Thermoplastic elastomer composite paving coiled material, paving site with good elasticity recovery and site with good elasticity recovery

Through the combination of thermoplastic elastomer extrusion wire ring buffer layer, semi-polyurea wear-resistant surface layer and butyl rubber bonding layer, the problems of high cost and poor performance of thermoplastic elastomer paving materials are solved, and low cost and high quality are achieved The thermoplastic elastomer paving material with good water permeability and environmental protection.

CN222313701UActive Publication Date: 2025-01-07ZHUHAI HUAXING WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202421103005.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing thermoplastic elastomer paving materials are costly, have poor impact absorption and elastic recovery capabilities, and are difficult to achieve water permeability.

Method used

Using a combination of a wire ring buffer layer formed by thermoplastic elastomer extruded wire, an elastomer wear-resistant surface layer and a synthetic elastomer bonding layer, the wire ring buffer layer is formed by irregularly interlaced and wound to form a void network structure to improve impact absorption performance, elasticity The body wear-resistant surface layer is made of semi-polyurea to enhance water permeability and weather resistance, and the synthetic elastomeric bonding layer is stable bonded by butyl rubber self-adhesive glue.

Benefits of technology

It has achieved a thermoplastic elastomer paving material with low cost, good impact absorption capacity and elastic recovery capacity, with good water permeability and long life, suitable for a wide range of application scenarios, and has the characteristics of high environmental protection and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a thermoplastic elastomer composite paving coiled material, a paving field with good elasticity recovery and a field with good elasticity recovery, the thermoplastic elastomer composite paving coiled material comprises an elastomer wear-resistant surface layer, a wire ring buffer layer and a synthetic elastomer bonding layer, the elastomer wear-resistant surface layer, the wire ring buffer layer and the synthetic elastomer bonding layer are sequentially arranged from top to bottom; wherein the wire ring buffer layer is of a wire ring three-dimensional structure formed by interlacing and winding a plurality of thermoplastic elastomer extrusion wires which are irregularly arranged in a loose interval mode, and preferably, the thermoplastic elastomer extrusion wires can be formed by crushing and extruding waste thermoplastic elastomers. The paving coiled material has the advantages of being excellent in impact absorption capacity and elastic recovery capacity, low in cost, simple in preparation process and convenient to construct.
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Description

Technical Field

[0001] The utility model relates to the field of paving, in particular to a thermoplastic elastomer composite paving coil, a paving site with good elastic recovery and a site with good elastic recovery. Background Art

[0002] Thermoplastic elastomers are called the third generation of rubber. They are a type of material that combines the elasticity of rubber with the melt fluidity and reusability of thermoplastics. Due to their excellent physical and mechanical properties, electrical insulation properties, and processing performance, they are widely used in many fields such as automobiles, electronics, wires and cables, medical equipment, and construction packaging.

[0003] At present, thermoplastic elastomers are gradually being applied to the paving field, but most of the existing thermoplastic elastomers are applied through the foaming process, but the foaming process cannot achieve effective water permeability and has a small application range. The paving materials prepared by other processes are not only costly, but also have poor impact absorption and elastic recovery capabilities, and are not suitable for widespread application.

[0004] Therefore, it is necessary to invent a thermoplastic elastomer paving material which has low cost, good impact absorption and elastic recovery capabilities, and good water permeability. Utility Model Content

[0005] The first purpose of the utility model is to provide a thermoplastic elastomer composite paving coil material, which is used to solve the problems that the existing thermoplastic elastomer paving materials are high in cost, have poor impact absorption and elastic recovery capabilities, and are not suitable for wide application.

[0006] The second purpose of the utility model is to provide a paved area with good elastic recovery, which is formed by splicing the above-mentioned thermoplastic elastomer composite paving coil.

[0007] The third object of the utility model is to provide a venue with good elastic recovery.

