Continuous in-die floating roller feeding mechanism
By adopting a combined structure of elastic floating lower mold plate and roller in the continuous mold, the suspended conveying of aluminum material is achieved, which solves the problem of warping of the material tape head and mold friction, and improves the feeding efficiency and the convenience of the mold.
Patent Information
- Application Number
- CN202421016953.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In continuous molds, the material tape head warps due to material stress release, resulting in the inability to enter the next station, resulting in production interruption and mold damage.
A continuous floating roller feeding mechanism is designed, and the structure of the elastic floating lower mold plate and roller is combined. The suspension conveyance of aluminum material is achieved through the rotation of the roller, reducing friction with the mold surface, and using cylinders and guides The movable plate realizes precise mold clamping and disassembly of upper and lower molds.
It effectively avoids warping of the material tape head and mold damage, improves the continuous feeding efficiency of aluminum materials and the continuous production, and simplifies the mold disassembly and assembly and replacement process.
Smart Images

Figure CN222326466U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of molds, and in particular relates to a continuous in-mold floating roller feeding mechanism. Background Art
[0002] Moulds are various moulds and tools used in industrial production to obtain the required products by methods such as injection moulding, blow moulding, extrusion, die casting or forging, smelting, stamping, etc.; in the mould processing link, the raw material plate needs to be stamped first. The commonly used mould feeding is divided into manual feeding and automatic feeding. In the continuous mould of the prior art, due to the large number of divided plates, after the strips are cut on both sides and in the middle of the material strip, the material head will warp upward due to the stress release of the material, resulting in the material head not being able to enter the guide plate of the next workstation well, resulting in the inability to continue production, damage to the material strip, and even damage to the mould.
[0003] To this end, a floating guide block feeding continuous die with the announcement number "CN211304472U" includes an upper die and a lower die, the lower die includes a lower die base and a lower template, the lower template is provided on the lower die base, floating plates are provided on both sides of the lower template, a guide pin is provided below the floating plate, the guide pin is movably arranged on the lower die base, and a floating plate spring is provided on the guide pin jacket between the floating plate and the lower die base; a movable guide block is provided above the floating plate, the movable guide block is provided with a lower groove, a guide screw is provided in the lower groove, the guide screw includes a nut, a screw rod and a light rod between the nut and the screw rod, and the light rod is movably inserted into the bottom of the lower groove. The fixed block used for guiding materials is changed from the original fixed type to a floating movable guide block, so that the material head of the material belt has enough height to be sent into the feed port, avoiding damage to the material belt and the mold, and ensuring continuous production.
[0004] However, for the above-mentioned floating guide block feeding continuous mold, although the movable guide block has a lateral limiting protrusion and a feed port is formed between the relatively arranged movable guide blocks, so that the material head of the material belt sent from the previous workstation has sufficient height to enter the feed port, avoiding damage to the material belt and the mold and ensuring continued production, there are still the following obvious defects during use: although the movable guide block on the floating plate in the above-mentioned mold can lift the aluminum material without friction with the mold, the continuous stamping and conveying of the aluminum material will cause scratches on the surface of the movable guide block, which will cause the aluminum material to be scratched during the feeding process. Utility Model Content
[0005] The utility model aims to provide a continuous in-mold floating roller feeding mechanism to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a continuous in-mold floating roller feeding mechanism, comprising:
[0007] A lower die, wherein the lower die is provided with a lower die floating plate which is elastically floating and used for floating conveying of aluminum materials, and rollers for continuous stamping and conveying of aluminum materials are provided at both ends of the surface of the lower die floating plate, a buffer cavity is provided at a position of the roller vertically corresponding to the lower die 1, and elastic floating telescopic parts are provided at the four corners of the end of the lower die;
[0008] The upper mold has a guide movable plate at the top of the upper mold for positioning and guiding the upper mold to move up and down. Guide vertical rods are movably penetrated at the four corners of the guide movable plate to guide the sliding of the guide movable plate. A stable top plate is fixed to the inner side surface of the upper end of the guide vertical rod to keep the guide vertical rod vertically stable. A cylinder is provided on the guide movable plate to guide the upper mold to slide up and down.
