Forming die in semi-solid metal cavity
By designing an adjustable cavity clamping device and electromagnetic and screw systems, combined with a cooling cavity, the problem of high cost of semi-solid mold design and manufacturing is solved, the compatibility and processing efficiency of the mold are improved, and the clamping is achieved with high precision Hold and fast to shape.
Patent Information
- Application Number
- CN202420569973.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing semi-solid mold design and manufacturing costs are high, and die-cast heads and cavity are required to be made separately for different models and processing needs, resulting in high mold design and manufacturing costs.
A semi-solid metal cavity mold is designed, including a mold seat, a mold frame, a mold cover and a cavity. The mold cover is movably connected to the mold frame. The mold head fastener is equipped with a cylinder, and the cavity fastener can be used. Adjustment, clamping and fastening of the mold is achieved through electromagnetic tracks and screws, and a cooling chamber is provided to accelerate metal shaping.
Through adjustable cavity clamping devices and replaceable die-casting head devices, mold compatibility and processing efficiency are improved, mold design and manufacturing costs are reduced, and high-precision clamping is achieved through electromagnetic and screw systems. The cooling chamber speeds up the metal setting process.
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Figure CN222326668U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of semi-solid forming dies, in particular to a semi-solid metal cavity forming die. Background Art
[0002] Semi-solid molds are important tools for semi-solid metal processing. Semi-solid metal processing technology is a technology that stirs liquid metal when it solidifies, then obtains a slurry with a solid phase component of about 50% or even higher at a certain cooling rate, and forms the slurry by die casting. There are two main processes for semi-solid die casting: rheoforming process and thixoforming process. The rheoforming process is to feed the liquid metal into a specially designed injection molding barrel, and the spiral device applies shear to cool it into a semi-solid slurry, and then die casting. The thixoforming process is to feed solid metal particles or debris into a spiral injection molding machine, and die-cast the semi-solid metal particles under heating and shearing conditions.
[0003] Therefore, based on the better fluidity of semi-solid materials, semi-solid molds are mostly manufactured by die casting. However, the die-casting head and the cavity are fixed on the upper mold and the lower mold respectively. For molds of different models and different processing requirements, the new mold product needs to produce an upper mold connected to the die-casting head and a lower mold connected to the cavity. This leads to higher mold design and mold manufacturing costs for new products, and there is room for improvement. Summary of the invention
[0004] The utility model aims to provide a semi-solid metal cavity forming die to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a semi-solid metal cavity forming mold, comprising a mold base, a mold frame, a mold cover and a cavity, the mold base is fixedly connected to the mold frame, the mold cover is movably connected to the mold frame, one side of the mold frame is fixedly connected with a cavity fastener, one side of the mold cover is provided with a die head fastener, the cavity fastener is provided with an adjustable cavity clamp, the cavity clamp is movably connected to the cavity, and the die head fastener is provided with a cylinder that can clamp the die casting head of the mold.
[0006] As a further solution of the utility model: an electromagnetic track is fixedly connected to one side of the interior of the mold cover, a die head fastener is arranged inside the electromagnetic track, the die head fastener includes a cylinder, a contact head and a connecting plate, an electromagnetic block is arranged inside the electromagnetic track, the connecting plate is fixedly connected to the electromagnetic block, the cylinder is fixedly connected to the connecting plate, and the output end of the cylinder is fixedly connected to the contact head through the connecting plate.
[0007] As a further solution of the utility model: the cavity fastener includes a screw seat, a screw rod and a cavity clamp, the screw seat is fixedly connected to the mold frame, the screw rod is threadedly connected to the screw seat, and one end of the screw rod is movably connected to the cavity clamp.
[0008] As a further solution of the utility model: a spring is fixedly connected to one end of the screw rod, a mating head is arranged at one end of the screw rod away from the screw rod, and the cavity clamp is movably connected to the spring via the mating head.
[0009] As a further solution of the utility model: it comprises a cooling cavity, which is arranged inside the mold base and the mold frame, and the cooling cavity is provided with a cavity for accommodating cooling water.