[0008] In order to achieve the above-mentioned first purpose, the utility model provides a thermoplastic elastomer composite paving coil comprising an elastomer wear-resistant surface layer, a wire loop buffer layer and a synthetic elastomer bonding layer, wherein the elastomer wear-resistant surface layer, the wire loop buffer layer and the synthetic elastomer bonding layer are arranged in sequence from top to bottom; wherein the wire loop buffer layer is a three-dimensional wire loop structure formed by a plurality of irregularly arranged thermoplastic elastomer extruded wires interlaced and wound with each other in a loosely spaced manner, and preferably, the thermoplastic elastomer extruded wire can be formed by extruding waste thermoplastic elastomer by breaking particles.

[0009] It can be seen from the above scheme that the buffer layer of the three-dimensional structure of the thermoplastic elastomer wire loop has a gap and an interconnected network structure, so that the paving coil can quickly return to its original shape after being deformed by external force. At the same time, the gaps between the wire loops can absorb and disperse the energy when impacted, so that the paving coil has good impact absorption performance and reduces the impact force on objects or human bodies. Moreover, the gaps between the wire loops can meet the needs of water-permeable scenes. Thermoplastic elastomer extruded wires are used to form wire loops, and the performance of the paving material is further improved by using the performance of the thermoplastic elastomer itself. At the same time, the preparation process is simple and the cost is low. An elastomer wear-resistant surface layer is set on the buffer layer of the thermoplastic elastomer wire loop, which protects the buffer layer of the wire loop, reduces the influence of the atmosphere, ozone, and ultraviolet rays on the thermoplastic elastomer, and ensures the service life of the paving material. Thermoplastic elastomer extruded wire can be formed by extruding waste thermoplastic elastomer through particle breaking, and solid waste can be recycled, which is more environmentally friendly, further reduces the cost, and provides a new direction for the recycling of thermoplastic elastomers. The provision of the synthetic elastomer bonding layer achieves bonding performance between the coiled material and the base surface, thereby ensuring the use of the prefabricated coiled material.

[0010] A further solution is that the elastomeric wear-resistant surface layer is formed by arranging a plurality of elastic microbodies. Preferably, the elastic microbodies are formed by means of elastic coating or spraying. The elastomeric wear-resistant surface layer is provided with water flow holes, which are formed by the gaps between two adjacent elastic microbodies.

[0011] It can be seen from the above scheme that water flow holes are provided on the elastic wear-resistant surface layer to further improve the water permeability of the paving coil.

[0012] A further solution is that the elastomeric wear-resistant surface layer is formed by a plurality of closely arranged elastic micro-bodies. Preferably, the elastic micro-bodies are formed by means of elastic coating or spraying, and two adjacent elastic micro-bodies are in contact with each other.

[0013] It can be seen from the above scheme that the elastic micro-bodies can be arranged closely, and there is no gap between two adjacent elastic micro-bodies for water to pass through. It can be used to prepare paving rolls that meet the requirements of impermeability, making the application range of paving rolls wider.

[0014] In a further embodiment, the elastomeric wear surface layer is made of semi-polyurea.

[0015] As can be seen from the above scheme, the use of semi-polyurea to prepare the elastomeric wear-resistant surface layer can achieve instant curing, simple construction methods, and ensure the efficiency of paving coil preparation. At the same time, semi-polyurea has excellent physical and chemical properties, which makes semi-polyurea materials perform well in the surface layer of paving materials, can resist the erosion of various environmental factors, and maintain long-term stability and aesthetics. Semi-polyurea has excellent weather resistance, durability and corrosion resistance, and can withstand the erosion of most chemicals, ozone, radiation, water and other adverse environmental conditions. It meets the physical properties of paving coils such as water permeability, wear resistance, anti-slip, impact absorption and strength, and has excellent wear resistance, thereby achieving quality assurance of paving coils within the service life, having a good protective effect on the wire loop buffer layer and being suitable for paving requirements in various environments. Semi-polyurea materials are odorless, non-toxic, and will not cause harm to the human body. No harmful substances will be generated during the construction process and use process, which meets environmental protection requirements.

