Safety production prompting device
By combining LED warning lights, sprayed water mist reminder components and camera monitoring system at the production site, the production accident problem caused by the inability to promptly reminder in the existing technology is solved, and real-time reminder and focus for sleepy production personnel is achieved promote.
Patent Information
- Application Number
- CN202421150364.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The LED warning lights at the existing production site cannot be promptly reminded when the production personnel are in poor mental state, which may cause production accidents.
A safety production prompt device was designed, combining LED warning lights, jet mist prompt components and camera monitoring system to monitor the status of production personnel in real time through the control of PLC box and Internet of Things box, and remind them by jet mist when they are asleep. .
It effectively improves the concentration and work efficiency of production personnel and reduces the risk of production accidents caused by sleepiness.
Smart Images

Figure CN222337731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production safety prompting devices, and more specifically to a production safety prompting device. Background Art
[0002] In factory production, safe production is particularly important. Safe production means that the production process is carried out under prescribed conditions to ensure the personal safety and health of employees, protect equipment and facilities from damage, and protect the environment from destruction, so as to ensure the smooth progress of production and operation activities.
[0003] In order for production personnel to correctly perform production operations, reminder warning devices are generally set up at important production positions to remind production personnel of irregular operations during work. The prior art sets LED warning lights on the reminder device to prompt different LED warning lights for different operation processes. However, when production personnel are in a bad mental state and fall asleep, the LED warning lights cannot remind them in time, which may easily cause production accidents. Therefore, a safety production reminder device is needed to remind production personnel when they fall asleep.
[0004] In view of this, the utility model provides a safety production prompting device. Utility Model Content
[0005] The purpose of the utility model is to provide a safety production reminder device to solve the problems raised by the above-mentioned background technology in view of the defects of the prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production safety reminder device, comprising a base, a control box is arranged on the top of the base, an LED warning light for prompting different production processes is installed on the top of the control box, a spray assembly for spraying water mist for prompting is installed on the top of the base, a camera assembly for monitoring the actions of production personnel is installed on the top of the control box, and a receiving assembly for controlling the LED warning light and the spray assembly is installed on the outside of the control box.
[0007] As a further improvement of the present technical solution, a mounting plate is installed at the bottom of the LED warning light, and the bottom of the mounting plate is fixed to the top of the control box to install the LED warning light. The LED warning light is configured to display lights of multiple colors, prompting different lights for different processes.
[0008] As a further improvement of the present technical solution, the spray assembly includes a protective shell, a water tank for receiving and storing water is installed inside the protective shell, a water pipe 1 for conveying water is installed on the outer surface of the water tank, a water pump is installed at the other end of the water pipe 1, a water outlet of the water pump is installed with a water pipe 2, the other end of the water pipe 2 passes through the top of the protective shell and is installed with a docking pipe, and a water nozzle for spraying water mist to the water source is rotatably installed inside the docking pipe.
[0009] As a further improvement of the technical solution, the camera assembly includes a rotating disk rotatably mounted on the top of the control box, two support plates are fixedly mounted on the top of the rotating disk, and cameras for monitoring production personnel are rotatably mounted inside the two support plates.
[0010] As a further improvement of the technical solution, the receiving component includes an Internet of Things box installed on the left side of the control box for sending and receiving signals, and a PLC box for generating commands for the LED warning light and the spray component is installed on the right side of the control box.
[0011] As a further improvement of the technical solution, a touch screen for editing commands for the PLC box is installed on the front of the control box.
[0012] As a further improvement of the present technical solution, the PLC box can receive the image monitored by the camera and determine and generate an instruction command for the spray component.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The PLC box and the IoT box are electrically connected through the control box. The touch screen on the control box edits the instruction commands for the PLC box, so that the PLC box outputs the commands to the LED warning light through the control box. When the production process is in different steps, the LED warning light can be controlled to flash different color prompt lights to remind production personnel and avoid production personnel's operating errors as much as possible. When the production personnel are drowsy, the operation of the production personnel is monitored by the camera, and the captured image is transmitted to the control box. When the production personnel are detected to be drowsy, the PLC box outputs a spray command to the spray component through the control box, so that the water pump works, and the water source is delivered to the water nozzle to spray water mist to the production personnel, so as to remind the production personnel, avoid production accidents caused by production personnel's drowsiness, and improve the concentration and work efficiency of production personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:
[0016] Figure 1 It is an overall three-dimensional schematic diagram of the utility model;
[0017] Figure 2 It is a front plan view schematic diagram of the utility model;
[0018] Figure 3 It is a cross-sectional schematic diagram of the spray assembly of the utility model.
