Movable machining station for flexible air pipe
By using a mobile flexible duct processing station to process and level flexible ducts on-site, the problems of construction delays and increased costs caused by inconsistent flexible ventilation duct dimensions were solved, enabling fast and flexible on-site duct processing and construction.
Patent Information
- Application Number
- CN202421243552.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Flexible ventilation ducts often require reordering and remanufacturing due to inconsistent dimensions at the construction site, leading to construction delays and increased costs.
The design includes a mobile processing station for flexible ductwork, comprising a processing station housing and a housing leveling mechanism, and equipped with flexible ductwork processing equipment. This allows for on-site modification and leveling of duct dimensions to meet construction requirements.
This solved the problems of construction delays and increased costs, enabled rapid and flexible on-site pipe processing, and reduced construction risks and costs.
Smart Images

Figure CN222334847U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of central air-conditioning flexible ventilation duct engineering construction, and in particular to a flexible air duct mobile processing station. Background Art
[0002] At present, the function of flexible ventilation ducts is to connect fan equipment and deliver fresh air or treated air into a certain space to allow air circulation, reduce the concentration of harmful gases, and adjust the ambient temperature.
[0003] In the related technology, flexible ventilation ducts for central air conditioners are generally manufactured in a standardized manner in the factory and assembled in a modular manner on the construction site. However, since the flexible ventilation ducts produced in the factory are of standard sizes, while the construction sizes on the construction site are often non-standard, the production sizes of the flexible ventilation ducts are often inconsistent with the actual construction sizes, and the actual construction sizes often change. In response to the inconsistency between the production sizes and construction sizes of the flexible ventilation ducts, the main operating method in the industry is to place new orders based on the construction sizes and return them to the factory for production, which leads to construction delays, uncontrollable construction periods, and a significant increase in construction costs.
[0004] Therefore, it is necessary to design a flexible air duct mobile processing station to overcome the above problems. Summary of the invention
[0005] The present application provides a mobile processing station for flexible air ducts, which can solve the technical problems in the related technology of placing new orders and returning to the factory for production, resulting in construction delays, uncontrollable construction period, and significantly increased construction costs.
[0006] In a first aspect, an embodiment of the present application provides a mobile processing station for flexible air ducts, which includes: a processing station box, in which a flexible air duct processing device is disposed; and a box leveling mechanism, which is disposed at the bottom of the processing station box.
[0007] In combination with the first aspect, in one embodiment, the box leveling mechanism is provided at four corner positions of the processing station box.
[0008] In combination with the first aspect, in one embodiment, the box leveling mechanism includes: a support seat, the support seat is equipped with a horizontal bolt, and the support seat is provided with a first inclined surface, and the first inclined surface extends obliquely relative to the horizontal bolt; a leveling seat, the top surface of the leveling seat has a horizontal supporting surface, the horizontal supporting surface is in contact with the bottom surface of the processing station box, the leveling seat is also provided with a second inclined surface, the second inclined surface is in contact with the first inclined surface, and the leveling seat is threadedly connected to the horizontal bolt.
[0009] In combination with the first aspect, in one embodiment, a fixed forklift position is further provided at the bottom of the processing station box, and the fixed forklift position is located at the bottom center of gravity of the processing station box.
[0010] In combination with the first aspect, in one embodiment, the flexible duct processing equipment includes a cutting equipment and a sewing equipment.
[0011] In combination with the first aspect, in one embodiment, the processing station box includes a main box, the flexible duct processing equipment is arranged in the main box, and openings connected to the interior are provided on opposite sides of the main box, and the openings pass through the opposite sides of the main box.
[0012] In combination with the first aspect, in one embodiment, a door is rotatably installed at the opening on each side of the main box body, and the door can be rotated relative to the main box body to close or open the opening.
[0013] In combination with the first aspect, in one embodiment, an air-conditioning outdoor unit exhaust port is further provided on one side of the main housing, and the air-conditioning outdoor unit exhaust port and the opening are located on different sides of the main housing.
[0014] In combination with the first aspect, in one embodiment, an inner wall surface of the processing station box is provided with a thermal insulation layer.
