Welding device for electrical contact machining procedure
By designing the welding device of the rotating seat and electric telescopic rod, the problem of multi-angle processing of complex shapes of electrical contacts is solved, and the 360-degree vertical rotation and multi-angle adjustment of electrical contacts is realized, which simplifies welding operations and improves processing efficiency and flexibility.
Patent Information
- Application Number
- CN202420529066.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-19
AI Technical Summary
Existing electrical contact welding fixtures cannot adapt to the multi-angle processing of complex shapes of electrical contacts. They need to be disassembled and reinstalled to achieve processing at different locations, resulting in inconvenient operation.
A welding device including a base, a rotating seat, a clamping mechanism and an electric telescopic rod is designed to achieve 360-degree vertical rotation of the electrical contacts through the rotating seat and the electric telescopic rod, and pass through the first and second rotating shafts and clamping blocks. Achieve multi-angle adjustment to facilitate welding processing in different locations.
Multi-angle adjustment of electrical contacts and 360-degree vertical rotation are realized, welding operations are simplified, the necessity of disassembly and reinstallation is avoided, and processing efficiency and flexibility are improved.
Smart Images

Figure CN222327054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric contact processing and welding, in particular to a welding device for an electric contact processing procedure. Background Art
[0002] The contact is one of the key components of the switchgear. According to the structure and working characteristics, it can be divided into three categories: breakable contact, sliding contact and fixed contact. The main performance and life of the switchgear depend to a large extent on the quality of the contact material. The contact material is usually required to have good conductivity, low contact resistance, high resistance to fusion welding, high resistance to arc erosion and resistance to material transfer. For vacuum contact materials, it is also required to have a small cutoff value, high pressure resistance and high breaking capacity. The microstructure of the contact material has an important influence on its macroscopic performance. The electrical properties of the contact material, such as resistance to fusion welding, arc ablation resistance and pressure resistance, are not only related to the composition of the contact material, but also to the size of the grains of the constituent materials.
[0003] After extensive searching, it was found that: China Utility Model Patent Column: Publication No. CN217316592U is an electric contact welding fixture, which can quickly clamp the electric contact to facilitate welding operations. At the same time, the shape of the clamp can be changed according to the shape of the electric contact to facilitate clamping. Although this patent can achieve the clamping and fixing of the electric contact, the shape of the electric contact is complex, and the processing operations after clamping are often not on the same plane. Therefore, it is necessary to rotate the angle during operation to adapt to processing in different positions. The device cannot rotate and needs to be disassembled and reinstalled before processing. Therefore, there are certain disadvantages in actual use. Utility Model Content
[0004] The purpose of the utility model is to provide a welding device for an electric contact processing procedure, which solves the problem in the prior art that the electric contacts have complex shapes and the processing operations after clamping are often not on the same plane. Therefore, during operation, they need to be rotated at an angle to adapt to processing at different positions. However, the device cannot be rotated and needs to be disassembled and reinstalled before processing. Therefore, there are certain disadvantages in actual use.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A welding device for an electric contact processing procedure comprises a base, the surface of the base is rotatably connected to a rotating seat, the surface of the rotating seat is provided with a clamping mechanism for clamping the electric contact, the clamping mechanism comprises a first slide bar and a second slide bar, the first slide bar and the second slide bar are both slidably connected to the rotating seat, a pad is provided on the surface of the rotating seat, the pad is located between the first slide bar and the second slide bar, a support rod is fixedly installed on the side wall of the base, and the port of the support rod is provided with a slot for engaging a welding gun.
[0007] Preferably, a receiving groove is provided on the surface of the rotating seat at a position relative to the cushion block, an electric telescopic rod is fixedly installed inside the receiving groove, and an output end port of the electric telescopic rod is fixedly connected to the cushion block.
[0008] Preferably, the internal rotation of the rotating seat is connected to a screw rod, and the screw rod is provided with two sections of opposite threads with its midpoint as the dividing line, the first sliding rod and the second sliding rod are respectively threadedly connected to the two ends of the screw rod, and the internal part of the rotating seat is fixedly installed with a second motor, and the output shaft port of the second motor is fixedly connected to the screw rod.
[0009] Preferably, the surfaces of the first sliding rod and the second sliding rod are respectively rotatably penetrated by the first rotating shaft and the second rotating shaft, and the ends of the first rotating shaft and the second rotating shaft close to each other are fixedly installed with clamping blocks, and the ends of the two clamping blocks close to each other are provided with clamping grooves, and rubber pads are fixedly installed inside the clamping grooves, and the side wall of the first sliding rod is fixedly installed with a third motor, and the output shaft port of the third motor is fixedly connected to the first rotating shaft.
