Flange forge piece with high heat resistance and deformation resistance
By setting a fixing mechanism and multi-layer structural material on the forging flange, the problem of insufficient separation and heat resistance and deformation resistance in the radial direction is solved, safer transportation and fixation are achieved, and heat resistance and deformation resistance are improved. performance.
Patent Information
- Application Number
- CN202421391638.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing forging flanges are easy to separate in the radial direction, and have poor heat resistance and deformation resistance, making it difficult to ensure transportation safety and fixed stability.
A high heat-resistant and deformation-resistant flange forging is designed, and a fixing mechanism is provided on the flange, including a mounting plate, a screw, a slider, a moving rod and a limiting rod, combining a heat-resistant layer, a tensile layer and a resistance to resistance. The deformation layer ensures that the flange does not separate in the radial direction and improves heat and deformation resistance.
It effectively avoids the separation of the flange in the radial direction, enhances transportation and fixation safety, and improves the heat resistance and deformation resistance of the flange.
Smart Images

Figure CN222334752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forgings, in particular to a high heat-resistant and deformation-resistant flange forging. Background Art
[0002] Forgings are objects to which metal is subjected to pressure, through plastic deformation, to form the required shape or appropriate compressive force. This force is typically achieved by using a hammer or a press. The forging process builds a refined grain structure and improves the physical properties of the metal. In the actual use of the component, a correct design enables the grains to flow in the direction of the main pressure. Forgings need to be consistent from piece to piece without any porosity, excess space, inclusions or other defects.
[0003] For example, a Chinese patent (CN204554139U) discloses a sleeve four-way forging blank, including a tube body 1 and a flange integrally arranged with the tube body, wherein the tube body is a hollow cylinder, and the flanges are two and are arranged at both ends of the tube body, respectively, one of the flanges is provided with an annular protrusion, and the other flange is provided with an annular groove matching with the annular protrusion, so that when stacked, adjacent annular protrusions match with the annular grooves, and since the annular grooves and annular protrusions are provided, and since the end face of the flange is not smooth, the annular protrusion can be stuck in the annular groove when stacked, which can prevent the end face of the flange from sliding, facilitate transportation, and improve safety during transportation.
[0004] The above scheme also has the following technical deficiencies: the above scheme cannot prevent the two adjacent flanges from separating from each other; since the above scheme adopts a ring-mounted protrusion to abut against the annular groove, the two flanges are prevented from sliding in the radial direction of the flanges, but the flanges cannot be prevented from separating in the axial direction; at the same time, the flanges of the above scheme have poor heat resistance and deformation resistance. Based on this, a high heat-resistant and deformation-resistant flange forging is proposed. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a highly heat-resistant and deformation-resistant flange forging, which has the advantages of being able to prevent the flange from separating in the radial direction, and solves the problem that the flange is easily separated in the radial direction.
[0006] To achieve the above object, the utility model provides the following technical solutions: a high heat-resistant and deformation-resistant flange forging, comprising a tube body, flanges are fixed to both left and right ends of the tube body, an annular flange is fixed to the right flange, a fixing mechanism is provided on the flange, and an annular groove is opened inside the left flange;
[0007] The fixing mechanism includes two mounting plates fixed to the right end of the left flange, a screw rod is rotatably connected to the left side of the inner wall of the mounting plate, a handle is fixed to the right end of the screw rod, a slider is threadedly connected to the outer surface of the screw rod, a moving rod is fixed to one side of the slider, a connecting plate is fixed to the end of the moving rod away from the slider, a connecting rod is fixed to the left end of the connecting plate on the same side as the moving rod, and a limiting rod is fixed to one end of the connecting rod.
[0008] Furthermore, the flange includes two cast steel layers fixed on the left and right sides of the pipe body, a heat-resistant layer is fixed on the side of the cast steel layer away from the pipe body, an anti-tensile layer is fixed on the side of the heat-resistant layer away from the cast steel layer, an anti-deformation layer is fixed on the side of the anti-tensile layer away from the heat-resistant layer, and a wear-resistant layer is fixed on the side of the anti-deformation layer away from the anti-tensile layer.
[0009] Furthermore, two limiting holes are provided on the left side of the flange on the right side, and the limiting rods are abutted in the limiting holes.
[0010] Furthermore, a slide groove is provided on one side of the mounting plate, and the moving rod slides in the slide groove.
[0011] Furthermore, a bearing seat is fixed to the left side of the inner wall of the mounting plate, and the screw rod rotates in the bearing seat.
[0012] Furthermore, one side of the annular flange is fixed to the side of the wear-resistant layer away from the anti-deformation layer, and the annular flange can move in the annular groove.
