Polyurethane pouring sealant processing equipment convenient for sampling
By designing a layered sampling tube and rotating handle in the polyurethane potting processing equipment, comprehensive sampling of materials in the reactor is achieved, and the problem of unrepresentative sampling in the existing technology is solved, and data accuracy and convenient operation are improved. sex.
Patent Information
- Application Number
- CN202420997242.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-10
AI Technical Summary
During the production process of polyurethane potting, the top sampling method of the existing reactor is prone to data distortion, which cannot fully reflect the overall situation of the materials in the reactor, resulting in deviations in the reaction process and product quality analysis.
A polyurethane potting glue processing equipment is designed for easy sampling. By setting a sampling tube on the top of the reactor, using the material storage cavity formed by the partition for layered sampling, and step-by-step sampling of materials is achieved by rotating the handle and the inlet port. Ensure sample representation and data accuracy.
The equipment reduces the risk of data distortion through layered sampling method, improves the convenience and accuracy of sampling, and can more comprehensively reflect the overall situation of the materials in the reactor, including the concentration, temperature and reaction degree of materials of different levels.
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Figure CN222325132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyurethane processing, in particular to polyurethane potting glue processing equipment which is convenient for sampling. Background Art
[0002] A reactor is a closed container, mainly used to realize physical or chemical reactions. Through the structural design and parameter configuration of the container, it can realize the heating, evaporation, cooling and low-speed mixing functions required by the process. The production of polyurethane potting glue involves a series of chemical reactions, such as the polymerization of polyols and diisocyanates of oligomers such as polyesters, polyethers and polydiolefins. The reactor provides a closed environment that can accurately control the temperature, pressure, stirring speed and other conditions required for the reaction, ensuring that the reaction proceeds in the predetermined direction, thereby obtaining the desired polyurethane potting glue product.
[0003] In order to ensure the production quality of polyurethane potting glue, it is necessary to test samples at different stages, so as to monitor the progress of the reaction and the quality of the product in real time, ensure that the final product meets the preset standards and specifications, and help understand the changes in the physical and chemical properties of the polyurethane potting glue in the reactor. By analyzing the samples, key parameters such as the temperature, viscosity, and degree of curing of the reaction system can be obtained to determine whether the reaction is proceeding as expected. Since the reactor is a large-scale equipment, when sampling the reactor, the contents at the top are often easier to take than those at the bottom. If there is stratification, precipitation or other uneven phenomena during the reaction process, the top sampling method is more likely to cause data distortion, which may be manifested as a misjudgment of the reaction rate, underestimation or overestimation of the product purity, etc. In addition, if only sampling is taken from the top, the obtained sample may not fully reflect the overall situation of the material in the reactor. This may lead to deviations in the analysis of the reaction process and product quality. Utility Model Content
[0004] The utility model aims to provide a polyurethane potting glue processing device which is convenient for sampling, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A polyurethane potting glue processing device convenient for sampling, comprising:
[0007] A reactor, wherein a reactor cover is arranged on the top of the reactor;
[0008] A sampling port, the top of which is provided with a sealing cover, and the bottom of which is provided with a sampling tube 1 for stratified sampling in the kettle.
[0009] Preferably, the sampling port is connected to the kettle cover through a through hole, and a rotating handle is provided on the outer surface of the sampling tube 1, and the rotating handle is fixedly connected to the sampling tube 1.
[0010] Preferably, the inner wall of the sampling tube 1 is evenly distributed with spacers, and the outer surface diameter of the spacers is equal to the inner wall diameter of the sampling tube 1.
[0011] Preferably, a material inlet is provided through the outer surface of the sampling tube, and the chamber formed between every two spacers is a material storage chamber.
[0012] Preferably, the material storage chamber is communicated with a material inlet, and the length of the material inlet is smaller than the length of the material storage chamber.
