Wallboard detection device with protection function

By designing an automated wall panel detection device, the safe placement and removal of wall panels are achieved by using multiple rotating shafts, rollers, conveyor belts and drive mechanisms, and through pressure detection mechanisms and protective measures, the operators in the existing device are injured. The problem has improved the safety and convenience of detection.

CN222318661UActive Publication Date: 2025-01-07SOUTHWEAT UNIV OF SCI & TECH
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Patent Information

Application Number
CN202420736023.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-01-07
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing wall panel strength detection device can easily cause injuries to the operator during the process of putting in or removing the wall panel, which is more dangerous to use.

Method used

A wall panel detection device including a shell, a rotating shaft, a roller, a conveyor belt, a pressure detection mechanism and a driving mechanism is designed. Through the combination of multiple rotating shafts, a roller, a conveyor belt and a driving mechanism, the automatic placement of the wall panel is realized. and remove, and prevent fragments from sputtering through baffles and inclined plates, and detect the compressive strength of the wall panels through pressure sensors.

Benefits of technology

The device allows the inspector to operate externally, avoiding damage caused by faults or buttons, improving the safety of use, and ensuring the safety of the operator through automated inspection and protective measures, and achieving convenient wall panel strength detection and protective effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of wallboard detection, and provides a wallboard detection device with a protection function, which comprises a shell, and strip-shaped holes are formed in the two sides of the shell; the base plates are fixedly arranged on the inner walls of the two sides of the shell and are used for supporting a wallboard; the plurality of rotating shafts are rotationally mounted on the shell; the plurality of rollers are respectively and fixedly arranged on the plurality of rotating shafts in a sleeving manner; the conveying belt is arranged on the rollers in a sleeving manner and is used for conveying the wallboards; the pressure detection mechanism is arranged on the shell and is used for detecting the compressive strength of the wallboard; and the driving mechanism is assembled on the shell and is used for rotating the rotating shaft. According to the wallboard detection device with the protection function provided by the scheme, the technical problems that an existing strength detection device is prone to hurting operators in use and is relatively dangerous in use are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wallboard detection, and in particular relates to a wallboard detection device with a protective function. Background Art

[0002] Wall panels play an indispensable role in modern architecture. They not only beautify the interior environment, but also play a role in reinforcing and maintaining the walls. Wall panels are an important component in public buildings such as houses, apartments, office buildings, and schools. At the same time, wall panels also have certain protective functions, such as heat preservation, thermal insulation, and waterproofing.

[0003] Compression resistance is one of the important performance indicators of wall panels. In order to ensure the quality and safety of wall panels, a strength testing device is generally used to test the compressive strength of wall panels. When using existing strength testing devices, personnel are usually required to manually place the wall panels into the device and take the tested wall panels out of the device. Although this can complete the strength test of the wall panels, during the process of placing or taking out the wall panels, if the device fails or the operation buttons are accidentally touched, it may cause the device to run, which may easily cause harm to the operator and is more dangerous to use. Utility Model Content

[0004] In order to solve the technical problem that the existing strength detection device is easy to cause harm to the operator during use and is relatively dangerous to use, the utility model provides a wall panel detection device with a protective function.

[0005] The utility model is implemented as follows: a wall panel detection device with a protective function comprises: a shell, both sides of which are provided with strip holes; pads fixedly mounted on the inner walls of both sides of the shell for supporting the wall panels; a plurality of rotating shafts rotatably mounted on the shell; a plurality of rollers respectively fixedly mounted on the plurality of rotating shafts; a conveyor belt mounted on the plurality of rollers for conveying the wall panels; a pressure detection mechanism mounted on the shell for detecting the compressive strength of the wall panels; and a driving mechanism mounted on the shell for rotating the rotating shafts.

[0006] Preferably, the pressure detection mechanism includes: a support frame fixedly mounted on the top of the shell, a first motor fixedly mounted on the top inner wall of the support frame; a screw sleeve rotatably mounted on the shell, the top of the screw sleeve being fixedly connected to the output shaft of the first motor; a screw threadedly mounted on the screw sleeve; a cross plate welded to the bottom end of the screw, a pressure sensor for detecting pressure fixedly mounted on the bottom of the cross plate; a pressure plate fixedly mounted on the pressure sensor for pressing down the wall panel; a plurality of limit rods welded to the pressure plate, the plurality of limit rods are all slidably connected to the cross plate, and the plurality of limit rods are all slidably connected to the top of the shell.

