Torsion test rotating mechanism

By designing the torque test rotation mechanism, using servo motor to drive the rotary table and drum, adjusting the position of the clamping rod, the problem of inflexible fixation of traditional devices is solved, the testing efficiency and accuracy are improved, and the effective fixation of gear parts of different models is achieved and Extreme torque detection.

CN222336606UActive Publication Date: 2025-01-10ZELI ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421111513.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-10
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The traditional torque testing device is not flexible enough when adjusting the fixing method, which affects the testing efficiency of automobile gear components, especially the difficulty of fixing parts of different models.

Method used

A torque test rotation mechanism is designed, including an annular rotary table, drive assembly, fixing frame, clamping rod and bevel gear. The rotary table and drum are driven by a servo motor to adjust the position of the clamping rod to realize the gear parts of different models. Flexible fixation.

Benefits of technology

It realizes flexible fixation of gear parts of different models, improves testing efficiency and accuracy, and can effectively detect the ultimate torque of parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of torsion testing, and particularly relates to a torsion testing rotating mechanism which comprises a base, an annular rotating table is rotatably arranged at the top of the base, a placing table is arranged at the top of the base and located at the center of the rotating table, and a gear-shaped part to be tested is placed on the placing table. And a driving assembly for driving the rotary table to rotate is arranged at the top of the base. According to the utility model, a to-be-tested part is placed on the top of the placing table, after the driving gear is started through the control switch, the rotary table is driven to rotate through the outer teeth, and at the moment, all the rotary drums are driven to rotate simultaneously through the second bevel gear and the first bevel gear, so that the length of the threaded rod in the rotary drum hole is adjusted; the positions of the clamping rods can be adjusted, so that the multiple clamping rods gradually move beyond the position of the part, and after the lower half part of the periphery of the part is clamped and fixed through the multiple clamping rods, fixing of gear-shaped parts of different models can be completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of torque testing, in particular to a torque testing rotating mechanism. Background Art

[0002] In modern automobile manufacturing, gear-shaped parts play a vital role. The precision and quality of these parts are directly related to the overall performance and operating stability of the car. Therefore, it is particularly important to conduct strict sampling and quality control of gear-shaped parts before leaving the factory.

[0003] During the random inspection process, a torque testing device will be used to apply torque to the inspected gear components to detect their maximum torque. Through this test, manufacturers can understand the torque performance of the batch of parts, thereby providing important parameters for subsequent manufacturing and quality control.

[0004] However, in practical applications, due to the wide variety of automotive gear parts and their different sizes, how to effectively fix these parts has become a problem. Traditional torque test devices are often not flexible and convenient when adjusting the fixing method, which affects the test efficiency to a certain extent. Therefore, it is necessary to develop a torque test rotating mechanism. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A torque test rotating mechanism, comprising:

[0008] A base, a ring-shaped turntable is rotatably arranged on the top of the base, a placement table is arranged at the center of the turntable on the top of the base, a gear-shaped part to be tested is placed on the placement table, and a driving assembly for driving the turntable to rotate is arranged on the top of the base;

[0009] A first fixing frame, a first fixing frame and a second fixing frame are arranged around the top of the base with the placing table as the center at equal intervals, the first fixing frame is arranged outside the circle of the turntable, and the second fixing frame is arranged inside the circle of the turntable, a rotating drum is rotatably penetrated through the side wall of the first fixing frame, and a clamping rod is slidably penetrated through the side wall of the second fixing frame, a threaded rod is arranged at one end of the clamping rod close to the rotating drum, the rod body of the threaded rod is screwed into the inner cavity of one end of the rotating drum, and a tooth-shaped stop block is protruded from one side of the clamping rod close to the part, a first bevel gear is arranged on the outer side wall of the rod body of each of the rotating drums, and a second bevel gear meshing with all the first bevel gears is arranged on the top of the turntable;

[0010] The sleeve, all the abutments abut against the lower half of the part, the upper half of the part is sleeved and inserted into the bottom of the sleeve, the bottom slot of the sleeve is consistent with the shape of the part, and the sleeve is arranged at the working end of the torque wrench.

[0011] As a preferred solution of a torque testing rotating mechanism described in the utility model, a protective shell is provided on the top of the base, the inner cavity of the protective shell accommodates the driving assembly, the first bevel gear and the second bevel gear, and the shaft of the rotating drum and the shaft of the threaded rod both have gaps passing through the side wall of the protective shell.

[0012] As a preferred solution of a torque test rotating mechanism described in the utility model, the driving assembly includes a circle of external teeth arranged on the outside of the turntable, a vertical servo motor is arranged on one side of the top of the inner cavity of the protective shell, and a driving gear is arranged at the output end of the servo motor, and the teeth of the driving gear are meshed with the external teeth.

[0013] As a preferred solution of the torque test rotating mechanism described in the utility model, wherein: a control switch is arranged on the top of the base, and the control switch is electrically connected to the servo motor and the external power supply device.