[0013] Preferably, a sampling tube 2 is provided at the bottom of the sealing cover, the sampling tube 2 is concentric with the sampling tube, and the inner wall of the sampling tube 2 is in contact with the outer surface of the sampling tube 1.
[0014] Preferably, a groove is formed through the outer surface of the second sampling tube, and a card slot is formed below the groove.
[0015] Preferably, the inner wall of the groove is penetrated by a rotating handle fixedly connected to an outer surface of the sampling tube.
[0016] Preferably, the handle of the rotating handle is snap-fitted into the slot.
[0017] Preferably, a second feed inlet is provided through the outer surface of the second sampling tube, and the size of the second feed inlet is consistent with that of the first feed inlet.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] A storage cavity is formed by a spacer block arranged inside the sampling tube, and different layers of materials are introduced into the storage cavity through the feed port, thereby prompting the storage cavity to perform stratified sampling on the materials in the reactor. This sampling method can ensure the representativeness of the samples and reduce the risk of data distortion. The obtained samples can more comprehensively reflect the overall situation of the materials in the reactor, including the concentration, temperature, reaction degree and other characteristics of materials at different levels.
[0020] By cooperating with the rotating handle arranged on the outer surface of the first feeding tube and the second feeding port arranged through the outer surface of the second sampling tube, the first feeding port samples the material in the kettle in layers. The operation is simple, the convenience of sampling is improved, the sampling time is saved, and the material can be sampled quickly in steps. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the sampling tube 2 of the utility model;
[0024] Figure 3 This is a schematic diagram of the partial structure of the bottom of the sealing cover of the utility model;
[0025] Figure 4 This is a schematic diagram of the explosion structure of the bottom mechanism of the sealing cover of the utility model;
[0026] Figure 5 It is a schematic diagram of the cutaway structure of sampling tube 1 and sampling tube 2 of the utility model.
[0027] Explanation of the figure numbers: 1. Reactor; 2. Reactor cover; 3. Sampling port; 4. Sealing cover; 5. Sampling tube 1; 6. Turning handle; 7. Spacer; 8. Material storage chamber; 9. Feed port 1; 10. Sampling tube 2; 11. Groove; 12. Card slot; 13. Feed port 2. DETAILED DESCRIPTION
[0028] The utility model is described in further detail below in conjunction with the accompanying drawings.
[0029] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0030] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0031] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity. Example
[0032] See also Figure 1-Figure 5 A polyurethane potting glue processing equipment which is convenient for sampling comprises a reactor 1, a reactor cover 2 is arranged on the top of the reactor 1; a sampling port 3, a sealing cover 4 is arranged on the top of the sampling port 3, a sampling tube 5 for layered sampling in the reactor is arranged at the bottom of the sealing cover 4, and the sampling tube 5 samples the material in layers to ensure the accuracy of the data.
[0033] Among them, the sampling port 3 is connected with the kettle cover 2, and the outer surface of the sampling tube 5 is provided with a rotating handle 6, which is fixedly connected to the sampling tube 5. Sampling can be completed by pulling the rotating handle 6 to rotate the sampling tube 5. The operation is simple and the convenience of sampling is improved.
[0034] It should be further explained that the mechanism at the bottom of the sealing cover 4 can be a fixed connection or a detachable connection to prevent the material from shaking and damaging the sampling tube 5 during the stirring process, and it can be installed and used when it is necessary to extract the material for detection and observation.
[0035] It should be noted that the inner wall of the sampling tube 5 is evenly distributed with spacers 7, and the outer surface diameter of the spacers 7 is equal to the inner wall diameter of the sampling tube 5. The outer surface of the sampling tube 5 is penetrated with a feed inlet 9, and the chamber formed between every two spacers 7 is a storage chamber 8. The storage chamber 8 is connected to the feed inlet 9, and the length of the feed inlet 9 is less than the length of the storage chamber 8. The materials in each storage chamber 8 come from different step heights in the kettle, ensuring the representativeness of the sample and reducing the risk of data distortion.