[0007] Preferably, the driving mechanism comprises: a second motor fixedly mounted on the housing, a first bevel gear fixedly sleeved on the output shaft of the second motor; a second bevel gear fixedly sleeved on one of the rotating shafts, the second bevel gear meshing with the first bevel gear.

[0008] Preferably, baffles are fixedly mounted on the top ends of the plurality of limit rods, the plurality of baffles are in contact with the shell, and the plurality of baffles are used to cover the plurality of strip holes.

[0009] Preferably, a discharge port for discharging fragments is provided at the bottom of the shell, and inclined plates are fixedly mounted on the inner walls on both sides of the shell.

[0010] Preferably, a frame is fixedly mounted on the bottom of the shell, a collection box for collecting fragments is arranged inside the frame, and a plurality of universal wheels are fixedly mounted on the bottom of the frame.

[0011] Preferably, an inspection opening is provided on one side of the shell, an inspection door is provided on the inspection opening, an observation window is provided on the inspection door, and a control panel is fixedly installed on one side of the shell.

[0012] Compared with the related art, the wall panel detection device with protective function provided by the utility model has the following beneficial effects:

[0013] In this scheme, through the coordinated use of multiple rotating shafts, multiple rollers, conveyor belts, multiple strip holes and driving mechanisms, the inspector can place the wall panel into the appropriate position inside the shell from the outside of the device, and can also move the inspected wall panel out of the shell. Therefore, if the device fails or the operation button is accidentally touched, the operator can avoid being injured. The protection effect is good and the use is safe. The wall panel can be tested for strength by the pressure detection mechanism. When the pressure detection mechanism uses a specified pressure to detect the wall panel, if the wall panel is broken, it means that the strength of the wall panel is unqualified. On the contrary, if the wall panel is not broken, it means that the strength of the wall panel is qualified. The detection is convenient. During the downward pressing process, multiple baffles will automatically block the strip holes on both sides to prevent fragments from splashing out of the strip holes, which can provide good protection for the surrounding personnel. The two inclined plates can enable the discharge port to discharge all the fragments generated during the detection process into the shell without any residue. The collection box can collect and process the fragments discharged from the shell, and multiple universal wheels can facilitate personnel to carry the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a wall panel detection device with a protective function provided by the utility model;

[0015] Figure 2It is a cross-sectional structural schematic diagram of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.

[0018] Figure 5 for Figure 1 An enlarged schematic diagram of the structure of part C shown in FIG.

[0019] Figure 6 It is a three-dimensional structural schematic diagram of the rotating shaft and the roller in the utility model.

[0020] Figure numerals: 1. shell; 2. pad; 3. rotating shaft; 4. roller; 5. conveyor belt; 6. strip hole; 7. support frame; 8. first motor; 9. screw sleeve; 10. screw; 11. cross plate; 12. pressure sensor; 13. pressure plate; 14. limit rod; 15. baffle; 16. second motor; 17. first bevel gear; 18. second bevel gear; 19. frame. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0023] The utility model embodiment provides a wall panel detection device with a protective function, such as Figure 1-6As shown, the wall panel detection device with a protective function includes: a shell 1, with strip holes 6 on both sides of the shell 1; pads 2 fixedly installed on the inner walls of both sides of the shell 1 for supporting the wall panels; multiple shafts 3 rotatably installed on the shell 1; multiple rollers 4 respectively fixedly mounted on the multiple shafts 3; a conveyor belt 5 mounted on the multiple rollers 4 for conveying the wall panels; a pressure detection mechanism installed on the shell 1 for detecting the compressive strength of the wall panels; and a driving mechanism mounted on the shell 1 for rotating the shafts 3.

[0024] It should be noted that although the existing strength detection device can complete the strength detection of wall panels, if the device malfunctions or the operation button is accidentally touched during the process of inserting or removing the wall panels, it may cause the device to operate, which may easily cause harm to the operator and is relatively dangerous to use.