[0015] In combination with the first aspect, in one embodiment, the flexible duct mobile processing station includes a plurality of the processing station boxes, the plurality of the processing station boxes are spliced with each other, and two adjacent processing station boxes are connected to each other.
[0016] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0017] By setting up a mobile processing station for flexible air ducts, the mobile processing station for flexible air ducts can use the flexible air duct processing equipment in the processing station box to manufacture and process the flexible air ducts at the project site. The standard-sized flexible air ducts can be modified according to the construction size requirements to meet the construction needs. At the same time, the box leveling mechanism at the bottom of the processing station box ensures that the processing station box can be leveled as a whole after it is landed, which solves the technical problems in related technologies such as placing new orders and returning to the factory for production, resulting in construction delays, uncontrollable construction period, and a significant increase in construction costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 A schematic diagram of the structure of a mobile processing station for flexible air ducts provided in an embodiment of the present application when the door is opened;
[0020] Figure 2 A schematic diagram of the structure of a mobile processing station for flexible air ducts provided in an embodiment of the present application when the door is closed;
[0021] Figure 3 A schematic top view of a mobile processing station for flexible air ducts provided in an embodiment of the present application with its door opened;
[0022] Figure 4 A schematic top view of a flexible air duct mobile processing station provided in an embodiment of the present application with its door closed;
[0023] Figure 5 A schematic top view of the splicing of multiple processing station boxes provided in an embodiment of the present application.
[0024] In the figure:
[0025] 1. Processing station box; 11. Main box; 12. Opening; 13. Box door;
[0026] 2. Flexible duct processing equipment;
[0027] 3. Box leveling mechanism; 4. Fixed forklift position. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0029] The embodiment of the present application provides a mobile processing station for flexible air ducts, which can solve the technical problems in the related art of placing new orders and returning to the factory for production, resulting in construction delays, uncontrollable construction period, and significantly increased construction costs.
[0030] See also Figure 1 and Figure 2As shown, a mobile processing station for flexible air ducts provided in an embodiment of the present application may include: a processing station box 1, in which a flexible air duct processing equipment 2 is arranged; a box leveling mechanism 3, and the box leveling mechanism 3 is arranged at the bottom of the processing station box 1. The processing station box 1 is arranged as a container-type board house, which can be transported, moved, and spliced together; the flexible air duct processing equipment 2 can be fixed in the processing station box 1, and the processing station box 1 provides safety protection for the flexible air duct processing equipment 2, and also provides a processing site for the flexible air duct. The box leveling mechanism 3 in this embodiment can be placed on the ground or on other platforms when in use. The box leveling mechanism 3 is supported on the bottom surface of the processing station box 1, and the height of the processing station box 1 can be adjusted by the box leveling mechanism 3 to adjust the processing station box 1 to a horizontal state.
[0031] This embodiment sets up a flexible duct mobile processing station, which can use the flexible duct processing equipment 2 in the processing station box 1 to manufacture and process the flexible duct at the project site, and can modify the standard-sized flexible duct at the construction site according to the construction size requirements to meet the construction needs. At the same time, the box leveling mechanism 3 at the bottom of the processing station box 1 ensures that the processing station box 1 can be leveled as a whole after landing, which solves the technical problems in the related technology of re-ordering and returning to the factory for production, resulting in construction delays, uncontrollable construction period, and a significant increase in construction costs. In addition, the processing station box 1 can also be transported, moved, and spliced and combined, and can be reused in different engineering projects.
[0032] Further, see Figure 2 As shown, in one embodiment, the box leveling mechanism 3 is disposed at each of the four corners of the processing station box 1. In this embodiment, the processing station box 1 is configured as a quadrilateral structure ( Figure 4 As shown), and preferably a box leveling mechanism 3 is set at the four corners of the processing station box 1, so that the box leveling mechanism 3 is evenly distributed at the bottom of the processing station box 1, and the height of the processing station box 1 can be adjusted from different positions.
