Tea cake pressing and forming device for tea production

Abstract

The utility model discloses a tea cake forming device for tea production, which comprises a fixed seat, the fixed seat is mounted on external equipment, an adjusting mechanism is arranged on the fixed seat, and the adjusting mechanism comprises a telescopic mechanism, a push rod, a threaded pipe, a hexagonal sleeve, a fixed sleeve, a pushing mechanism, a limiting rod, a pressure plate, a sliding block and a fitting ring. The telescopic mechanism is connected to the push rod and the fixing base in a matched mode, the threaded pipe is connected to the push rod in a threaded mode, and the adjusting mechanism can accurately control the pressing strength so as to adapt to different types of tea leaves and meet the production requirements. A user is allowed to flexibly adjust the pressure according to the characteristics of tea leaves and the required forming standard, the fixing sleeve is connected to the hexagonal sleeve through threads, the push rod and the telescopic mechanism can accurately adjust the position of the pressing disc, then the pressure for pressing the tea leaves is adjusted, and the quality and consistency of tea cakes are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of tea cake pressing and forming, and more specifically, to a tea cake pressing and forming device for tea production. Background Art

[0002] In the prior art, tea cake pressing devices used in tea production are mainly used to press loose tea leaves into tea cakes for easy storage, transportation and sale. These devices compress the tea leaves tightly into a fixed-shaped cake by applying pressure, maintaining its original aroma and quality. However, different types of tea require adjustment of the pressure applied during the pressing process according to their unique physical properties and quality requirements to ensure that the shape, density and overall quality of the tea cake meet the expected standards. This pressure adjustment is crucial to maintaining the quality of tea and consumer acceptance.

[0003] Existing tea cake forming devices have limitations in terms of pressure regulation. Common equipment mostly relies on fixed pressure settings, or the adjustment process is cumbersome and does not have the ability to quickly respond to changing needs. This lack of flexibility means that operators cannot quickly and accurately adjust the pressure when handling different types or batches of tea, which may affect the quality of the formed tea cakes. For example, soft green tea may require lighter pressure to avoid damaging the leaf structure, while compacted Pu'er tea requires higher pressure to ensure its density and forming effect. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a tea cake forming device for tea production to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea cake forming device for tea production, comprising a fixed seat, which is installed on an external device, and an adjusting mechanism is arranged on the fixed seat, and the adjusting mechanism comprises a telescopic mechanism, a push rod, a threaded tube, a hexagonal sleeve, a fixed sleeve, a pushing mechanism, a limit rod, a pressure plate, a slider and a fitting ring, the telescopic mechanism is cooperatively connected to the push rod and the fixed seat, the threaded tube is threadedly connected to the push rod, the hexagonal sleeve is installed on the threaded tube, the fixed sleeve is threadedly connected to the hexagonal sleeve, the limit rod and the fixed sleeve are coaxially arranged, the pressure plate is installed on the limit rod, and a plurality of the fitting rings are installed on the slider, a plurality of annular grooves are equidistantly provided on the side wall of the limit rod, the fitting ring is clamped in the annular groove, and the pressure plate is installed on the limit rod.

[0008] The utility model is further configured that a plurality of shrink sleeves are equidistantly arranged on the inner wall of the fixed sleeve, each shrink sleeve is slidably connected to a sliding block, and the design of the shrink sleeve ensures the continuity of the clamping.

[0009] The utility model is further configured that the pushing mechanism includes a push sleeve and a thrust bearing, one end of the thrust bearing is fitted on the hexagonal sleeve, and the other end of the thrust bearing is connected to the push sleeve. The design of the pushing mechanism ensures the continuity of the clamping.

[0010] The utility model is further configured that a push spring is sleeved on the limit rod, and two ends of the push spring respectively abut against the push sleeve and the sliding block. The design of the push spring ensures the transmission of the thrust.

[0011] The utility model is further configured that a synchronous sleeve is coaxially provided on the inner wall of the fixed sleeve, the limit rod is slidably connected in the synchronous sleeve, and a hexagonal section is provided on the side wall of the fixed sleeve. The design of the synchronous sleeve ensures the continuity of rotation.

[0012] The utility model is further configured that the telescopic mechanism includes a follower block, a handle and a support frame, the support frame is installed on a fixed seat, the follower block is rotatably connected to the support frame, the handle is fixedly installed on the follower block, and the design of the telescopic mechanism ensures the continuity of pressing.

[0013] The utility model is further configured that the push rod is slidably connected to the support frame, a folding plate is rotatably provided on the follower block, the folding plate is rotatably connected to the push rod, and the design of the folding plate ensures the continuity of the pushing.

[0014] The utility model is further configured that a limiting ring is provided on the fixing seat, a shell is sleeved on the limiting ring, the pressing plate is slidably connected to the shell, and the design of the limiting ring ensures the limiting of the shell.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a tea cake forming device for tea production, which has the following beneficial effects:

[0017] 1. The adjustment mechanism can accurately control the pressing force to adapt to different types of tea and production needs. This mechanism allows the user to flexibly adjust the pressure according to the characteristics of the tea and the required molding standards through the coordinated work of the telescopic mechanism, push rod, threaded tube, hexagonal sleeve and fixed sleeve. The fixed sleeve is connected to the hexagonal sleeve through threads, so that the push rod and telescopic mechanism can accurately adjust the position of the pressing plate, and then adjust the pressure of pressing the tea to ensure the quality and consistency of the tea cake.