[0016] In a further embodiment, the thermoplastic elastomer extruded filament is made of one of styrene-based thermoplastic elastomer, thermoplastic vulcanized rubber or thermoplastic polyurethane elastomer.

[0017] It can be seen from the above scheme that the above thermoplastic elastomer material is easy to process, has good elasticity, and is environmentally friendly.

[0018] A further solution is that the synthetic elastomer bonding layer is butyl rubber self-adhesive.

[0019] As can be seen from the above scheme, butyl rubber self-adhesive has excellent bonding strength, excellent chemical resistance, weather resistance and corrosion resistance. It can maintain stable performance under various temperature conditions, and form a good bond with the surface of the adherend. It has a long service life and can resist the performance degradation caused by long-term use and aging. At the same time, butyl rubber self-adhesive does not contain solvents, so it will not release toxic gases or cause pollution to the environment.

[0020] A further solution is that the thermoplastic elastomer composite paving roll also includes an isolation paper layer, and the isolation paper layer is located below the synthetic elastomer bonding layer.

[0021] It can be seen from the above scheme that the provision of the isolation paper layer makes the transportation process of the paving roll material more convenient.

[0022] In a further embodiment, the release paper layer is a polyester film coated with silicon or a polyethylene film coated with silicon.

[0023] As can be seen from the above scheme, the surface coated with silicon can give the polyester film or polyethylene film excellent slip and anti-stick properties. It can be easily peeled off from the synthetic elastomer bonding layer, reducing adhesion and tearing, and improving paving efficiency. At the same time, the polyester film or polyethylene film coated with silicon has good tolerance to most chemicals, solvents and weather conditions. It is environmentally friendly and non-toxic.

[0024] In order to achieve the above-mentioned second purpose, the utility model provides a paved area with good elastic recovery, which is formed by splicing a thermoplastic elastomer composite paving coil as described in any of the above schemes.

[0025] As can be seen from the above scheme, the thermoplastic elastomer composite paving coil can be prefabricated into paving coils according to the requirements of different sites, which is easy to operate and has a wide range of applications. The resulting paving site with good elastic recovery has good elastic recovery ability and impact absorption ability.

[0026] In order to achieve the above-mentioned third purpose, the utility model provides a venue with good elastic recovery, which includes an elastomeric wear-resistant surface layer, a wire loop buffer layer and a synthetic elastomer bonding layer, the synthetic elastomer bonding layer is arranged above a base surface, the wire loop buffer layer is arranged above the synthetic elastomer bonding layer, and the elastomer wear-resistant surface layer is arranged above the wire loop buffer layer; wherein the wire loop buffer layer is a three-dimensional wire loop structure formed by a plurality of irregularly arranged thermoplastic elastomer extruded wires interlaced and wound with each other in a loosely spaced manner.

[0027] It can be seen from the above scheme that the site with good elastic recovery is formed by on-site construction. The construction method is simple, efficient and low-cost. Construction with different thicknesses and different performance requirements can be carried out according to different site requirements. It has a wide range of applications, and the site after construction has good elastic recovery and impact absorption capabilities. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic structural diagram of the thermoplastic elastomer composite paving coil material of the first embodiment.

[0029] Figure 2 It is a schematic structural diagram of the thermoplastic elastomer composite paving coil material of the second embodiment.

[0030] Figure 3 It is a schematic structural diagram of a venue with good elastic recovery according to the third embodiment.

[0031] The present invention will be further described below with reference to the accompanying drawings and embodiments. DETAILED DESCRIPTION

[0032] First embodiment

[0033] See also Figure 1 The thermoplastic elastomer composite paving material provided in this embodiment includes an elastomer wear-resistant surface layer 11, a wire loop buffer layer 12, a synthetic elastomer bonding layer 13 and an isolation paper layer 14, and the elastomer wear-resistant surface layer 11, the wire loop buffer layer 12, the synthetic elastomer bonding layer 13 and the isolation paper layer 14 are arranged in sequence from top to bottom.