[0033] Furthermore, in one embodiment, the box leveling mechanism 3 may include: a support seat, the support seat is equipped with a horizontal bolt, and the support seat is provided with a first inclined surface, and the first inclined surface extends obliquely relative to the horizontal bolt; a leveling seat, the top surface of the leveling seat has a horizontal supporting surface, the horizontal supporting surface is in contact with the bottom surface of the processing station box 1, the leveling seat is also provided with a second inclined surface, the second inclined surface is in contact with the first inclined surface, and the leveling seat is threadedly connected to the horizontal bolt. In this embodiment, the support seat can be placed on the ground when in use, and the support seat may include a bottom support plate, the bottom surface of the bottom support plate is flat, and a mounting plate is integrally formed on the bottom support plate. The mounting plate extends vertically and is perpendicular to the bottom support plate. A mounting groove is provided on the mounting plate, and the mounting groove penetrates the mounting plate along the thickness direction of the mounting plate. The horizontal bolt is installed in the mounting groove and can rotate in the mounting groove. Two support plates are also integrally formed on the bottom support plate, and the two support plates are also in a vertical state and are perpendicular to the mounting plate. The two support plates are symmetrically distributed on opposite sides of the mounting plate, and the top surface of each support plate is provided with a first inclined surface.
[0034] At the same time, the leveling seat is provided with a threaded hole, so that the leveling seat is threadedly connected to the horizontal bolt through the threaded hole, and the hexagonal screwing end of the horizontal bolt is located on the outside of the mounting plate. When in use, by screwing the hexagonal screwing end of the horizontal bolt, the horizontal bolt drives the leveling seat to move on the first inclined plane along the axial direction of the horizontal bolt, and then the height of the horizontal support surface of the top surface of the leveling seat can be adjusted to realize the adjustment of the height of the processing station box 1.
[0035] Further, see Figure 2 As shown, in one embodiment, a fixed forklift position 4 is further provided at the bottom of the processing station box 1, and the fixed forklift position 4 is located at the bottom center of gravity of the processing station box 1. In this embodiment, by providing a fixed forklift position 4 at the bottom of the processing station box 1, the processing station box 1 can be moved more conveniently by a forklift. At the same time, by providing the fixed forklift position 4 at the bottom center of gravity of the processing station box 1, safety accidents such as rollover and overturning of the processing station box 1 during forklift transfer can be prevented.
[0036] Based on the above technical solution, in one embodiment, the flexible air duct processing equipment 2 may include a cutting device and a sewing device. The cutting device is used to cut the base material of the flexible air duct according to the size required by the construction site, and the sewing device can sew the flexible air duct.
[0037] Further, see Figure 1As shown, in some optional embodiments, the processing station box 1 may include a main box 11, the flexible duct processing equipment 2 is arranged in the main box 11, and the opposite sides of the main box 11 are provided with openings 12 connected to the interior thereof, and the openings 12 penetrate the opposite sides of the main box 11. In this embodiment, the main box 11 is a square box, and the main box 11 has a top plate, a bottom plate and two side plates, the two side plates are distributed on the left and right sides of the top plate, the top plate is connected to the bottom plate through the two side plates on the left and right sides to enclose the main box 11 with a cavity, and the front and rear sides of the main box 11 are not provided with side plates, so that the front and rear of the main box 11 are penetrated, and such a setting facilitates the front and rear splicing of multiple independent main boxes 11 together, and the splicing combination of multiple main boxes 11 can form an on-site processing assembly line.
[0038] Based on the above technical solution, see Figure 1 and Figure 3 As shown, in one embodiment, the main box body 11 is rotatably mounted with a box door 13 at the opening 12 on each side thereof, and the box door 13 can be rotated relative to the main box body 11 to close or open the opening 12. In this embodiment, two box doors 13 are installed at the opening 12 on the front side of the main box body 11, and the two box doors 13 can be opened or closed left and right, and two box doors 13 are also installed at the opening 12 on the rear side of the main box body 11, and the two box doors 13 can be opened or closed left and right. When each main box body 11 is used alone, by closing the box doors 13 on the front and rear sides thereof, the main box body 11 can be kept in a basically closed state. When multiple main boxes 11 are spliced together for use, the box doors 13 on the front and rear sides of the main box body 11 can be opened to facilitate splicing and communication of multiple main boxes 11.