[0010] Preferably, a round block is fixedly installed on the end of the second rotating shaft away from the clamping block, a torsion spring is sleeved on the surface of the second rotating shaft, a circular groove is opened on the surface of the second sliding rod, the torsion spring and the round block are both arranged inside the circular groove, and the two ends of the torsion spring are fixedly connected to the round block and the circular groove respectively.
[0011] Preferably, a first motor is fixedly installed inside the base, and an output shaft port of the first motor is fixedly connected to the rotating seat.
[0012] Preferably, an embedding groove matching the size and shape of the electric contact is provided at the center of the surface of the cushion block, and grooves matching the size of the clamping block are provided at positions on both sides of the embedding groove.
[0013] The utility model has at least the following beneficial effects:
[0014] By setting a cushion block, an electric telescopic rod, a first sliding rod, a second sliding rod, and a rotatable first and second rotating shafts on the first and second sliding rods, the electric contact is clamped on the clamping block at the ends of the first and second rotating shafts, so that the second motor can be used to drive the first rotating shaft to achieve a 360-degree vertical rotation of the entire electric contact, and the rotating seat can also be rotated, thereby facilitating multi-angle adjustment of the electric contact to adapt to welding processing operations in different positions. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a cross-sectional view of the base of the utility model;
[0018] Figure 3 This is a cross-sectional view of the rotating seat of the utility model;
[0019] Figure 4 This is a cross-sectional view of the second slide bar of the utility model.
[0020] In the figure: 1. base; 2. support rod; 3. rotating seat; 4. cushion block; 5. electric telescopic rod; 6. groove; 7. embedding groove; 8. first motor; 9. second motor; 10. screw rod; 11. third motor; 12. first slide bar; 13. first rotating shaft; 14. rubber pad; 15. clamping block; 16. second rotating shaft; 17. torsion spring; 18. round block; 19. second slide bar. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0024] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0025] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] Reference Figure 1-4A welding device for an electric contact processing procedure comprises a base 1, the surface of the base 1 is rotatably connected with a rotating seat 3, the surface of the rotating seat 3 is provided with a clamping mechanism for clamping the electric contact, the clamping mechanism comprises a first slide bar 12 and a second slide bar 19, the first slide bar 12 and the second slide bar 19 are both slidably connected with the rotating seat 3, a pad 4 is provided on the surface of the rotating seat 3, the pad 4 is located between the first slide bar 12 and the second slide bar 19, a support rod 2 is fixedly installed on the side wall of the base 1, and a slot for engaging a welding gun is provided at the port of the support rod 2, the pad 4 adapted to the contact is installed on the rotating seat 3, and in the welding processing clamping process, the pad 4 is first moved out of the top of the rotating seat 3, and the pad 4 is moved The electric contact is placed on the cushion block 4, and then the first slide bar 12 and the second slide bar 19 are brought close to each other, so that the first slide bar 12 and the second slide bar 19 clamp and fix the electric contact. After fixation, the cushion block 4 is moved to the inside of the rotating seat 3, so that the electric contact is only clamped by the first slide bar 12 and the second slide bar 19, so that it is in a suspended state, thereby facilitating the subsequent rotation operation of the electric contact. At the same time, the rotating seat 3 is rotatably installed on the base 1, so that the electric contact can be rotated in the horizontal direction. The welding gun during the welding process can be placed by the set support rod 2, avoiding the welding gun being placed directly on the workbench or other positions during the welding process, which may cause difficulty in taking or damage to the welding gun.
[0027] Furthermore, a receiving groove is provided on the surface of the rotating seat 3 relative to the position of the cushion block 4, and an electric telescopic rod 5 is fixedly installed inside the receiving groove. The output port of the electric telescopic rod 5 is fixedly connected to the cushion block 4, and the cushion block 4 uses the electric telescopic rod 5 to achieve vertical movement. Therefore, after the electric contact is clamped by the first sliding bar 12 and the second sliding bar 19, the electric telescopic rod 5 can drive the cushion block 4 to move into the receiving groove, thereby avoiding the existence of the cushion block 4 affecting the rotation of the electric contact.
[0028] Furthermore, the internal rotation of the rotating seat 3 is connected with a screw rod 10, and the screw rod 10 is provided with two sections of opposite threads with its midpoint as the dividing line. The first slide bar 12 and the second slide bar 19 are respectively threadedly connected to the two ends of the screw rod 10, and the internal part of the rotating seat 3 is fixedly installed with a second motor 9, and the output shaft port of the second motor 9 is fixedly connected to the screw rod 10. When the second motor 9 is started, the second motor 9 drives the screw rod 10 to rotate, and the screw rod 10 drives the first slide bar 12 and the second slide bar 19 to move in relative directions, so that the electric contacts can be clamped.
