according to claim 1, characterized in that: A No. 1 motor (13) located outside the mounting plate (4) is fixedly mounted on the inner surface of the upper side of the mounting frame (2), and a round shaft (14) is fixedly sleeved on the other end of the output shaft of the No. 1 motor (13).
4. A processing device for welding a long shaft member according to claim 3, characterized in that: A driving gear (15) is fixedly sleeved on the outer surface of the circular shaft (14), and a driven gear (16) is meshingly connected on the outer surface of the driving gear (15).
5. A processing device for welding long-axis rods according to claim 4, characterized in that: The inner surface of the driven wheel (16) is fixedly connected to a rotating plate (17), and the inner surface of the driven wheel (16) is fixedly connected to a connecting column (18) located below the rotating plate (17).
6. A processing device for welding long-axis rods according to claim 5, characterized in that: A No. 2 motor (19) is fixedly mounted in the middle of the upper surface of the rotating plate (17); a lead screw (20) is fixedly sleeved on the other end of the output shaft of the No. 2 motor (19); the lower surface of the lead screw (20) penetrates the rotating plate (17) and extends to the bottom of the rotating plate (17); and a limiting column (21) located on the left side of the lead screw (20) is fixedly connected to the lower surface of the rotating plate (17).
7. A processing device for welding a long shaft member according to claim 6, characterized in that: The outer surface of the limiting column (21) is movably sleeved with a movable plate (22) located below the rotating plate (17); the inner portion of the right side of the movable plate (22) is threadedly sleeved with the outer surface of the lead screw (20); and a welding gun (23) is fixedly connected to the middle of the lower surface of the movable plate (22).