[0025] In the scheme, when in use, the wall panel is inserted into the strip hole 6 on the left side so that part of the wall panel can be placed on the conveyor belt 5, and then the driving mechanism is started, the driving mechanism will drive the shaft 3 to rotate, the shaft 3 will drive the roller 4 to rotate, and the roller 4 will drive the conveyor belt 5 to rotate, so that the wall panel can be moved to a suitable detection position, and then the pressure detection mechanism is started to press the wall panel downward. During the pressing process, multiple baffles 15 will automatically block the strip holes 6 on both sides to prevent fragments from splashing out of the strip holes 6, which can provide better protection for the surrounding personnel. When the pressure detection mechanism uses a specified pressure to detect the wall panel, if If the wall panel is broken, it means that the strength of the wall panel is unqualified. On the contrary, if the wall panel is not broken, it means that the strength of the wall panel is qualified. The detection is relatively convenient. After the detection, the pressure detection mechanism and the multiple baffles 15 are restored to the initial state, and then the driving mechanism is used to rotate the conveyor belt 5 so that the conveyor belt 5 moves the tested wall panel out of the strip hole 6 on the right side. The broken pieces on the conveyor belt 5 will automatically fall to the bottom of the shell 1 and finally fall into the collection box. Since the wall panel does not need to be placed in and taken out inside the device, if the device fails or the operation button is accidentally touched, the operator can avoid injury. The protection effect is better and it is safer to use.

[0026] In a further preferred embodiment of the utility model, the pressure detection mechanism includes: a support frame 7 fixedly mounted on the top of the shell 1, and a first motor 8 is fixedly mounted on the top inner wall of the support frame 7; a screw sleeve 9 rotatably mounted on the shell 1, and the top of the screw sleeve 9 is fixedly connected to the output shaft of the first motor 8; a screw 10 threadedly mounted on the screw sleeve 9; a cross plate 11 welded to the bottom end of the screw 10, and a pressure sensor 12 for detecting pressure is fixedly mounted on the bottom of the cross plate 11; a pressure plate 13 fixedly mounted on the pressure sensor 12 for pressing down the wall panel; a plurality of limit rods 14 welded on the pressure plate 13, and the plurality of limit rods 14 are all slidably connected to the cross plate 11, and the plurality of limit rods 14 are all slidably connected to the top of the shell 1.

[0027] In this embodiment, the pressure detection mechanism is used to detect the compressive strength of the wall panel. During the detection, the first motor 8 is started, the first motor 8 will drive the screw sleeve 9 to rotate, the screw sleeve 9 will drive the screw rod 10 to move vertically, the screw rod 10 will drive the cross plate 11 to move vertically, and the cross plate 11 will drive the pressure plate 13 to move vertically through the pressure sensor 12, so that the pressure plate 13 can apply pressure to the wall panel below. At this time, the pressure plate 13 will also drive multiple limit rods 14 to slide vertically on the shell 1, and the pressure applied by the pressure plate 13 will be transmitted to the pressure sensor 12, and the pressure sensor 12 will transmit the pressure value to the control panel, so that the compressive strength detection of the wall panel can be realized.

[0028] In a further preferred embodiment of the utility model, the driving mechanism includes: a second motor 16 fixedly mounted on the housing 1, a first bevel gear 17 fixedly sleeved on the output shaft of the second motor 16; a second bevel gear 18 fixedly sleeved on one of the rotating shafts 3, the second bevel gear 18 meshing with the first bevel gear 17.

[0029] In this embodiment, the driving mechanism is used to rotate the rotating shaft 3. When in operation, the second motor 16 is started, the second motor 16 drives the first bevel gear 17 to rotate, the first bevel gear 17 drives the rotating shaft 3 to rotate through the second bevel gear 18, the rotating shaft 3 drives the roller 4 to rotate, the roller 4 drives the conveyor belt 5 to rotate, and the wall panel can be moved to a suitable position, and the wall panel can also be moved out of the shell 1.

[0030] In a further preferred embodiment of the utility model, baffles 15 are fixedly installed on the top ends of the plurality of limit rods 14 , the plurality of baffles 15 are in contact with the shell 1 , and the plurality of baffles 15 are used to cover the plurality of strip holes 6 .

[0031] In this embodiment, multiple baffles 15 are used to block the multiple bar holes 6. During the blocking process, the multiple limit rods 14 in the pressure detection mechanism will drive the multiple baffles 15 to move vertically due to vertical movement, so that the multiple baffles 15 can block the multiple bar holes 6 by moving downward, and can also unblock the multiple bar holes 6 by moving upward.

[0032] In a further preferred embodiment of the present invention, a discharge port for discharging broken pieces is provided at the bottom of the shell 1 , and inclined plates are fixedly mounted on the inner walls on both sides of the shell 1 .

[0033] In this embodiment, the two inclined plates enable the discharge port to discharge all the fragments generated during the detection process out of the housing 1 without any residue.

[0034] In a further preferred embodiment of the utility model, a frame 19 is fixedly mounted on the bottom of the housing 1 , a collection box for collecting fragments is arranged inside the frame 19 , and a plurality of universal wheels are fixedly mounted on the bottom of the frame 19 .