[0010] As a further solution of the utility model: the mating head is a mortise and tenon structure, and the mortise and tenon structure assembles and connects the cavity clamp and the spring by expansion connection.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. On one hand, a die head fastener is provided on one side of the mold cover and a cylinder for clamping the die casting head of the mold is provided inside the die head fastener. On the other hand, a cavity fastener for clamping the cavity is provided on the periphery of the mold frame and the cavity is movably connected to the mold frame. Therefore, during the processing of the semi-solid mold, different types of cavities can be clamped by adjusting the position of the cavity clamp. At the same time, the contact head is driven by the cylinder to move to clamp the die casting head device of the mold. The compatibility of processing is achieved through the replaceable die casting head device and the replaceable cavity expandable device.
[0013] 2. In the process of realizing the electromagnetic block driving the die head fastener to move, a power supply and a soft iron block are installed inside the electromagnetic block. The outer circumference of the soft iron block is wrapped with a coil electrically connected to the power supply. The electromagnetic block and the electromagnetic track are controlled by the power switch to absorb and release the adjustment;
[0014] 3. One end of the screw is movably connected to the cavity clamp, and the cavity clamp is movably connected to the cavity. Therefore, rotating the screw can drive the cavity clamp to approach the cavity. By continuously rotating, the screw can tighten the cavity. Figure 1 The cavity fasteners are distributed in a circular array on the periphery of the mold frame with the geometric center of the equipment as the baseline. Therefore, the cavity is fixed by the continuous rotation of four groups of cavity fasteners, which can not only stably clamp the cavity for use, but also ensure the clamping position and accuracy of the cavity, and achieve good clamping effect.
[0015] 4. The mating head has a mortise and tenon structure at both ends. The cavity clamp and the spring can be separated through the mortise and tenon connection of the mating head. When the cavity clamp is damaged, the cavity clamp can be replaced, which is convenient and quick.
[0016] 5. The cavity clamp can be a multi-layer structure, with a spring in the middle and a cushion-magnet-cushion structure on the side of the spring close to the cavity. The cushion is a buffer during the clamping process, and the magnet has a certain adsorption effect on the cavity and improves the clamping stability of the cavity clamp on the cavity;
[0017] 6. The cooling cavity is arranged between the mold base and the mold frame, and the cooling cavity accommodates the mold cavity. After the mold cavity processing is completed, cooling water can be added into the cooling cavity to help the semi-solid metal inside the mold cavity to accelerate the shaping and improve the processing efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the die head fastener in the embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the cavity fastener in the embodiment of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the cooling chamber in the embodiment of the utility model;
[0022] In the figure: 1. mold base; 2. mold frame; 3. mold cover; 4. cavity; 5. cooling cavity; 6. cavity fastener; 61. screw seat; 62. screw; 63. cavity clamp; 64. spring; 65. mating head; 7. electromagnetic track; 71. electromagnetic block; 8. die head fastener; 81. cylinder; 82. contact head; 83. connecting plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0025] In an embodiment of the utility model, a semi-solid metal cavity forming mold comprises a mold base 1, a mold frame 2, a mold cover 3 and a cavity 4, wherein the mold base 1 is fixedly connected to the mold frame 2, the mold cover 3 is movably connected to the mold frame 2, a cavity fastener 6 is fixedly connected to one side of the mold frame 2, the cavity fastener 6 comprises a screw seat 61, a screw 62 and a cavity clamp 63, the screw seat 61 is fixedly connected to the mold frame 2, the screw 62 is screwed to the screw seat 61, one end of the screw 62 is movably connected to the cavity clamp 63, a die head fastener 8 is provided on one side of the mold cover 3, the die head fastener 8 comprises a cylinder 81, a contact head 82 and a connecting plate 83, an electromagnetic block 71 is provided inside the electromagnetic track 7, the connecting plate 83 is fixedly connected to the electromagnetic block 71, the cylinder 81 is fixedly connected to the connecting plate 83, and the output end of the cylinder 81 passes through the connecting plate 83 and is fixedly connected to the contact head 82. The cavity fastener 6 is provided with an adjustable cavity clamp 63, and the cavity clamp 63 is movably connected to the cavity 4. The die head fastener 8 is provided with a cylinder 81 that can clamp the die casting head of the mold, see Figure 1 and Figure 2 On the one hand, a die head fastener 8 is provided on one side of the mold cover 3, and a cylinder 81 for clamping the die-casting head of the mold is provided inside the die head fastener 8. On the other hand, a cavity fastener 6 for clamping the cavity 4 is provided on the outer periphery of the mold frame 2, and the cavity 4 is movably connected to the mold frame 2. Therefore, during the processing of the semi-solid mold, different types of cavities 4 can be clamped by adjusting the position of the cavity clamp 63. At the same time, the contact head 82 is driven by the cylinder 81 to move to clamp the die-casting head device of the mold, and the compatibility of the processing is achieved through the replaceable die-casting head device and the replaceable cavity expandable device.