[0009] Preferably, a mold seat is provided at the bottom of the lower mold, and the four corners of the mold seat end are fixed to the bottom end of the guide vertical rod, so that the mold can maintain sufficient stability during the stamping process and facilitate the guiding positioning of the vertical sliding of the upper mold.
[0010] Preferably, one side of the lower mold and the upper mold is provided with a disassembly mold plate, and the disassembly mold plate is respectively fixed to the bottom surface of the guide movable plate and the end of the mold seat by screws, which can facilitate the disassembly and replacement of the mold body after long-term use of the mold.
[0011] The piston rod of the cylinder is fixed to the end of the guide movable plate, and the stable top plate is fixed to one end of the cylinder body of the cylinder, so that the upper mold can be pneumatically and continuously closed with the lower mold to achieve continuous stamping of aluminum materials.
[0012] Preferably, hidden holes are opened at the four corners of the end of the lower mold, the elastic floating telescopic parts are hidden and fixed in the hidden holes, and one end of the elastic floating telescopic parts is fixed to the bottom side of the lower mold floating plate, so that the lower mold floating plate can demold the aluminum material after stamping, and it is conducive to the smooth transportation of the aluminum material.
[0013] Preferably, a positioning through groove is opened at the center position of the surface of the lower mold floating plate, and strip-shaped through grooves are penetrated on both sides of the surface of the lower mold floating plate, and bearing parts are provided on the two side walls inside the through grooves. The roller is arranged inside the through grooves and is connected to the bearing parts through rotating rods at both ends of the roller, which can speed up the smooth transportation of the aluminum material and reduce the friction between the aluminum material and the mold surface.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows: the continuous in-mold floating roller feeding mechanism, through the elastic floating telescopic part arranged on the lower mold, the lower mold floating plate connected to the elastic floating telescopic part, and the rollers rotatably arranged in the through grooves at both ends of the lower mold floating plate, enables the aluminum material to be separated from the elastic suspension of the lower mold by utilizing the cooperation between the lower mold floating plate and the elastic floating telescopic part during continuous feeding, and allows the aluminum material to maintain smooth continuity during transportation by utilizing the rotation of the rollers, and will not cause the aluminum material to be scratched due to friction with the surface of the lower mold during feeding, and is beneficial to the effect of quickly demolding the stamped aluminum material out of the mold, thereby improving the efficiency of the mold in continuously feeding and stamping the aluminum material.
[0015] By setting a disassembly mold plate on one side of the upper mold and the lower mold, and fixing the disassembly mold plate on the guide movable plate and the mold base respectively by bolts, the upper mold and the lower mold can be replaced and installed arbitrarily by quickly disassembling the disassembly mold plate from the mold base and the guide movable plate when the upper mold and the lower mold are worn during long-term use, and the time for replacing the mold after wear and damage can be shortened, further improving the convenience of the mold in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the mold-matching structure of the lower mold and the upper mold of the utility model;
[0018] Figure 3 This is a schematic diagram of the top view of the structure of the lower mold floating plate of the utility model;
[0019] Figure 4 It is a schematic diagram of the top view structure of the lower mold of the utility model.
[0020] In the figure: 1. lower mold; 2. lower mold floating plate; 3. roller; 4. elastic floating telescopic part; 5. upper mold; 6. guide movable plate; 7. guide vertical rod; 8. stable top plate; 9. cylinder; 10. disassembly and assembly of mold plate; 11. mold base; 12. hidden hole; 13. positioning through groove; 14. through groove; 15. bearing part; 16. buffer cavity. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: a continuous in-mold floating roller feeding mechanism, comprising:
[0023] The lower die 1 is provided with a lower die floating plate 2 which is elastically floating and used for floating conveying of aluminum material. The lower die floating plate 2 is suspended at the end of the lower die 1, which is beneficial to demoulding and floating feeding of the aluminum material, reducing the problem of scratches on the lower die 1 and the aluminum material. Rollers 3 for continuous stamping and conveying of the aluminum material are provided at both ends of the surface of the lower die floating plate 2. The rotation of the rollers 3 enables the aluminum material to be conveyed at the suspended end of the lower die 1, and the aluminum material can be suspended for feeding as long as the upper die 5 is away from the lower die 1. A buffer cavity 16 is provided at the position of the roller 3 perpendicular to the lower die 1, so that after the lower die floating plate 2 contacts the lower die 1, the bottom of the roller 3 will not collide with the surface of the lower die 1 and be damaged, so as to achieve the buffering effect of the roller 3. Elastic floating telescopic parts 4 are provided at the four corners of the end of the lower die 1, so that after the upper die 5 and the lower die 1 are closed, the lower die floating plate 2 is moved down to shrink the elastic floating telescopic parts 4.