[0039] Furthermore, in one embodiment, an air conditioner outdoor unit exhaust port may be provided on one side of the main box 11, and the air conditioner outdoor unit exhaust port and the opening 12 are located on different sides of the main box 11. In this embodiment, the air conditioner outdoor unit exhaust port is provided on the side panel of the main box 11, and the air conditioner outdoor unit exhaust port is used for exhausting air from the air conditioner in the main box 11 to the outside.
[0040] Furthermore, in some optional embodiments, a heat preservation layer may be provided on the inner wall surface of the processing station box 1. The heat preservation layer may be provided on the inner wall surface of each side of the processing station box 1 to keep the inside of the processing station box 1 warm.
[0041] Based on the above technical solution, see Figure 5As shown, in one embodiment, the flexible air duct mobile processing station may include a plurality of processing station boxes 1, the plurality of processing station boxes 1 are spliced together, and two adjacent processing station boxes 1 are connected to each other. In this embodiment, a plurality of processing station boxes 1 are spliced together to form an on-site processing line, and the flexible air duct processing equipment 2 in each processing station box 1 may be the same or different, and processing lines of different lengths may be spliced according to the requirements of different engineering projects.
[0042] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0043] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0044] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A flexible air duct mobile processing station, characterized in that: It includes: A processing station box (1), wherein a flexible air duct processing device (2) is arranged in the processing station box (1); A box leveling mechanism (3), wherein the box leveling mechanism (3) is arranged at the bottom of the processing station box (1).
2. The flexible air duct mobile processing station according to claim 1, characterized in that: The box leveling mechanisms (3) are arranged at the four corner positions of the processing station box (1).
3. The flexible air duct mobile processing station according to claim 1 or 2, characterized in that: The box leveling mechanism (3) comprises: A support seat, wherein a horizontal bolt is installed on the support seat, and the support seat is provided with a first inclined surface, wherein the first inclined surface extends obliquely relative to the horizontal bolt; A leveling seat, the top surface of which has a horizontal supporting surface, the horizontal supporting surface is in contact with the bottom surface of the processing station box (1), the leveling seat is also provided with a second inclined surface, the second inclined surface is in contact with the first inclined surface, and the leveling seat is threadedly connected to the horizontal bolt.
4. The flexible air duct mobile processing station according to claim 1, characterized in that: A fixed forklift position (4) is also provided at the bottom of the processing station box (1), and the fixed forklift position (4) is located at the center of gravity of the bottom of the processing station box (1).
5. The flexible air duct mobile processing station as claimed in claim 1, characterized in that: The flexible air duct processing equipment (2) comprises a cutting device and a sewing device.
6. The flexible air duct mobile processing station according to claim 1, characterized in that: The processing station box (1) comprises a main box (11), the flexible air duct processing equipment (2) is arranged in the main box (11), and openings (12) communicating with the interior of the main box (11) are arranged on opposite sides of the main box (11), and the openings (12) penetrate the opposite sides of the main box (11).
7. The flexible air duct mobile processing station as claimed in claim 6, characterized in that: A door (13) is rotatably mounted on each side of the main box body (11) corresponding to the opening (12); the door (13) can be rotated relative to the main box body (11) to close or open the opening (12).
8. The flexible air duct mobile processing station as claimed in claim 7, characterized in that: An air outlet for an outdoor unit of an air conditioner is also provided on one side of the main box body (11); the air outlet for an outdoor unit of the air conditioner and the opening (12) are located on different sides of the main box body (11).
9. The flexible air duct mobile processing station as claimed in claim 1, characterized in that: The inner wall surface of the processing station box (1) is provided with a heat-insulating layer.
10. The flexible air duct mobile processing station according to claim 1, characterized in that: The flexible air duct mobile processing station comprises a plurality of processing station boxes (1), the plurality of processing station boxes (1) are spliced to each other, and two adjacent processing station boxes (1) are connected to each other.