[0019] The meanings of the numbers in the figure are as follows: 1. Base; 2. Control box; 21. LED warning light; 201. Mounting plate; 3. Spray assembly; 301. Protective shell; 302. Water storage tank; 303. Water pipe 1; 304. Water pump; 305. Water pipe 2; 306. Docking pipe; 307. Water nozzle; 4. Camera assembly; 401. Rotating disk; 402. Support plate; 403. Camera; 5. Receiving assembly; 501. Internet of Things box; 502. PLC box; 6. Touch screen. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0021] Example: Figure 1-3 As shown, the device includes a base 1, a control box 2 is arranged on the top of the base 1, an LED warning light 21 for prompting different production processes is installed on the top of the control box 2, a spray component 3 for spraying water mist prompts is installed on the top of the base 1, a camera component 4 for monitoring the actions of production personnel is installed on the top of the control box 2, and a receiving component 5 for controlling the LED warning light 21 and the spray component 3 is installed on the outside of the control box 2.
[0022] The PLC box 502 of the receiving component 5 and the Internet of Things box 501 are electrically connected through the control box 2, and the touch screen 6 on the control box 2 edits the instruction command for the PLC box 502, so that the PLC box 502 outputs the instruction command to the LED warning light 21 through the control box 2. When the production process is in different steps, the LED warning light 21 can be controlled to flash different color prompt lights to remind the production personnel and try to avoid production personnel operating errors. The operation of the production personnel is photographed and monitored through the camera component 4, and the photographed image is transmitted to the control box 2. When the production personnel are monitored to be drowsy, the PLC box 502 outputs a spray command to the spray component 3 through the control box 2, so that the water nozzle 307 of the spray component 3 sprays water mist to the production personnel to remind the production personnel, avoid production accidents caused by production personnel drowsiness, and improve the concentration and work efficiency of production personnel.
[0023] The internal circuit connections of the control box 2, Internet of Things box 501 and PLC box 502 of the device are prior art, and their working principles are common knowledge to those skilled in the art and will not be described in detail here.
[0024] First, the specific structure of the LED warning light 21 is disclosed. A mounting plate 201 is installed at the bottom of the LED warning light 21. The bottom of the mounting plate 201 is fixed to the top of the control box 2. The LED warning light 21 is installed. The LED warning light 21 is configured to display multiple colors of lights, and different lights are used to prompt different processes.
[0025] By installing the LED warning light 21 on the top of the control box 2, production personnel can clearly observe it. The PLC box 502 can control the LED warning light 21 to flash lights of different colors in different processes to prompt production personnel and avoid production accidents caused by improper operation of production personnel.
[0026] According to the above disclosure of the specific structure of the spray assembly 3, the spray assembly 3 includes a protective shell 301, a water tank 302 for receiving and storing water is installed inside the protective shell 301, a water pipe 1 303 for conveying water is installed on the outer surface of the water tank 302, a water pump 304 is installed at the other end of the water pipe 1 303, a water pipe 2 305 is installed at the water outlet of the water pump 304, the other end of the water pipe 2 305 passes through the top of the protective shell 301 and is installed with a docking pipe 306, and a water spray port 307 for spraying water mist to the water source is rotatably installed inside the docking pipe 306.
[0027] The protective shell 301 installed on the top of the base 1 can protect the internal water tank 302. The outer surface of the water tank 302 is equipped with a water injection port to replenish the water source in the water tank 302. When spraying water, the water pump 304 receives the command and is powered on to work. The water source in the water tank 302 is extracted through the water pipe 1 303, and then the water source is transported to the water pipe 2 305 through the water outlet of the water pump 304. The water is then sprayed out from the water spray port 307 in the docking pipe 306 connected to the top of the water pipe 2 305, and the water spray port 307 can be rotated in the docking pipe 306 to adjust the spray angle, so as to achieve the effect of spraying water mist to remind the production personnel.
[0028] According to the above disclosure of the specific structure of the camera assembly 4, the camera assembly 4 includes a rotating disk 401 rotatably mounted on the top of the control box 2, two support plates 402 are fixedly mounted on the top of the rotating disk 401, and cameras 403 for monitoring production personnel are rotatably mounted inside the two support plates 402.