[0034] The elastic wear-resistant surface layer 11 is formed by a plurality of elastic micro-bodies (not shown in the figure) arranged closely, two adjacent elastic micro-bodies are in contact with each other, and there is no gap between the two adjacent elastic micro-bodies for water to pass through. The elastic micro-bodies are formed by spraying or spraying. In this embodiment, the elastic wear-resistant surface layer 11 is made of semi-polyurea, and the dense elastic wear-resistant surface layer 11 is formed by spraying semi-polyurea on the surface of the wire loop buffer layer 12.

[0035] The wire loop buffer layer 12 is a three-dimensional wire loop structure formed by a plurality of irregularly arranged thermoplastic elastomer extruded wires interlaced and wound with each other in a loosely spaced manner, and the thermoplastic elastomer extruded wire is made of one of a styrene-based thermoplastic elastomer, a thermoplastic vulcanized rubber, or a thermoplastic polyurethane elastomer. In the present embodiment, the thermoplastic elastomer extruded wire is made by extruding discarded thermoplastic vulcanized rubber after breaking into particles. According to the requirements of different paving scenes, the wire loop buffer layer 12 can choose whether to perform a pressing process to make the surface flat during the preparation process, so as to prepare a coiled material suitable for different paving scenes. For example, the surface of the wire loop buffer layer 12 of the paving coiled material used for runways, etc. is uneven, and no pressing process is required, while the surface of the wire loop buffer layer 12 of the paving coiled material used for stadiums, pedestrian lanes, bicycle lanes, etc. is flat, and a pressing process is required.

[0036] The synthetic elastomer bonding layer 13 is a butyl rubber self-adhesive. The isolation paper layer 14 is made of a polyester film coated with silicon or a polyethylene film coated with silicon.

[0037] In this embodiment, the wire loop buffer layer 12 has a network structure of gaps and interconnections, so that the paving coil can quickly return to its original shape after being deformed by external force. At the same time, the gaps between the wire loops can absorb and disperse the energy when impacted, so that the paving coil has good impact absorption performance and reduces the impact force on objects or human bodies. The wire loop is formed by thermoplastic vulcanized rubber extrusion wire, and the performance of the paving material is further improved by the performance of the thermoplastic vulcanized rubber itself. At the same time, the preparation process is simple and the cost is low. The elastomer wear-resistant surface layer 11 is set on the wire loop buffer layer 12 of the thermoplastic elastomer, which protects the wire loop buffer layer 12, reduces the influence of the atmosphere, ozone, and ultraviolet rays on the thermoplastic vulcanized rubber, and ensures the service life of the paving material. The thermoplastic vulcanized rubber extrusion wire is formed by extruding the waste thermoplastic vulcanized rubber through particle breaking, and the solid waste is recycled, which is more environmentally friendly, further reduces the cost, and provides a new direction for the recycling of thermoplastic elastomers. The synthetic elastomer bonding layer 13 can be arranged on the isolation paper layer 14 by an extrusion process, the thermoplastic vulcanized rubber extruded wires in the wire loop buffer layer 12 are interlaced and wound with each other in a loosely spaced manner to form above the synthetic elastomer bonding layer 13, and the elastomer wear-resistant surface layer 11 is sprayed on the surface of the wire loop buffer layer 12. The process is simple, the operation is convenient, the production efficiency is high, the cost is low, and the prepared paving coil has a long service life and has good impact absorption and elastic recovery capabilities. In addition, the paving coil of this embodiment is a prefabricated coil, which is convenient and quick to use, greatly saving the paving construction time and cost.

[0038] Since there are no gaps on the surface of the elastic wear-resistant surface layer 11 in this example through which water can pass, the performance requirements of a water-impermeable paved site can be met.