[0036] Furthermore, a sampling tube 10 is provided at the bottom of the sealing cover 4. The sampling tube 10 is concentric with the sampling tube 15, and the inner wall of the sampling tube 10 fits with the outer surface of the sampling tube 15. A groove 11 is provided through the outer surface of the sampling tube 10, and a clamping groove 12 is provided below the groove 11. The inner wall of the groove 11 is penetrated by a rotating handle 6 fixedly connected to the outer surface of the sampling tube 15. The handle of the rotating handle 6 is clamped in the clamping groove 12. By rotating the rotating handle 6, the feed port 19 is changed from a state of being sealed by the outer surface of the sampling tube 10 to a state of being connected with the feed port 13, ensuring that layered sampling is performed when materials need to be extracted, so that the sample data comprehensively reflects the overall situation of the materials in the reactor 1.
[0037] It should be further explained that a feed port 13 is provided through the outer surface of the sampling tube 10 , and the size of the feed port 13 is consistent with that of the feed port 1 9 , ensuring that the material can pass smoothly during the sampling process, which helps to more fully understand the distribution and properties of the material in the reactor 1 .
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0039] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.
Claims
1. A polyurethane potting glue processing equipment that is convenient for sampling, characterized in that: include: A reaction kettle (1), wherein a kettle cover (2) is arranged on the top of the reaction kettle (1); A sampling port (3), wherein a sealing cover (4) is arranged at the top of the sampling port (3), and a sampling tube (5) for layered sampling in the kettle is arranged at the bottom of the sealing cover (4).
2. The polyurethane potting glue processing equipment convenient for sampling according to claim 1 is characterized in that: The sampling port (3) is connected to the kettle cover (2) through a through hole. The outer surface of the sampling tube 1 (5) is provided with a rotating handle (6), and the rotating handle (6) is fixedly connected to the sampling tube 1 (5).
3. The polyurethane potting glue processing equipment for facilitating sampling according to claim 2 is characterized in that: The inner wall of the sampling tube 1 (5) is provided with spacers (7) distributed at equal intervals, and the outer surface diameter of the spacers (7) is equal to the inner wall diameter of the sampling tube 1 (5).
4. The polyurethane potting glue processing equipment for facilitating sampling according to claim 3 is characterized in that: The outer surface of the sampling tube 1 (5) is provided with a material inlet 1 (9) extending therethrough, and the chamber formed between every two of the spacers (7) is a material storage chamber (8).
5. The polyurethane potting glue processing equipment for facilitating sampling according to claim 4 is characterized in that: The material storage chamber (8) is in communication with the first material inlet (9), and the length of the first material inlet (9) is shorter than the length of the material storage chamber (8).
6. The polyurethane potting glue processing equipment for facilitating sampling according to claim 1 is characterized in that: A sampling tube 2 (10) is arranged at the bottom of the sealing cover (4); the sampling tube 2 (10) is concentric with the sampling tube 1 (5), and the inner wall of the sampling tube 2 (10) is in contact with the outer surface of the sampling tube 1 (5).
7. The polyurethane potting glue processing equipment for facilitating sampling according to claim 6 is characterized in that: A groove (11) is formed through the outer surface of the second sampling tube (10), and a clamping groove (12) is formed below the groove (11).
8. The polyurethane potting glue processing equipment for facilitating sampling according to claim 7 is characterized in that: The inner wall of the groove (11) is penetrated by a rotating handle (6) fixedly connected to the outer surface of the sampling tube (5).
9. The polyurethane potting glue processing equipment for facilitating sampling according to claim 8, characterized in that: The handle of the rotating handle (6) is clamped in the clamping groove (12).
10. The polyurethane potting glue processing equipment for facilitating sampling according to claim 9, characterized in that: The outer surface of the second sampling tube (10) is penetrated by a second feed inlet (13), and the size of the second feed inlet (13) is consistent with that of the first feed inlet (9).