[0035] In this embodiment, the fragments discharged from the shell 1 can be collected and processed by a collection box, and a plurality of universal wheels can facilitate personnel to carry the device.

[0036] In a further preferred embodiment of the utility model, an inspection port is opened on one side of the shell 1, an inspection door is provided on the inspection port, an observation window is provided on the inspection door, and a control panel is fixedly installed on one side of the shell 1.

[0037] In this embodiment, the inspection door can facilitate personnel to perform maintenance work on the inside of the shell 1. During the maintenance process, the device needs to be powered off first.

[0038] Compared with the related art, in this solution, through the coordinated use of multiple rotating shafts 3, multiple rollers 4, conveyor belts 5, multiple strip holes 6 and driving mechanisms, the inspector can put the wall panel into the appropriate position inside the shell 1 from the outside of the device, and can also move the inspected wall panel out of the shell 1, so that if the device fails or the operation button is accidentally touched, the operator can avoid being injured, the protection effect is better, and the use is safer. The wall panel can be tested for strength through the pressure detection mechanism. When the pressure detection mechanism uses a specified pressure to detect the wall panel, if the wall panel is broken , it means that the strength of the wall panel is unqualified. On the contrary, if the wall panel is not broken, it means that the strength of the wall panel is qualified. The detection is relatively convenient. During the pressing process, multiple baffles 15 will automatically block the strip holes 6 on both sides to prevent fragments from splashing out of the strip holes 6, which can provide better protection for the surrounding personnel. The two inclined plates can enable the discharge port to discharge all the fragments generated during the detection process out of the shell 1 without any residue. The collection box can collect and process the fragments discharged from the shell 1, and multiple universal wheels can facilitate personnel to carry the device.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A wall panel detection device with protective function, characterized in that: include: A shell, wherein both sides of the shell are provided with strip-shaped holes; Pads fixedly mounted on the inner walls of both sides of the shell for supporting the wall panels; Rotating a plurality of rotating shafts mounted on the housing; A plurality of rollers respectively fixedly mounted on the plurality of rotating shafts; A conveyor belt mounted on the plurality of rollers for conveying the wall panels; A pressure detection mechanism installed on the housing for detecting the compressive strength of the wallboard; A driving mechanism is mounted on the housing and is used to rotate the shaft.

2. The wall panel detection device with protective function as claimed in claim 1, characterized in that: The pressure detection mechanism comprises: A support frame fixedly mounted on the top of the housing, wherein a first motor is fixedly mounted on the top inner wall of the support frame; Rotating a screw sleeve mounted on the housing, wherein the top end of the screw sleeve is fixedly connected to the output shaft of the first motor; A screw threadedly mounted on the screw sleeve; A horizontal plate welded to the bottom end of the screw, a pressure sensor for detecting pressure being fixedly mounted on the bottom of the horizontal plate; A pressing plate fixedly mounted on the pressure sensor for pressing down the wall panel; A plurality of limit rods are welded on the pressure plate, the plurality of limit rods are all slidably connected to the transverse plate, and the plurality of limit rods are all slidably connected to the top of the shell.

3. The wall panel detection device with protective function as claimed in claim 1, characterized in that: The driving mechanism comprises: A second motor is fixedly mounted on the housing, and a first bevel gear is fixedly sleeved on an output shaft of the second motor; A second bevel gear is fixedly sleeved on one of the rotating shafts, and the second bevel gear is meshed with the first bevel gear.

4. The wall panel detection device with protective function as claimed in claim 2, characterized in that: The top ends of the plurality of limit rods are all fixedly mounted with baffles, the plurality of baffles are all in contact with the shell, and the plurality of baffles are used to cover the plurality of strip holes.

5. The wall panel detection device with protective function as claimed in claim 1, characterized in that: A discharge port for discharging broken pieces is provided at the bottom of the shell, and inclined plates are fixedly mounted on the inner walls on both sides of the shell.

6. The wall panel detection device with protective function as claimed in claim 1, characterized in that: A frame is fixedly installed at the bottom of the shell, a collection box for collecting fragments is arranged inside the frame, and a plurality of universal wheels are fixedly installed at the bottom of the frame.

7. The wall panel detection device with protective function as claimed in claim 1, characterized in that: An inspection opening is provided on one side of the shell, an inspection door is provided on the inspection opening, an observation window is provided on the inspection door, and a control panel is fixedly installed on one side of the shell.