[0018] 2. The pushing mechanism provides a stable and uniform thrust for the pressing plate, ensuring the consistency of pressure during the tea cake forming process. The pushing mechanism includes a push sleeve and a thrust bearing. These components work together to transmit power through the thrust bearing, so that the pressing plate applies uniform pressure on the tea leaves. This uniform force distribution is necessary for making high-quality tea cakes, especially while maintaining the original flavor and structure of the tea leaves, it is necessary to avoid quality problems caused by excessive compression or uneven pressure.

[0019] 3. Through the design of the support frame, follower block and handle, the user can manually adjust the position of the push rod to accurately control the pressing force of the pressing plate on the tea leaves. The design of the folding plate allows the user to adjust the state of the entire pressing system through simple manual operation. This design not only improves the operability of the equipment, but also speeds up the production process, allowing the equipment to quickly adapt to changing needs on the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a tea cake forming device for tea production in the utility model;

[0021] Figure 2 It is a cross-sectional structural schematic diagram of the adjustment mechanism in the utility model;

[0022] Figure 3 This is a structural schematic diagram of the slider in the utility model;

[0023] Figure 4 It is a structural schematic diagram of the fixing sleeve in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the limiting rod in the utility model.

[0025] In the figure: 1. fixed seat; 2. push rod; 3. threaded tube; 4. hexagonal sleeve; 5. fixed sleeve; 6. limit rod; 7. pressure plate; 8. slider; 9. fitting ring; 10. annular groove; 11. shrink sleeve; 12. push sleeve; 13. thrust bearing; 14. push spring; 15. synchronous sleeve; 16. hexagonal section; 17. follower block; 18. handle; 19. support frame; 20. folding plate; 21. limit ring; 22. outer shell. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 A tea cake forming device for tea production comprises a fixed seat 1, which is mounted on an external device. An adjusting mechanism is arranged on the fixed seat 1. The adjusting mechanism comprises a telescopic mechanism, a push rod 2, a threaded tube 3, a hexagonal sleeve 4, a fixed sleeve 5, a pushing mechanism, a limiting rod 6, a pressing plate 7, a sliding block 8 and a fitting ring 9. The telescopic mechanism is cooperatively connected to the push rod 2 and the fixed seat 1, the threaded tube 3 is threadedly connected to the push rod 2, the hexagonal sleeve 4 is mounted on the threaded tube 3, the fixed sleeve 5 is threadedly connected to the hexagonal sleeve 4, the limiting rod 6 and the fixed sleeve 5 are coaxially arranged, the pressing plate 7 is mounted on the limiting rod 6, a plurality of fitting rings 9 are mounted on the sliding block 8, and the side wall of the limiting rod 6 A plurality of annular grooves 10 are equidistantly provided, the fitting ring 9 is stuck in the annular groove 10, the pressure plate 7 is installed on the limiting rod 6, a plurality of shrink sleeves 11 are equidistantly provided on the inner wall of the fixed sleeve 5, each shrink sleeve 11 is slidably connected to a slider 8, the pushing mechanism includes a push sleeve 12 and a thrust bearing 13, one end of the thrust bearing 13 is fitted on the hexagonal sleeve 4, the other end of the thrust bearing 13 is connected to the push sleeve 12, a push spring 14 is sleeved on the limiting rod 6, the two ends of the push spring 14 respectively abut against the push sleeve 12 and the slider 8, a synchronous sleeve 15 is coaxially provided on the inner wall of the fixed sleeve 5, the limiting rod 6 is slidably connected in the synchronous sleeve 15, and a hexagonal section 16 is provided on the side wall of the fixed sleeve 5.

[0030] In this embodiment, when it is necessary to adjust the pressure of the limit rod 6, since the fixed sleeve 5 and the hexagonal sleeve 4 are threadedly connected, the push sleeve 12 can be pressed on the push spring 14 by driving the fixed sleeve 5 to rotate along the hexagonal sleeve 4, and then the multiple sliders 8 can slide along the shrinkage sleeve 11, and the fitting ring 9 can be abutted against the annular groove 10. The compression amount of the push spring 14 can be changed by the fixed sleeve 5 and the hexagonal sleeve 4 being in different positions, so the clamping force between the fitting ring 9 and the annular groove 10 can be changed, thereby changing the pressing force on the tea leaves, thereby completing the adjustment process.

[0031] See also Figure 1As an implementation method of the telescopic mechanism: the telescopic mechanism includes a follower block 17, a handle 18 and a support frame 19, the support frame 19 is installed on the fixed seat 1, the follower block 17 is rotatably connected to the support frame 19, the handle 18 is fixedly installed on the follower block 17, the push rod 2 is slidably connected to the support frame 19, the follower block 17 is rotatably provided with a folding plate 20, the folding plate 20 is rotatably connected to the push rod 2, the fixed seat 1 is provided with a limit ring 21, the limit ring 21 is sleeved with a shell 22, and the pressure plate is slidably connected to the shell 22.