[0026] As a further solution of the utility model: an electromagnetic track 7 is fixedly connected to one side of the interior of the mold cover 3, a die head fastener 8 is arranged inside the electromagnetic track 7, and the die head fastener 8 includes a cylinder 81, a contact head 82 and a connecting plate 83, an electromagnetic block 71 is arranged inside the electromagnetic track 7, the connecting plate 83 is fixedly connected to the electromagnetic block 71, the cylinder 81 is fixedly connected to the connecting plate 83, and the output end of the cylinder 81 passes through the connecting plate 83 and is fixedly connected to the contact head 82.
[0027] As other embodiments of the present invention: please refer to Figure 2 In the process of realizing that the electromagnetic block 71 drives the die head fastener 8 to move, a power supply and a soft iron block are installed inside the electromagnetic block 71. The outer periphery of the soft iron block is wound with a coil electrically connected to the power supply. The electromagnetic block 71 and the electromagnetic track 7 are controlled by the power switch to absorb and release the adjustment. Specifically,
[0028] When the power switch is turned on, the coil is energized and the soft iron generates magnetism, so that the electromagnetic block 71 also has magnetism, thereby controlling the fixation of the electromagnetic block 71 and the electromagnetic track 7;
[0029] When the power switch is turned off, the coil is de-energized and the soft iron loses its magnetism, thereby controlling the relative movement of the electromagnetic block 71 and the electromagnetic track 7 .
[0030] Therefore, the prepared die casting head can be placed Figure 1 The die casting head is then clamped and fixed by the contact head 82 driven by the cylinder 81, and the cavity fastener 6 can be matched to clamp the cavity to work.
[0031] As a further solution of the utility model: the cavity fastener 6 includes a screw seat 61, a screw rod 62 and a cavity clamp 63, the screw seat 61 is fixedly connected to the mold frame 2, the screw rod 62 is threadedly connected to the screw seat 61, and one end of the screw rod 62 is movably connected to the cavity clamp 63.
[0032] As other embodiments of the present invention: please refer to Figure 2 and Figure 3 One end of the screw rod 62 is movably connected to the cavity clamp 63, and the cavity clamp 63 is movably connected to the cavity 4, so rotating the screw rod 62 can drive the cavity clamp 63 to approach the cavity 4, and the screw rod 62 can tighten the cavity 4 by continuous rotation, and Figure 1 The cavity fasteners 6 are distributed in a circular array on the periphery of the mold frame 2 with the geometric center of the equipment as the baseline. Therefore, the cavity 4 is fixed by the continuous rotation of four groups of cavity fasteners 6, which not only can stably clamp the cavity 4 for use, but also can ensure the clamping position and accuracy of the cavity 4, and the clamping effect is good.
[0033] As a further solution of the utility model: one end of the screw rod 62 is fixedly connected with a spring 64, and the end of the screw rod 62 away from the screw rod 62 is provided with a mating head 65, and the cavity clamp 63 is movably connected with the spring 64 through the mating head 65, and the mating head 65 is a mortise and tenon structure, and the mortise and tenon structure assembles and connects the cavity clamp 63 and the spring 64 by expansion connection.
[0034] As other embodiments of the present invention: please refer to Figure 3 The mating head 65 is a mortise and tenon structure with mortise and tenon joints at both ends. The cavity clip 63 and the spring 64 can be separated by the mortise and tenon joints of the mating head 65. When the cavity clip 63 is damaged, the cavity clip 63 can be replaced, which is convenient and quick.