[0013] Furthermore, the heat-resistant layer is an asbestos layer, the anti-stretching layer is a rubber layer, and the anti-deformation layer is a stainless steel layer.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] The high heat-resistant and deformation-resistant flange forging is provided with a fixing mechanism on the flange, so that two adjacent flanges can be fixed together, avoiding the flanges from being separated from each other in the radial direction, thereby avoiding the flanges from sliding against each other, which is beneficial for transportation and fixing. By fixing flanges at both ends of the pipe body, the heat resistance of the flange can be increased through the heat-resistant layer, and the deformation resistance of the flange can be increased through the anti-deformation layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the fixing mechanism of the utility model;
[0018] Figure 3 It is a schematic diagram of the structural flange connection structure of the utility model.
[0019] In the figure: 1 tube body, 200 flange, 201 cast steel layer, 202 heat-resistant layer, 203 tensile resistance layer, 204 anti-deformation layer, 205 wear-resistant layer, 3 annular flange, 400 fixing mechanism, 401 mounting plate, 402 screw rod, 403 handle, 404 slider, 405 moving rod, 406 connecting plate, 407 connecting rod, 408 limiting rod, 5 annular groove. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 A high heat-resistant and deformation-resistant flange forging in this embodiment includes a tube body 1, flanges 200 are fixed on both ends of the tube body 1, an annular flange 3 is fixed on the right flange 200, a fixing mechanism 400 is provided on the flange 200, and an annular groove 5 is opened inside the left flange 200, and the annular flange 3 can move in the annular groove 5.
[0022] The annular flange 3 and the annular groove 5 in this embodiment are used together to facilitate the docking of the two flanges 200 and prevent the two flanges 200 from sliding relative to each other. The fixing mechanism 400 is used to fix the two flanges 200 together to prevent them from separating from each other in the radial direction.
[0023] See also Figure 1-2 In order to facilitate the fixing of two adjacent flanges 200, the fixing mechanism 400 in this embodiment includes two mounting plates 401 fixed to the right end of the left flange 200, the left side of the inner wall of the mounting plate 401 is rotatably connected with a screw rod 402, the left side of the inner wall of the mounting plate 401 is fixed with a bearing seat, the screw rod 402 rotates in the bearing seat, a handle 403 is fixed to the right end of the screw rod 402, the outer surface of the screw rod 402 is threadedly connected with a slider 404, a moving rod 405 is fixed to one side of the slider 404, a sliding groove is provided on one side of the mounting plate 401, the moving rod 405 slides in the sliding groove, a connecting plate 406 is fixed to one end of the moving rod 405 away from the slider 404, a connecting rod 407 is fixed to the left end of the connecting plate 406 on the same side as the moving rod 405, a limiting rod 408 is fixed to one end of the connecting rod 407, and two limiting holes are provided on the left side of the right flange 200, and the limiting rod 408 abuts against the limiting holes.
[0024] The fixing mechanism 400 in this embodiment fixes the two flanges 200 by abutting the limiting rod 408 in the limiting hole. The handle 403 is used to facilitate the rotation of the screw rod 402. The screw rod 402 is used to drive the slider 404 to move left and right. The slider 404 can drive the moving rod 405 to move. The moving rod 405 is used to drive the connecting plate 406, the connecting rod 407 and the limiting rod 408 to move.
[0025] It should be noted that the slider 404 can be limited by sliding the limit rod 408 in the slide groove, and the bearing seat can support the screw rod 402 while facilitating its rotation. The outer surface of the screw rod 402 is rotatably connected to the right end of the mounting plate 401, and the connecting plate 406 and the connecting rod 407 are used to facilitate the connection between the limit rod 408 and the movable rod 405.
[0026] See also Figure 1 and Figure 2 In order to improve the heat resistance and deformation resistance of the flange 200, the flange 200 in this embodiment includes two cast steel layers 201 fixed on the left and right sides of the pipe body 1, a heat-resistant layer 202 is fixed on the side of the cast steel layer 201 away from the pipe body 1, and the heat-resistant layer 202 is an asbestos layer. An anti-tensile layer 203 is fixed on the side of the heat-resistant layer 202 away from the cast steel layer 201, and the anti-tensile layer 203 is a rubber layer. An anti-deformation layer 204 is fixed on the side of the anti-tensile layer 203 away from the heat-resistant layer 202, and the anti-deformation layer 204 is a stainless steel layer. A wear-resistant layer 205 is fixed on the side of the anti-deformation layer 204 away from the anti-tensile layer 203, and one side of the annular flange 3 is fixed to the side of the wear-resistant layer 205 away from the anti-deformation layer 204.
[0027] The flange 200 in this embodiment can increase the strength of the flange 200 itself by the cast steel layer 201, the heat-resistant layer 202 uses an asbestos layer to increase the heat resistance of the flange 200, the anti-tensile layer 203 uses a rubber layer to increase the anti-tensile ability of the flange 200, the anti-deformation layer 204 uses a stainless steel layer to increase the anti-deformation ability of the flange 200, and the wear-resistant layer 205 uses an aluminum oxide coating.