[0024] The upper mold 5, the top of the upper mold 5 is provided with a guide movable plate 6 for positioning and guiding the upper mold 5 to move up and down. The guide movable plate 6 is vertically guided and slided under the directional fixation of the guide vertical rod 7 to ensure the stability of the vertical sliding of the guide movable plate 6. The four corners of the guide movable plate 6 are movably penetrated with guide vertical rods 7 for guiding the sliding of the guide movable plate 6, so that the guide movable plate 6 can slide vertically stably and will not allow the upper mold 5 to deviate during the vertical sliding. A stable top plate 8 is fixed to the inner side surface of the upper end of the guide vertical rod 7 to keep the guide vertical rod 7 vertically stable, which is beneficial to fix the top of the guide vertical rod 7 and strengthen the vertical firmness of the guide vertical rod 7. The guide movable plate 6 is provided with a cylinder 9 for guiding the upper mold 5 to slide up and down. The cylinder 9 pushes the guide movable plate 6 to move vertically up and down so that the upper mold 5 and the lower mold 1 are accurately molded to perform accurate stamping of the aluminum material.
[0025] A mold seat 11 is provided at the bottom of the lower mold 1, which can fix the continuous mold at the position where the feeding end is required, and the four corners of the end of the mold seat 11 are fixed to the bottom end of the guide upright 7, so that the fixation of the bottom end of the guide upright 7 can play a role in stabilizing the guide movable plate 6. A disassembly mold plate 10 is provided on one side of the lower mold 1 and the upper mold 5, which can make the continuous mold be replaced with a new continuous mold by simple operation after wear, so that there is no need to replace the entire continuous mold, thereby reducing the use cost of the continuous mold, and the disassembly mold plate 10 is fixed to the bottom surface of the guide movable plate 6 and the end of the mold seat 11 by screws, which is conducive to the disassembly and replacement of the upper mold 5 and the lower mold 1, reducing the replacement of the entire mold, the piston rod of the cylinder 9 is fixed to the end of the guide movable plate 6, and the stabilizing top plate 8 is fixed to one end of the cylinder body of the cylinder 9, so as to realize the guided vertical sliding of the guide movable plate 6 and ensure the stability of the upper mold 5.
[0026] Hidden holes 12 are provided at the four corners of the end of the lower mold 1, and the elastic floating telescopic member 4 can be hidden and installed in the hidden hole 12, so that the lower mold floating plate 2 can be pressed on the lower mold 1 after the elastic floating telescopic member 4 is contracted, and the lower mold floating plate 2 is elastically floated by using the reset elasticity to keep the aluminum material away from the lower mold 1. The elastic floating telescopic member 4 is hidden and fixed in the hidden hole 12, so that the elastic floating telescopic member 4 is more firmly and stably in the hidden hole 12, and one end of the elastic floating telescopic member 4 is fixed to the bottom side of the lower mold floating plate 2, so that the lower mold floating plate 2 can lift and suspend the aluminum material, reducing the aluminum The material is scratched, a positioning groove 13 is opened at the center of the surface of the lower mold floating plate 2, which can make the lower mold floating plate 2 move down and be positioned on the stamping core of the lower mold 1 by using the positioning groove 13, and strip-shaped through grooves 14 are penetrated on both sides of the surface of the lower mold floating plate 2, so that the roller 3 is rotated inside the through groove 14 to transport the aluminum material, and bearings 15 are provided on both side walls inside the through groove 14. The roller 3 is arranged inside the through groove 14 and is connected to the bearing 15 through the rotating rods at both ends of the roller 3. The rotation of the roller 3 can make the aluminum material suspended and transported, thereby reducing the friction with the surface of the lower mold floating plate 2.