[0014] As a preferred solution of the torque test rotating mechanism described in the utility model, vertical bolts are threadedly provided around the top of the base.

[0015] As a preferred solution of the torque test rotating mechanism described in the utility model, the clamping rod is in the shape of a rectangular strip, and the outer side walls around the clamping rod are respectively fitted and penetrated through the second fixing frame.

[0016] The beneficial effect of the utility model is as follows: a part to be tested is placed on the top of the placement table, and after the driving gear is started by the control switch, the turntable is driven to rotate by the external teeth. At this time, all the rotating drums are driven to rotate simultaneously by the second bevel gear and the first bevel gear, so that the length of the threaded rod in the rotating drum hole can be adjusted, that is, the position of the clamping rod can be adjusted, so that a plurality of clamping rods gradually move beyond the position of the part, and after the lower half of the parts around are clamped and fixed by a plurality of clamping rods, the fixation of gear-shaped parts of different models can be completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the internal components of the protective shell of the utility model;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of the middle A area;

[0021] Figure 4 It is an exploded view of the first fixing frame, the second fixing frame and the mounting components thereof of the utility model;

[0022] Figure 5 For this utility model Figure 2 The schematic diagram of the structure after the clamping and fixing of the parts are released;

[0023] Figure 6 It is a schematic structural diagram of the sleeve of the utility model when viewed from the side upward.

[0024] In the figure: a base 100, a turntable 110, a placement table 120, a part 130, an external tooth 140, a protective shell 150, a servo motor 160, a drive gear 170, a control switch 180, a bolt 190, a first fixed frame 200, a second fixed frame 210, a rotating drum 220, a clamping rod 230, a threaded rod 240, a stop block 250, a first bevel gear 260, a second bevel gear 270, and a sleeve 300. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0027] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0028] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0029] See also Figure 1-Figure 6 , which shows a schematic diagram of the structure of a torque test rotating mechanism implementation method of the utility model, please refer to Figure 1-Figure 6 , a torque test rotating mechanism is introduced in detail.

[0030] A torque test rotating mechanism comprises a base 100, a ring-shaped turntable 110 is rotatably arranged on the top of the base 100, a placement table 120 is arranged at the center of the turntable 110 on the top of the base 100, a gear-shaped part 130 to be tested is placed on the placement table 120, and a driving component for driving the turntable 110 to rotate is arranged on the top of the base 100;

[0031] The top of the base 100 is provided with a first fixing frame 200 and a second fixing frame 210 at equal intervals around the placing table 120 as the center. The first fixing frame 200 is arranged outside the circle of the turntable 110, and the second fixing frame 210 is arranged inside the circle of the turntable 110. A rotating drum 220 is rotatably penetrated through the side wall of the first fixing frame 200, and a clamping rod 230 is slidably penetrated through the side wall of the second fixing frame 210. A threaded rod 240 is arranged at one end of the clamping rod 230 close to the rotating drum 220, and the rod body of the threaded rod 240 is screwed into the inner cavity of one end of the rotating drum 220. A tooth-shaped stop block 250 is protruded from one side of the clamping rod 230 close to the part 130. A first bevel gear 260 is arranged on the outer side wall of the rod body of each rotating drum 220, and a second bevel gear 270 meshing with all the first bevel gears 260 is arranged on the top of the turntable 110.

[0032] All of the abutments 250 abut against the lower half of the part 130, and the upper half of the part 130 is sleeved and inserted into the bottom of the sleeve 300. The bottom slot of the sleeve 300 is consistent with the shape of the part 130. The sleeve 300 is arranged at the working end of the torque wrench. After the part 130 is placed on the top of the placement table 120, the lower half of the part 130 is clamped and fixed by multiple clamping rods 230, and then the sleeve 300 is sleeved on the upper half of the part 130. The sleeve 300 is twisted with the torque wrench until the part 130 is damaged, thereby connecting the deformation limit torque of the part 130.

[0033] Furthermore, a protective shell 150 is provided on the top of the base 100, and the inner cavity of the protective shell 150 accommodates the drive assembly, the first bevel gear 260 and the second bevel gear 270. The shaft of the rotating drum 220 and the shaft of the threaded rod 240 both have gaps passing through the side wall of the protective shell 150, and the protective shell 150 is provided to prevent the components from being directly exposed to the outside world.

[0034] Furthermore, the driving assembly includes a circle of external teeth 140 arranged on the outside of the turntable 110, a vertical servo motor 160 is arranged on one side of the top of the inner cavity of the protective shell 150, and a driving gear 170 is arranged at the output end of the servo motor 160. The teeth of the driving gear 170 are engaged with the external teeth 140. When the servo motor 160 is started, it drives the driving gear 170 to rotate, and then the turntable 110 is rotated through the external teeth 140.