[0032] More specifically, when the tea leaves need to be pressed, the tea leaves are first placed into the outer shell 22, and then the outer shell 22 is placed into the limiting ring 21. The handle 18 drives the follower block 17 to rotate, so that the rotating folding plate 20 can be pressed on the push rod 2, thereby driving the pressing plate to be pressed on the outer shell 22. When the corresponding thrust is reached, the fitting ring 9 and the annular groove 10 are misaligned, thereby ensuring the determination of the pressing force, and completing the process of pressing the cake.

[0033] In summary, when the overall equipment is in use or running: when it is necessary to adjust the pressure of the limit rod 6, since the fixed sleeve 5 and the hexagonal sleeve 4 are threadedly connected, the push sleeve 12 can be pressed on the push spring 14 by driving the fixed sleeve 5 to rotate along the hexagonal sleeve 4, and then the multiple sliders 8 can slide along the shrinkage sleeve 11, and the fitting ring 9 can be abutted against the annular groove 10. By having the fixed sleeve 5 and the hexagonal sleeve 4 in different positions, the compression amount of the push spring 14 can be changed, so that the clamping force between the fitting ring 9 and the annular groove 10 can be changed, thereby changing the pressing force on the tea leaves, thereby completing the adjustment process.

[0034] When the tea leaves need to be pressed, the tea leaves are first placed into the outer shell 22, and then the outer shell 22 is placed into the limiting ring 21. The handle 18 drives the follower block 17 to rotate, so that the rotating folding plate 20 can be pressed on the push rod 2, thereby driving the pressing plate to press on the outer shell 22. When the corresponding thrust is reached, the fitting ring 9 and the annular groove 10 are misaligned, thereby ensuring the determination of the pressing force, and completing the process of pressing the cake.

[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A tea cake forming device for tea production, comprising a fixing base (1), the fixing base (1) being mounted on an external device, and characterized in that: The fixing seat (1) is provided with an adjustment mechanism, which comprises a telescopic mechanism, a push rod (2), a threaded tube (3), a hexagonal sleeve (4), a fixing sleeve (5), a pushing mechanism, a limiting rod (6), a pressure plate (7), a sliding block (8) and a fitting ring (9). The telescopic mechanism is cooperatively connected to the push rod (2) and the fixing seat (1), the threaded tube (3) is threadedly connected to the push rod (2), the hexagonal sleeve (4) is installed on the threaded tube (3), the fixing sleeve (5) is threadedly connected to the hexagonal sleeve (4), the limiting rod (6) and the fixing sleeve (5) are coaxially arranged, the pressure plate (7) is installed on the limiting rod (6), and a plurality of the fitting rings (9) are installed on the sliding block (8). A plurality of annular grooves (10) are equidistantly provided on the side wall of the limiting rod (6), the fitting ring (9) is clamped in the annular groove (10), and the pressure plate (7) is installed on the limiting rod (6).

2. A tea cake forming device for tea production according to claim 1, characterized in that: A plurality of shrink sleeves (11) are equidistantly arranged on the inner wall of the fixed sleeve (5), and each shrink sleeve (11) is slidably connected to a sliding block (8).

3. A tea cake forming device for tea production according to claim 2, characterized in that: The pushing mechanism comprises a pushing sleeve (12) and a thrust bearing (13), one end of the thrust bearing (13) is fitted on the hexagonal sleeve (4), and the other end of the thrust bearing (13) is connected to the pushing sleeve (12).

4. A tea cake forming device for tea production according to claim 3, characterized in that: A push spring (14) is sleeved on the limit rod (6), and two ends of the push spring (14) respectively contact the push sleeve (12) and the slide block (8).

5. A tea cake forming device for tea production according to claim 4, characterized in that: A synchronous sleeve (15) is coaxially arranged on the inner wall of the fixed sleeve (5), a limiting rod (6) is slidably connected in the synchronous sleeve (15), and a hexagonal section (16) is arranged on the side wall of the fixed sleeve (5).

6. A tea cake forming device for tea production according to claim 1, characterized in that: The telescopic mechanism comprises a follower block (17), a handle (18) and a support frame (19); the support frame (19) is mounted on a fixed seat (1); the follower block (17) is rotatably connected to the support frame (19); and the handle (18) is fixedly mounted on the follower block (17).

7. A tea cake forming device for tea production according to claim 6, characterized in that: The push rod (2) is slidably connected to the support frame (19), and a folding plate (20) is rotatably provided on the follower block (17), and the folding plate (20) is rotatably connected to the push rod (2).

8. A tea cake forming device for tea production according to claim 7, characterized in that: The fixing seat (1) is provided with a limiting ring (21), a shell (22) is sleeved on the limiting ring (21), and the pressing plate is slidably connected to the shell (22).

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