[0029] Furthermore, the surfaces of the first slide bar 12 and the second slide bar 19 are respectively rotatably penetrated by the first rotating shaft 13 and the second rotating shaft 16, and the ends of the first rotating shaft 13 and the second rotating shaft 16 close to each other are fixedly installed with clamping blocks 15, and the ends of the two clamping blocks 15 close to each other are provided with clamping grooves, and the inside of the clamping grooves is fixedly installed with rubber pads 14, and the side wall of the first slide bar 12 is fixedly installed with the third motor 11, and the output shaft port of the third motor 11 is fixedly connected to the first rotating shaft 13, and the first rotating shaft 13 and the second rotating shaft are rotatably arranged on the first slide bar 12 and the second slide bar 19. 16, the clamping blocks 15 at the ends of the first rotating shaft 13 and the second rotating shaft 16 are used to clamp the electric contacts, so the first rotating shaft 13 and the second rotating shaft 16 can be used to rotate the electric contacts after clamping. Specifically, the third motor 11 is used to drive the first rotating shaft 13 to rotate, the first rotating shaft 13 drives the clamping blocks 15 at the ends to rotate, the clamping blocks 15 drive the electric contacts to rotate, and the second rotating shaft 16 and the clamping blocks 15 at the ends have no power drive, so they rotate directly following the rotation of the electric contacts, thereby facilitating the vertical rotation of the electric contacts by 360 degrees.
[0030] Furthermore, a round block 18 is fixedly installed at one end of the second rotating shaft 16 away from the clamping block 15, a torsion spring 17 is sleeved on the surface of the second rotating shaft 16, a circular groove is opened on the surface of the second sliding rod 19, the torsion spring 17 and the round block 18 are both arranged inside the circular groove, and the two ends of the torsion spring 17 are fixedly connected to the round block 18 and the circular groove respectively. The torsion spring 17 is arranged on the second rotating shaft 16, so when the clamping block 15 and the second rotating shaft 16 are not subjected to force, the torsion spring 17 can be used to make the clamping block 15 automatically rotate to a horizontal state and then stop, so as to facilitate the removal of the electric contact, and the subsequent clamping and fixing operation of the electric contact can be realized without manually rotating the second rotating shaft 16.
[0031] Furthermore, a first motor 8 is fixedly installed inside the base 1, and an output shaft port of the first motor 8 is fixedly connected to the rotating base 3. By setting the first motor 8, the rotating base 3 can be driven to rotate, thereby realizing a 360-degree rotation in the horizontal direction.
[0032] Furthermore, an embedding groove 7 matching the size and shape of the electric contact is provided at the center of the surface of the pad 4, and grooves 6 matching the size of the clamping block 15 are provided on the surface of the pad 4 at positions on both sides of the embedding groove 7. The embedding groove 7 provided on the pad 4 can place the electric contact directly in the embedding groove 7, thereby facilitating the positioning of the electric contact, and then the two clamping blocks 15 are brought close to each other, and the two clamping blocks 15 just enter the two grooves 6 to clamp the electric contact, and then the pad 4 is moved downward to disengage the electric contact from the embedding groove 7.
[0033] In summary, the pad 4 adapted to the contact is installed on the rotating seat 3. During the welding processing clamping process, the pad 4 is first moved out of the top of the rotating seat 3, and the electric contact is placed on the pad 4. Then the first slide bar 12 and the second slide bar 19 are brought close to each other, so that the first slide bar 12 and the second slide bar 19 clamp and fix the electric contact. After fixing, the pad 4 is moved to the inside of the rotating seat 3, so that the electric contact is only clamped by the first slide bar 12 and the second slide bar 19, so that it is in a suspended state, thereby facilitating the subsequent rotation operation of the electric contact. At the same time, the rotating seat 3 is rotatably installed on the base 1, so that the electric contact can be rotated in the horizontal direction. The support rod 2 can be set In order to place the welding gun during the welding process, it is avoided that the welding gun is directly placed on the workbench or other positions during the welding process, which may cause difficulty in taking or damage to the welding gun. The pad 4 uses the electric telescopic rod 5 to move in the vertical direction, so that after the electric contact is clamped by the first slide bar 12 and the second slide bar 19, the electric telescopic rod 5 can drive the pad 4 to move to the inside of the accommodating groove to avoid the existence of the pad 4 affecting the rotation of the electric contact. The second motor 9 is started, and the second motor 9 drives the screw rod 10 to rotate. The screw rod 10 drives the first slide bar 12 and the second slide bar 19 to move in relative directions, so that the electric contact can be clamped. The first rotating shaft 13 and the second rotating shaft 16 are automatically set, and the clamping blocks 15 at the ends of the first rotating shaft 13 and the second rotating shaft 16 are used to clamp the electric contact. Therefore, the first rotating shaft 13 and the second rotating shaft 16 can be used to rotate the clamped and fixed electric contact. Specifically, the third motor 11 drives