[0039] Second embodiment

[0040] See also Figure 2 The thermoplastic elastomer composite paving material provided in this embodiment includes an elastomer wear-resistant surface layer 21, a wire loop buffer layer 22, a synthetic elastomer bonding layer 23 and an isolation paper layer 24, and the elastomer wear-resistant surface layer 21, the wire loop buffer layer 22, the synthetic elastomer bonding layer 23 and the isolation paper layer 24 are arranged in sequence from top to bottom.

[0041] The wire loop buffer layer 22, synthetic elastomer bonding layer 23 and release paper layer 24 of this embodiment have the same structure as the wire loop buffer layer 12, synthetic elastomer bonding layer 13 and release paper layer 14 of the first embodiment. The difference between this embodiment and the first embodiment mainly lies in the elastomer wear-resistant surface layer 21.

[0042] In this embodiment, the elastic wear-resistant surface layer 21 is formed by arranging a plurality of elastic micro-bodies 211, and a water flow hole 212 is provided on the elastic wear-resistant surface layer 21, and the water flow hole 212 is formed by the gap between two adjacent elastic micro-bodies 211. The elastic micro-bodies 211 are formed by spraying or spraying. In this embodiment, the elastic wear-resistant surface layer 211 is made of semi-polyurea, and the elastic wear-resistant surface layer 21 with the water flow hole 212 is formed by spraying semi-polyurea on the surface of the wire loop buffer layer 22.

[0043] The paving roll material of this embodiment has excellent impact absorption and elastic recovery capabilities, low cost, simple preparation process, and convenient construction, and also has good water permeability, and can be used in scenes with high requirements for water permeability.

[0044] Third embodiment

[0045] See also Figure 3 The site with good elastic recovery provided in this embodiment includes an elastic wear-resistant surface layer 31, a wire loop buffer layer 32 and a synthetic elastic bonding layer 33, wherein the synthetic elastic bonding layer 33 is arranged above a base surface 35, the wire loop buffer layer 32 is arranged above the synthetic elastic bonding layer 33, and the elastic wear-resistant surface layer 31 is arranged above the wire loop buffer layer 32. In this embodiment, the base surface 35 is a ground surface to be paved.

[0046] The elastic wear-resistant surface layer 31 is formed by arranging a plurality of elastic micro-bodies 311, and a water flow hole 312 is arranged on the elastic wear-resistant surface layer 31, and the water flow hole 312 is formed by the gap between two adjacent elastic micro-bodies 211. The elastic micro-bodies 311 are formed by spraying or spraying. In this embodiment, the elastic wear-resistant surface layer 311 is made of semi-polyurea, and the elastic wear-resistant surface layer 31 with the water flow hole 312 is formed by spraying semi-polyurea on the surface of the wire loop buffer layer 32.

[0047] The wire loop buffer layer 32 is a three-dimensional wire loop structure formed by a plurality of irregularly arranged thermoplastic elastomer extruded wires interlaced and wound with each other in a loosely spaced manner, and the thermoplastic elastomer extruded wire is made of one of a styrene-based thermoplastic elastomer, a thermoplastic vulcanized rubber, or a thermoplastic polyurethane elastomer. In this embodiment, the thermoplastic elastomer extruded wire is made by extruding discarded thermoplastic vulcanized rubber after breaking into particles. According to the needs of different paving scenes, the wire loop buffer layer 32 can choose whether to perform a pressing process to make the surface flat during the preparation process, so as to prepare a coiled material suitable for different paving scenes. For example, the surface of the wire loop buffer layer 32 of the paving coiled material used for runways, etc. is uneven, and no pressing process is required, while the surface of the wire loop buffer layer 32 of the paving coiled material used for stadiums, pedestrian lanes, bicycle lanes, etc. is flat, and a pressing process is required.

[0048] The synthetic elastomer bonding layer 33 is butyl rubber self-adhesive.