[0035] As other embodiments of the utility model: the cavity clamp 63 can be set up as a multi-layer structure, with a spring in the middle, and the side of the spring close to the cavity 4 is a cushion-magnet-cushion structure. The cushion is a buffer during the clamping process, and the magnet has a certain adsorption effect on the cavity 4 and improves the clamping stability of the cavity clamp 63 on the cavity 4.
[0036] As a further solution of the utility model: comprising a cooling cavity 5, the cooling cavity 5 is arranged inside the mold base 1 and the mold frame 2, and a cavity for accommodating cooling water is opened inside the cooling cavity 5.
[0037] As other embodiments of the present invention: please refer to Figure 1 The cooling cavity 5 is arranged between the mold base 1 and the mold frame 2, and the cooling cavity 5 accommodates the cavity 4. After the cavity 4 is processed, cooling water can be added into the cooling cavity 5 to help the semi-solid metal in the cavity 4 to accelerate the shaping and improve the processing efficiency of the device.
[0038] The working principle of the utility model is: on the one hand, a die head fastener 8 is provided on one side of the mold cover 3 and a cylinder 81 which can clamp the die-casting head of the mold is provided inside the die head fastener 8; on the other hand, a cavity fastener 6 for clamping the cavity 4 is provided on the periphery of the mold frame 2 and the cavity 4 is movably connected to the mold frame 2; therefore, during the processing of the semi-solid mold, different types of cavities 4 can be clamped by adjusting the position of the cavity clamp 63; at the same time, the contact head 82 is driven by the cylinder 81 to move and clamp the die-casting head device of the mold; and the compatibility of the processing is achieved through the replaceable die-casting head device and the replaceable cavity expandable device.
[0039] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A semi-solid metal mold cavity forming mold, characterized in that: The mold base (1) comprises a mold base (1), a mold frame (2), a mold cover (3) and a mold cavity (4), wherein the mold base (1) is fixedly connected to the mold frame (2), the mold cover (3) is movably connected to the mold frame (2), one side of the mold frame (2) is fixedly connected to a mold cavity fastener (6), one side of the mold cover (3) is provided with a mold head fastener (8), an adjustable mold cavity clamp (63) is provided in the mold cavity fastener (6), the mold cavity clamp (63) is movably connected to the mold cavity (4), and a cylinder (81) capable of clamping a mold die-casting head is provided in the mold head fastener (8).
2. A semi-solid metal mold cavity forming mold according to claim 1, characterized in that: An electromagnetic track (7) is fixedly connected to one side of the interior of the mold cover (3); a die head fastener (8) is arranged inside the electromagnetic track (7); the die head fastener (8) comprises a cylinder (81), a contact head (82) and a connecting plate (83); an electromagnetic block (71) is arranged inside the electromagnetic track (7); the connecting plate (83) is fixedly connected to the electromagnetic block (71); the cylinder (81) is fixedly connected to the connecting plate (83); and an output end of the cylinder (81) passes through the connecting plate (83) and is fixedly connected to the contact head (82).
3. A semi-solid metal mold cavity forming mold according to claim 1, characterized in that: The cavity fastener (6) comprises a screw seat (61), a screw rod (62) and a cavity clamp (63); the screw seat (61) is fixedly connected to the mold frame (2); the screw rod (62) is threadedly connected to the screw seat (61); and one end of the screw rod (62) is movably connected to the cavity clamp (63).
4. A semi-solid metal cavity forming mold according to claim 3, characterized in that: One end of the screw rod (62) is fixedly connected to a spring (64), and an end of the screw rod (62) away from the screw rod (62) is provided with a mating head (65), and the cavity clamp (63) is movably connected to the spring (64) via the mating head (65).
5. A semi-solid metal mold cavity forming die according to claim 4, characterized in that: It comprises a cooling cavity (5), wherein the cooling cavity (5) is arranged inside the mold base (1) and the mold frame (2), and a cavity for accommodating cooling water is provided inside the cooling cavity (5).
6. A semi-solid metal cavity forming mold according to claim 4, characterized in that: The mating head (65) is a mortise and tenon structure, and the mortise and tenon structure assembles and connects the cavity clamp (63) and the spring (64) by means of expansion connection.