the first rotating shaft 13 to rotate, and the first rotating shaft 13 drives the clamping block 15 at the end to rotate, and the clamping block 15 drives the electric contact to rotate. The second rotating shaft 16 and the clamping block 15 at the end have no power drive, so they rotate directly following the rotation of the electric contact, thereby facilitating the vertical rotation of the electric contact by 360 degrees. The second rotating shaft 16 is provided with a torsion spring 17, so between the clamping block 15 and the first rotating shaft 16, the torsion spring 17 can be used to rotate the electric contact. When the second rotating shaft 16 is not subjected to force, the torsion spring 17 can be used to automatically rotate the clamping block 15 to a horizontal state and then to remain stationary, so that when the electric contact is removed, the subsequent clamping and fixing operation of the electric contact can be achieved without manually rotating the second rotating shaft 16. By setting the first motor 8, the rotating seat 3 can be driven to rotate, so that a 360-degree rotation in the horizontal direction can be achieved. The embedding groove 7 set on the cushion block 4 can place the electric contact directly in the embedding groove 7, so as to facilitate the positioning of the electric contact. Then the two clamping blocks 15 are close to each other, and the two clamping blocks 15 just enter the two grooves 6 to clamp the electric contact. Then the cushion block 4 is moved down to disengage the electric contact from the embedding groove 7.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A welding device for an electric contact processing step, characterized in that: The invention comprises a base (1), the surface of the base (1) is rotatably connected to a rotating seat (3), the surface of the rotating seat (3) is provided with a clamping mechanism for clamping an electric contact, the clamping mechanism comprises a first slide bar (12) and a second slide bar (19), the first slide bar (12) and the second slide bar (19) are both slidably connected to the rotating seat (3), the surface of the rotating seat (3) is provided with a cushion block (4), the cushion block (4) is located between the first slide bar (12) and the second slide bar (19), a support rod (2) is fixedly mounted on the side wall of the base (1), and a slot for engaging a welding gun is provided at the end of the support rod (2).
2. A welding device for an electric contact processing step according to claim 1, characterized in that: A receiving groove is provided on the surface of the rotating seat (3) at a position relative to the cushion block (4), an electric telescopic rod (5) is fixedly installed inside the receiving groove, and an output port of the electric telescopic rod (5) is fixedly connected to the cushion block (4).
3. A welding device for an electric contact processing process according to claim 1, characterized in that: The rotating seat (3) is internally rotatably connected with a screw rod (10), and the screw rod (10) is provided with two sections of opposite threads with its midpoint as a dividing line. The first sliding rod (12) and the second sliding rod (19) are respectively threadedly connected to the two ends of the screw rod (10). The rotating seat (3) is internally fixedly installed with a second motor (9), and the output shaft port of the second motor (9) is fixedly connected to the screw rod (10).
4. The welding device for an electric contact processing step according to claim 1, characterized in that: The surfaces of the first sliding rod (12) and the second sliding rod (19) are respectively rotatably penetrated by a first rotating shaft (13) and a second rotating shaft (16); the ends of the first rotating shaft (13) and the second rotating shaft (16) close to each other are fixedly installed with clamping blocks (15); the ends of the two clamping blocks (15) close to each other are provided with clamping grooves, and rubber pads (14) are fixedly installed inside the clamping grooves; the side wall of the first sliding rod (12) is fixedly installed with a third motor (11); the output shaft port of the third motor (11) is fixedly connected to the first rotating shaft (13).
5. A welding device for an electric contact processing step according to claim 4, characterized in that: A round block (18) is fixedly mounted on one end of the second rotating shaft (16) away from the clamping block (15); a torsion spring (17) is sleeved on the surface of the second rotating shaft (16); a circular groove is opened on the surface of the second sliding rod (19); the torsion spring (17) and the round block (18) are both arranged inside the circular groove; and the two ends of the torsion spring (17) are fixedly connected to the round block (18) and the circular groove respectively.
6. The welding device for electric contact processing according to claim 1, characterized in that: A first motor (8) is fixedly installed inside the base (1), and an output shaft port of the first motor (8) is fixedly connected to the rotating seat (3).
7. A welding device for an electric contact processing step according to claim 1, characterized in that: An embedding groove (7) matching the size and shape of the electric contact is provided at a central position on the surface of the cushion block (4), and grooves (6) matching the size of the clamping block (15) are provided at positions on both sides of the embedding groove (7) on the surface of the cushion block (4).
Citation Information
Patent Citations
Electric contact welding clamp
CN217316592U
Cited By
Machining and welding device and welding method for electrical contact
CN119772440A
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