[0049] The site with good elastic recovery in this embodiment is formed by on-site construction. The synthetic elastomer bonding layer 33 is formed by extrusion on the base surface 35. The thermoplastic vulcanized rubber extrusion wires in the wire loop buffer layer 32 are interlaced and wound with each other in a loosely spaced manner to form above the synthetic elastomer bonding layer 33, and the elastomer wear-resistant surface layer 31 is sprayed on the surface of the wire loop buffer layer 32. Semi-polyurea has a fast curing speed, a simple construction method, high efficiency, and low cost. It can be constructed with different thicknesses and different performance requirements according to different site requirements, has a wide range of applications, and the site after construction has good elastic recovery ability, impact absorption ability and water permeability. The site with good elastic recovery in this embodiment can be different sites such as runways, stadiums, pedestrian lanes, and bicycle lanes.

[0050] The above embodiments are only preferred examples of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structure, features and principles within the patent scope of the present invention should be included in the application scope of the present invention.

Claims

1. A thermoplastic elastomer composite paving coil, characterized in that: The thermoplastic elastomer composite paving coil comprises an elastomer wear-resistant surface layer, a wire loop buffer layer and a synthetic elastomer bonding layer, wherein the elastomer wear-resistant surface layer, the wire loop buffer layer and the synthetic elastomer bonding layer are arranged in sequence from top to bottom; The wire loop buffer layer is a three-dimensional wire loop structure formed by a plurality of randomly arranged thermoplastic elastomer extruded wires interlaced and wound with each other in a loosely spaced manner.

2. A thermoplastic elastomer composite paving coil according to claim 1, characterized in that: The elastic wear-resistant surface layer is formed by arranging a plurality of elastic micro-bodies. The elastic wear-resistant surface layer is provided with water flow holes, and the water flow holes are formed by the gaps between two adjacent elastic micro-bodies.

3. The thermoplastic elastomer composite paving coil according to claim 1, characterized in that: The elastic wear-resistant surface layer is formed by a plurality of elastic micro-bodies arranged closely, and two adjacent elastic micro-bodies are in contact with each other.

4. A thermoplastic elastomer composite paving coil according to any one of claims 1 to 3, characterized in that: The elastomeric wear-resistant surface layer is made of semi-polyurea.

5. A thermoplastic elastomer composite paving coil according to any one of claims 1 to 3, characterized in that: The thermoplastic elastomer extruded filament is made of one of styrene-based thermoplastic elastomer, thermoplastic vulcanized rubber or thermoplastic polyurethane elastomer.

6. A thermoplastic elastomer composite paving coil according to any one of claims 1 to 3, characterized in that: The synthetic elastomer bonding layer is butyl rubber self-adhesive.

7. A thermoplastic elastomer composite paving coil according to any one of claims 1 to 3, characterized in that: The thermoplastic elastomer composite paving coil further comprises an isolation paper layer, and the isolation paper layer is located below the synthetic elastomer bonding layer.

8. A thermoplastic elastomer composite paving coiled material as claimed in claim 7, characterized in that: The isolation paper layer is a polyester film with silicon coated on the surface or a polyethylene film with silicon coated on the surface.

9. A paved site with good elastic recovery, characterized by: The paved area with good elastic recovery is formed by splicing a thermoplastic elastomer composite paving coil material as described in any one of claims 1 to 8.

10. A venue with good elastic recovery, characterized by: The site with good elastic recovery comprises an elastomer wear-resistant surface layer, a wire loop buffer layer and a synthetic elastomer bonding layer, wherein the synthetic elastomer bonding layer is arranged above a base surface, the wire loop buffer layer is arranged above the synthetic elastomer bonding layer, and the elastomer wear-resistant surface layer is arranged above the wire loop buffer layer; The wire loop buffer layer is a three-dimensional wire loop structure formed by a plurality of randomly arranged thermoplastic elastomer extruded wires interlaced and wound with each other in a loosely spaced manner.