[0029] The left and right shooting angles of the camera 403 can be adjusted by rotating the disk 401. The two sides of the camera 403 are rotatably installed in the support plate 402 through the rotating shaft. The up and down shooting angles of the camera 403 can be adjusted to achieve the effect of monitoring the production operation status of the production personnel through the camera 403.
[0030] According to the above disclosure of the specific structure of the receiving component 5, the receiving component 5 includes an Internet of Things box 501 installed on the left side of the control box 2 for sending and receiving signals, and a PLC box 502 for generating commands for the LED warning light 21 and the spray component 3 is installed on the right side of the control box 2.
[0031] A touch screen 6 for editing commands to the PLC box 502 is installed on the front of the control box 2. The PLC box 502 can receive the image monitored by the camera 403 and determine to generate an instruction command to the spray assembly 3.
[0032] The Internet of Things box 501 can wirelessly receive and output the instructions generated in the control box 2, and the touch screen 6 on the front of the control box 2 can edit the instructions of the PLC box 502. The commands in the PLC box 502 are output to the spray assembly 3 and the LED warning light 21 through the control box 2.
[0033] In summary, the working principle of this solution is as follows:
[0034] The PLC box 502 and the Internet of Things box 501 are electrically connected through the control box 2, and the touch screen 6 on the control box 2 edits the instruction command for the PLC box 502, so that the PLC box 502 outputs the instruction command to the LED warning light 21 through the control box 2. When the production process is in different steps, the LED warning light 21 can be controlled to flash different color prompt lights to remind the production personnel and try to avoid production personnel operating errors. When the production personnel are drowsy, the operation of the production personnel is photographed and monitored through the camera 403, and the photographed image is transmitted to the control box 2. When the production personnel are monitored to be drowsy, the PLC box 502 outputs a spray command to the spray component 3 through the control box 2, so that the water pump 304 works, and the water source is delivered to the water nozzle 307 to spray water mist on the production personnel, so as to remind the production personnel and avoid production accidents caused by production personnel drowsiness, thereby improving the concentration and work efficiency of the production personnel.
[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A production safety reminder device, comprising a base (1), characterized in that: A control box (2) is arranged on the top of the base (1), an LED warning light (21) for prompting different production processes is installed on the top of the control box (2), a spray assembly (3) for spraying water mist for prompting is installed on the top of the base (1), a camera assembly (4) for monitoring the actions of production personnel is installed on the top of the control box (2), and a receiving assembly (5) for controlling the LED warning light (21) and the spray assembly (3) is installed on the outside of the control box (2).
2. The production safety reminder device according to claim 1, characterized in that: A mounting plate (201) is installed at the bottom of the LED warning light (21), and the bottom of the mounting plate (201) is fixed to the top of the control box (2) to install the LED warning light (21). The LED warning light (21) is configured to display lights of multiple colors, and to display different lights for different processes.
3. The production safety reminder device according to claim 1, characterized in that: The spray assembly (3) comprises a protective shell (301), a water storage tank (302) for receiving and storing water from a water source is installed inside the protective shell (301), a water pipe (303) for conveying water from a water source is installed on the outer surface of the water storage tank (302), a water pump (304) is installed at the other end of the water pipe (303), a water pipe (305) is installed at the water outlet of the water pump (304), the other end of the water pipe (305) passes through the top of the protective shell (301) and is installed with a butt joint (306), and a water spray port (307) for spraying water mist to the water source is rotatably installed inside the butt joint (306).
4. The production safety reminder device according to claim 1, characterized in that: The camera assembly (4) comprises a rotating disk (401) rotatably mounted on the top of the control box (2), two support plates (402) are fixedly mounted on the top of the rotating disk (401), and cameras (403) for monitoring production personnel are rotatably mounted inside the two support plates (402).
5. The production safety reminder device according to claim 1, characterized in that: The receiving component (5) comprises an Internet of Things box (501) installed on the left side of the control box (2) for receiving and sending signals, and a PLC box (502) for generating commands for the LED warning light (21) and the spray component (3) is installed on the right side of the control box (2).
6. The production safety reminder device according to claim 1, characterized in that: A touch screen (6) for editing commands for the PLC box (502) is installed on the front of the control box (2).
7. The production safety reminder device according to claim 5, characterized in that: The PLC box (502) can receive the image monitored by the camera (403) and determine and generate an instruction command for the spray component (3).