[0035] Furthermore, a control switch 180 is disposed on the top of the base 100 . The control switch 180 is electrically connected to the servo motor 160 and an external power supply device. The servo motor 160 is controlled to be turned on and off by the control switch 180 .

[0036] Furthermore, vertical bolts 190 are threadedly provided around the top of the base 100 to fix the bolts 190 on a desired fixed plane, thereby fixing the device so that the base 100 as a whole will not move when the torque wrench is tested.

[0037] Furthermore, the clamping rod 230 is in the shape of a rectangular strip, and the outer walls of the clamping rod 230 are respectively fitted and passed through the second fixed frame 210. When the rotating drum 220 rotates, since the clamping rod 230 is in the shape of a rectangular strip, and the outer walls of the clamping rod 230 are respectively fitted and passed through the second fixed frame 210, the clamping rod 230 does not rotate, but the length of the threaded rod 240 in the hole of the rotating drum 220 is adjusted, that is, the position of the clamping rod 230 can be adjusted.

[0038] It should be noted that the hardness of the components designed for the present device is greater than the hardness of the component 130 , so as to avoid the clamping rod 230 and other components being damaged first when the component 130 is tested.

[0039] During specific use, the part 130 to be tested is placed on the top of the placement table 120. After the driving gear 170 is started by the control switch 180, the turntable 110 is driven to rotate by the external tooth 140. At this time, all the rotating drums 220 are driven to rotate simultaneously by the second bevel gear 270 and the first bevel gear 260, so as to adjust the length of the threaded rod 240 in the hole of the rotating drum 220, that is, the position of the clamping rod 230 can be adjusted, so that the multiple clamping rods 230 gradually move beyond the position of the part 130. After the lower half of the part 130 is clamped and fixed by multiple clamping rods 230, the fixation of gear-shaped parts 130 of different models can be completed, and then the sleeve 300 is put on the upper half of the part 130, and the sleeve 300 is twisted by the torque wrench until the part 130 is damaged, thereby connecting the deformation limit torque of the part 130.

[0040] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A torque test rotating mechanism, characterized in that: include: A base (100), wherein a ring-shaped turntable (110) is rotatably provided on the top of the base (100), a placement table (120) is provided on the top of the base (100) at the center of the turntable (110), a gear-shaped part (130) to be tested is placed on the placement table (120), and a driving component for driving the turntable (110) to rotate is provided on the top of the base (100); A first fixed frame (200), the top of the base (100) is surrounded by a first fixed frame (200) and a second fixed frame (210) at equal intervals with the placement table (120) as the center, the first fixed frame (200) is arranged outside the circle of the turntable (110), and the second fixed frame (210) is arranged inside the circle of the turntable (110), a rotating drum (220) is rotatably penetrated through the side wall of the first fixed frame (200), and a clamping rod (230) is slidably penetrated through the side wall of the second fixed frame (210), A threaded rod (240) is provided at one end of the clamping rod (230) close to the rotating drum (220); the rod body of the threaded rod (240) is threadedly connected to an inner cavity at one end of the rotating drum (220); a tooth-shaped stopper (250) is protruding from one side of the clamping rod (230) close to the part (130); a first bevel gear (260) is provided on the outer side wall of the rod body of each rotating drum (220); and a second bevel gear (270) meshing with all the first bevel gears (260) is provided on the top of the turntable (110); The sleeve (300) has all the abutment blocks (250) abutting against the lower half of the part (130), the upper half of the part (130) is sleeved and inserted into the bottom of the sleeve (300), the bottom slot of the sleeve (300) is consistent in shape with the part (130), and the sleeve (300) is arranged at the working end of the torque wrench.

2. A torque test rotating mechanism according to claim 1, characterized in that: A protective shell (150) is arranged on the top of the base (100); an inner cavity of the protective shell (150) accommodates a driving assembly, a first bevel gear (260) and a second bevel gear (270); a shaft of the rotating drum (220) and a shaft of the threaded rod (240) both have gaps passing through the side wall of the protective shell (150).

3. A torque test rotating mechanism according to claim 2, characterized in that: The driving assembly comprises a circle of external teeth (140) arranged on the outside of the turntable (110); a vertical servo motor (160) is arranged on one side of the top of the inner cavity of the protective shell (150); a driving gear (170) is arranged at the output end of the servo motor (160); and teeth of the driving gear (170) mesh with the external teeth (140).

4. A torque test rotating mechanism according to claim 3, characterized in that: The base (100) is provided with a control switch (180) on the top, and the control switch (180) is electrically connected to the servo motor (160) and an external power supply device.

5. The torque test rotating mechanism according to claim 1, characterized in that: Vertical bolts (190) are threadedly provided around the top of the base (100) and penetrate through the base (100).

6. A torque test rotating mechanism according to claim 1, characterized in that: The clamping rod (230) is in the shape of a rectangular strip, and the outer side walls around the clamping rod (230) respectively fit through the second fixing frame (210).

Citation Information

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