[0027] Specifically, when in use, firstly, the aluminum material is fed through the elastically suspended lower die floating plate 2 on the lower die 1, and the aluminum material being fed is suspended and transported by the roller 3 to reduce the friction and scratches with the surface of the lower die 1 during feeding. At this time, the cylinder 9 pushes the guide movable plate 6 to move downward on the guide vertical rod 7, and the downward movement of the guide movable plate 6 drives the upper die 5 to move downward to close the die with the lower die 1 for stamping. At the same time, the downward movement of the upper die 5 pushes the lower die floating plate 2 to move downward, and the elastic floating telescopic member 4 is retracted to the hidden hole 12, so that the lower die floating plate 2 contacts and fits the surface of the lower die, and the groove 14 passes through the bearing member 1 5, the bottom of the rotating roller 3 enters into the buffer chamber 16, so that the upper die 5 can punch the aluminum material fed on the lower die floating plate 2. After the punching is completed, the upper die 5 quickly moves up, and the elastic floating telescopic member 4 extends upward to lift the lower die floating plate 2 and suspend it on the vertical upper end of the lower die 1, so that the aluminum material can be kept away from the lower die 1 and continue to be conveyed by the roller 3, which can reduce the problem of friction and scratches between the aluminum material and the lower die 1 and the lower die floating plate 2. In addition, through the continuous punching of the mold, the aluminum material is continuously fed into the lower die 1 through the rotating roller 3, thereby improving the quality of the aluminum material conveying and the feeding efficiency.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A continuous in-mold floating roller feeding mechanism, characterized in that: include: A lower die (1), wherein the lower die (1) is provided with a lower die floating plate (2) which is elastically floating and used for floating and conveying aluminum materials, and rollers (3) for continuously stamping and conveying aluminum materials are provided at both ends of the surface of the lower die floating plate (2), a buffer cavity (16) is provided at a position of the roller (3) vertically corresponding to the lower die (1), and elastic floating telescopic parts (4) are provided at four corners of the end of the lower die (1); An upper mold (5) is provided at the top of the upper mold (5) with a guide movable plate (6) for guiding the upper mold (5) to move up and down for positioning, four corners of the guide movable plate (6) are movably penetrated with guide vertical rods (7) for guiding the guide movable plate (6) to slide, a stabilizing top plate (8) is fixed to the inner side surface of the upper end of the guide vertical rod (7) for keeping the guide vertical rod (7) vertically stable, and a cylinder (9) is provided on the guide movable plate (6) for guiding the upper mold (5) to slide up and down.
2. A continuous in-mold floating roller feeding mechanism according to claim 1, characterized in that: A mold base (11) is provided at the bottom of the lower mold (1), and four corners of the end of the mold base (11) are fixed to the bottom end of the guide vertical rod (7).
3. A continuous in-mold floating roller feeding mechanism according to claim 1, characterized in that: A disassembly mold plate (10) is provided on one side of the lower mold (1) and the upper mold (5), and the disassembly mold plate (10) is respectively fixed to the bottom surface of the guide movable plate (6) and the end of the mold seat (11) by screws.
4. A continuous in-mold floating roller feeding mechanism according to claim 1, characterized in that: The piston rod of the cylinder (9) is fixed to the end of the guide movable plate (6), and the stabilizing top plate (8) is fixed to one end of the cylinder body of the cylinder (9).
5. The continuous in-mold floating roller feeding mechanism according to claim 1, characterized in that: Hidden holes (12) are provided at four corners of the end of the lower mold (1), the elastic floating telescopic member (4) is hidden and fixed in the hidden hole (12), and one end of the elastic floating telescopic member (4) is fixed to the bottom side of the lower mold floating plate (2).
6. A continuous in-mold floating roller feeding mechanism according to claim 1, characterized in that: A positioning through groove (13) is provided at the center of the surface of the lower mold floating plate (2), and strip-shaped through grooves (14) are provided on both sides of the surface of the lower mold floating plate (2). Bearing components (15) are provided on both side walls inside the through groove (14), and the roller (3) is arranged inside the through groove (14) and is connected to the bearing component (15) through rotating rods at both ends of the roller (3).
Citation Information
Patent Citations
Floating type guide block feeding continuous die
CN211304472U