[0028] It should be noted that asbestos refers to silicate mineral products with high tensile strength, high flexibility, resistance to chemical and thermal corrosion, electrical insulation and spinnability. It is a general term for natural fibrous silicate minerals; rubber, also known as elastomer, is an elastic polymer. Rubber is divided into two categories: natural rubber and synthetic rubber. The source of natural rubber is rubber tree and rubber grass; synthetic rubber is mostly synthesized from monomers through polymerization reaction and can be produced on a large scale. Its output is many times higher than that of natural rubber. Stainless steel, the full name of stainless acid-resistant steel, refers to a series of steels with high chemical stability in air, water, salt aqueous solutions, acids and other corrosive media; it is an alloy steel containing more than 13% chromium, and some also contain other elements such as nickel and titanium.
[0029] The working principle of the above embodiment is:
[0030] When the two flanges 200 need to be connected together, the annular flange 3 on one flange 200 is aligned with the annular groove 5 on the other flange 200, and the annular flange 3 is placed in the annular groove 5, and then the handle 403 is rotated, the handle 403 drives the screw rod 402 to rotate, the screw rod 402 drives the slider 404 to move, the slider 404 drives the moving rod 405 to slide in the slide groove, the moving rod 405 drives the connecting plate 406 and the connecting rod 407 to move, and the connecting rod 407 is connected to the connecting plate 406. 07 drives the limiting rod 408 to enter the limiting groove, thereby realizing the installation of the flange 200. When the flange 200 is at high temperature, the heat-resistant layer 202 can increase the heat resistance of the flange 200. When the flange 200 is bent, the anti-deformation layer 204 can prevent the flange 200 from excessive bending and deformation. When the flange 200 is bent, the anti-tensile layer 203 can prevent the flange 200 from being easily broken. The wear-resistant layer 205 can improve the wear resistance when the two flanges 200 have relative friction.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A high heat-resistant and deformation-resistant flange forging, comprising a tube body (1), characterized in that: Flanges (200) are fixed to both left and right ends of the tube body (1); an annular flange (3) is fixed to the right flange (200); a fixing mechanism (400) is provided on the flange (200); and an annular groove (5) is provided inside the left flange (200); The fixing mechanism (400) comprises two mounting plates (401) fixed to the right end of the flange (200) on the left side, the left side of the inner wall of the mounting plate (401) is rotatably connected to a screw rod (402), the right end of the screw rod (402) is fixed to a handle (403), the outer surface of the screw rod (402) is threadedly connected to a slider (404), a moving rod (405) is fixed to one side of the slider (404), a connecting plate (406) is fixed to one end of the moving rod (405) away from the slider (404), a connecting rod (407) is fixed to the left end of the connecting plate (406) on the same side as the moving rod (405), and a limiting rod (408) is fixed to one end of the connecting rod (407).
2. The high heat-resistant and deformation-resistant flange forging according to claim 1, characterized in that: The flange (200) comprises two cast steel layers (201) fixed to the left and right sides of the pipe body (1); a heat-resistant layer (202) is fixed to the side of the cast steel layer (201) away from the pipe body (1); an anti-tensile layer (203) is fixed to the side of the heat-resistant layer (202) away from the cast steel layer (201); an anti-deformation layer (204) is fixed to the side of the anti-tensile layer (203) away from the heat-resistant layer (202); and a wear-resistant layer (205) is fixed to the side of the anti-deformation layer (204) away from the anti-tensile layer (203).
3. The high heat-resistant and deformation-resistant flange forging according to claim 1, characterized in that: Two limiting holes are provided on the left side of the right flange (200), and the limiting rod (408) abuts against the limiting holes.
4. The high heat-resistant and deformation-resistant flange forging according to claim 1, characterized in that: A sliding groove is provided on one side of the mounting plate (401), and the moving rod (405) slides in the sliding groove.
5. The high heat-resistant and deformation-resistant flange forging according to claim 1, characterized in that: A bearing seat is fixed on the left side of the inner wall of the mounting plate (401), and the screw rod (402) rotates in the bearing seat.
6. The high heat-resistant and deformation-resistant flange forging according to claim 2, characterized in that: One side of the annular flange (3) is fixed to a side of the wear-resistant layer (205) away from the anti-deformation layer (204), and the annular flange (3) is movable in the annular groove (5).
7. The high heat-resistant and deformation-resistant flange forging according to claim 2, characterized in that: The heat-resistant layer (202) is an asbestos layer, the anti-stretching layer (203) is a rubber layer, and the anti-deformation layer (204) is a stainless steel layer.
Citation Information
Patent Citations
Sleeve pipe cross forging blank
CN204554139U